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Abstract—Guidelines for the application of braced high voltage the support structure employed. Application guidelines for the
insulator assemblies are presented. Different types of braced insu- different types of braced insulator assemblies are given in this
lator assemblies are described and the operating characteristics of guide.
each are given.
Index Terms—Braced insulator assemblies, braced posts, hor- II. BRACED INSULATOR ASSEMBLIES
izontal vees wind stability, insulated cross-arms, longitudinal re-
straint assemblies. Braced insulator assemblies are of two types: 1) assemblies
with the post rigidly attached to the support structure, and un-
able to rotate about the attachment point in response to un-
I. INTRODUCTION balanced longitudinal conductor loads and 2) assemblies with
posts nonrigidly attached to the support structures by means
of an articulated fitting which can rotate about the attachment
A RMLESS construction provides line designers with an in-
sulation option offering narrow line corridors compared to
free-swinging vertical strings of suspension insulators. Some-
point. Common terms for assemblies of the first type are “braced
posts” or “rigid or fixed-base horizontal vees.” Assemblies of
times dual strings of suspension insulators in the form of vee- the second type have been referred to as “pivoting horizontal
strings are used to limit swing angles, but such an assembly vees” or simply as “horizontal vees.” In this guide, assemblies
requires long cross-arms to accommodate the vees. Horizontal of the first type are referred to as braced posts and those of the
line posts control the conductor attachment point under all de- second type are horizontal vees.
sign loads, resulting in the narrow line corridor. Other advan- The individual insulator components can be ceramic or com-
tages of armless construction include a smaller required shield posite insulators. Ceramic insulators are porcelain or glass in-
angle and reduced overturning moment at the base of the sup- sulators though only porcelain has been used for ceramic posts
port structures. in the U.S. Other common terms used for composite insulators
Span lengths and conductor size may, however, be unsatis- are nonceramics or polymers.
factorily limited by the maximum allowed bending load for a A typical line post insulator is shown in Fig. 1(a), while
horizontal line post in a particular application. In such cases, a braced post insulator assembly with a suspension insulator
a brace, in the form of a suspension insulator attached to the added as a brace appears in Fig. 1(b). For these two types of
line end of the horizontal post insulator and tied back, at an ap- insulators, the base of the line post is rigidly attached to the
propriate angle, to the support structure can be used to increase support structure, and any unbalanced longitudinal conductor
the load carrying capacity of the post insulator. Depending on loads would apply a bending load to the post insulator.
the exact dimensions and strength of the individual components, Providing an articulated fitting to attach the post insulator to
the load carrying capacity of the braced assembly can be several the support structure as shown in Fig. 2 allows the insulator as-
times that of a single horizontal line post insulator. sembly to swing in the direction of an unbalanced longitudinal
In general, a braced insulator assembly has a post insulator, or load, adding sag in the forward span and reducing it in the back-
strut member, and a brace, or suspension insulator member, but ward span. The resulting lower conductor tension in the forward
there are different configurations for the attachment points. The span, and higher tension in the backward span, counteracts the
proper application of braced insulator assemblies is dependent unbalanced longitudinal load causing the displacement.
on the strength of the components and the types of attachment to
III. MECHANICAL LOADS
Loading analysis of a horizontal vee type of braced insulator
Manuscript received March 17, 2006; revised October 6, 2006. Paper no. assembly with its post member nonrigidly attached to the sup-
TPWRD-00133-2006.
Task force of Working Group 15.09.09, Working Group on Insulator Strength
port structure provides the most general equations for braced in-
Ratings and Mechanical Performance. sulator assemblies. In this case (see Fig. 3), the postmember
R. A. Bernstorf, Chair, is with Hubbell Power Systems, Wadsworth, OH has an articulated attachment to the pole (point a), and the brace,
44281 USA. also articulated, is attached to a fixed short stub arm (point b)
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. to provide an inclined axis of rotation for the insulator as-
Digital Object Identifier 10.1109/TPWRD.2007.909103 sembly.
0885-8977/$25.00 © 2007 IEEE
786 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008
rotate about the inclined axis (c-c) and in so doing, the con-
(a)
ductor attachment point (point d) will rise in space. The vertical
load component perpendicular to the inclined axis provides a
self restoring force, returning the assembly to its original po-
sition once the longitudinal imbalance is removed. As the in-
sulator assembly rotates, sag is increased in the forward span
and reduced in the backward span, decreasing conductor tension
in the former, and increasing it in the latter. This self-restoring
feature is a critical feature for this type of braced insulator as-
sembly.
Loads in the brace and post components of the assembly de-
pend on the applied loads, the magnitudes of the included
and inclined angles, and the angle between the inclined
axis of rotation and the brace component.
For balanced longitudinal loads , an applied ver-
tical (weight) load V, and horizontal (wind and line angle) load
H shown in Fig. 3, the compression load in the post (P) and the
tension load in the brace (B) insulator components are given in
(1) and (2)
(b)
Fig. 1(a). Horizontal line post insulator. (b) Braced post insulator assembly. (1)
(2)
(3)
TABLE I
COMPONENT LOADING OF BRACED POST ASSEMBLY
Fig. 5. Vertical (weight) load versus horizontal (wind and line angle) load for a
typical 230-kV horizontal vee assembly. Note that the direction of the horizontal
load is toward the support structure.
(6)
(7)
Fig. 7. Horizontal vee insulator assemblies displaced by unbalanced longitu-
dinal load. where
(8)
IV. HORIZONTAL VEE INSULATOR ASSEMBLY STABILITY
The ability of a horizontal vee-type braced insulator as- An iterative solution is required for the line section simultaneous
sembly to rotate in response to an unbalanced longitudinal equations generated.
conductor loads restricts the rigid post member to either tension This subject has been analyzed with the following conclu-
or compression which is an especially important consideration sions [3].
for ceramic post insulators, which are less flexible. Unbalanced • Depending on the insulator assembly dimensions and line
longitudinal loads at a conductor attachment point may result parameters, transmission lines supported on horizontal
from such things as improper installation (e.g., sagging and vees may have a wind stability limit much lower than the
clipping-in errors), unequal ice loading in adjacent spans, ex- maximum wind loading criteria typically considered for
treme conditions (e.g., objects blown into the conductors during line design.
tornadoes, etc.), and in addition for horizontal vee lines, high • A transmission line supported on horizontal vee insulator
cross-wind loads along the line sufficient to move the conductor assemblies subjected to unbalanced longitudinal conductor
in a series of adjacent spans toward the support structures. loads will have its insulator assemblies displaced in the di-
As for any type of insulator assembly, conductors in adja- rection of the higher load, until a new equilibrium position
cent spans cannot be adequately supported on horizontal vees if is established for each conductor attachment point in the
they are not properly sagged and if the conductor clamps are not system.
mounted and attached to position the insulator assembly stati- • In order for an assembly to move, sag must be pulled out of
cally in a vertical plane containing the support structure. the span on one side and added on the other. These changes
For stringing operations where the blocks are supported on counteract the unbalancing force by introducing a differen-
horizontal vee assemblies, special care may be required at inside tial tension which acts to restore the system to its original
line angle points to restrain the insulator assembly from rotating position.
in the direction of the line pull. This can be accomplished by • To determine if a line is stable, equilibrium conditions must
temporarily tying the conductor attachment point to a stationary be established for each conductor support point in the line.
point to prevent rotation of the insulator assembly. A common These equations are nonlinear and thus an iterative solution
practice is to use a truck or another vehicle as the tie-to point. method is required.
A very high wind load toward the structure (Load H in Fig. 3) • The wind stability limit for horizontal vee transmission
may rotate a horizontal vee insulator assembly as shown in lines can be raised by
Fig. 7, and if the rotation is sufficient, the conductor may come • Increasing the inclined axis of rotation angle or the
into contact with the structure and be damaged. Conductor included angle (see Fig. 3).
sags/tension reactions usually prevent such large wind induced • Increasing the vertical load [e.g., by using heavier con-
rotations of the insulator assembly. However, if a large number ductors (with lower diameter/mass ratio)].
of adjacent spans between points of longitudinal restraint • Increasing conductor tension.
(i.e., deadends) are exposed to winds that are high enough, • Reducing span length.
longitudinal displacements for each individual span in the same • Limiting the number of adjacent tangent spans between
direction accumulate and may allow one or more insulator deadends.
assemblies to rotate sufficiently to result in conductor-structure • Utilizing, in place of conventional deadends, points of
contact. longitudinal restraint provided by insulator assemblies
For a horizontal vee in the displaced position as indicated specifically designed for this application. Examples of
in Figs. 4 and 7, if the vertical load component ex- insulated cross-arms where the articulated base post in-
ceeds the horizontal load component , the insulator as- sulator is replaced by a nonrotating arrangement of two
sembly, and therefore the entire line, is stable. If on the other post insulators are shown in Figs. 8 and 9.
BAKER et al.: IEEE GUIDE FOR BRACED INSULATOR ASSEMBLIES 789
Fig. 11. Wind stability limit (km/hr) versus the number of spans.
Fig. 10 from [3]. The line here was a 345 kV with a bundle
conductor of two 954 MCM ACSR 45/7 subconductors per
phase on 244 m spans. The conductor design tension was 20%
of ultimate, and a final tension at 90 was used in the analysis.
The effect of increasing the assembly inclined axis of rotation
angle ( in Fig. 3) from 20 to 30 is also shown. The insulated
Fig. 9. Insulated cross-arm. cross-arm assembly shown in Fig. 8 was used to segment this
line into fewer spans between points of longitudinal restraint
to increase its wind stability limit ( 100 mph) after the line as
originally built was extensively damaged at winds less than 50
In order to ensure insulation of transmission lines on hori-
mph.
zontal vees, experience has shown that wind limit as to line
The wind stability limit in miles per hour as a function of
stability should be assessed during the design stage, to make
the number of spans between deadend locations for a typical
sure this limit is higher than the maximum wind speeds ex-
138 kV, a 230 kV, and a 345 kV line are given in Fig. 11. For
pected in service [3], [4]. This is especially true if the new line
each braced insulator assembly, the number of standard porce-
route transverses an open area where high cross-winds could
lain suspensions units in the brace is given along with the in-
impact long segments of the line between deadends. As stated
cluded angle and inclined angle ( and , respectively, in Fig. 3)
above, an effective way to increase the wind stability limit for a
for the insulator assembly.
given line is to reduce the number of spans between deadends.
As shown in Figs. 10 and 11, extreme caution is required with
Since only wind induced longitudinal loads are of interest, in-
respect to the wind stability limit for horizontal vee lines with
sulated cross-arm-type insulator assemblies, instead of normal
ten or more spans between points of longitudinal restraint.
full-strength deadends, can be used to segment the line.
Insulated cross-arms to reduce the number of spans between
points of longitudinal restraint for two 345 kV horizontal vee V. COMBINED LOADING LIMITATIONS
lines are shown in Figs. 8 and 9. The ability of a braced insulator assembly to withstand the
An example of the efficacy of reducing the number of spans combined effects of weight loads (V), and wind and line angle
between points of longitudinal restraint is demonstrated in loads (H) is dependent not only on the type and configuration of
790 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008
the assembly, but also on the strength and type of insulator com- TABLE II
ponents used; in particular, the type of post insulator component. CRITICAL BUCKLING LOADS
For all configurations of braced insulator assemblies, the brace
is a suspension insulator designed only for tension loading re-
gardless of whether it’s a ceramic or composite insulator. Care
must be taken that the brace is not subjected to compression
loading in service.
An articulated base mounting, with pinned connections for
both ends of the post insulator is a characteristic of a horizontal
vee braced insulator assembly. For such an arrangement, the
loads on the post component, neglecting eccentricity effects, are
tension or compression loads. Provided any compression loads
are below the load where the post starts to buckle, the applica-
tion of ceramic or composite post insulators is only limited by
their respective compression (or tension) ratings.
Braced post insulator assemblies have a fixed base, and there-
fore are unable to rotate to relieve an unbalanced longitudinal
load; i.e. such a load applies a bending load to the post insulator,
in addition to the normal weight load. Some longitudinal loads
may be applied suddenly and result in impact loading on the
post insulator. Prior to the introduction of composite insulators,
braced insulator assemblies were always horizontal vee-type as-
semblies to avoid subjecting the ceramic post insulator to such
dynamic bending loads. Porcelain post-type insulators, referred
to as strut insulators, and specifically designed only for ten- Fig. 12. Buckling loads as a function of length for composite braced insulator
assemblies with 63 mm diameter pultruded fiberglass rod post members com-
sion/compression were commonly used. pared to buckling for noneccentric, axial compression loading of the post insu-
Composite post insulators deflect under bending loads lator with pinned ends.
without damage provided the bending load does not exceed
the maximum rated working load of the post. However, a lon-
gitudinal deflection does impose additional bending moments End attachment detail (i.e., if the ends are pinned or fixed) has
from the lateral displacement of normally axial loads. The phe- a large effect on buckling resistance. If only noneccentric axial
nomenon is well documented for single unbraced composite loading is considered, fixed base braced post assemblies can
line post insulators and all manufacturers supply combined accommodate higher compression loads on the post insulator
load curves for these composite insulators. A similar situation member than horizontal vee-type assemblies. This is because,
occurs for composite braced post insulator assemblies with in the case of the latter assembly, one end is pinned and the
fixed bases. From [5] considering an assembly configuration as other fixed, while both ends are pinned in the other case. For
shown in Table I(b), the bending moment on the composite post noneccentric, axially applied compression loading, the buckling
member, of bending length d, modulus of elasticity E, and a loads for posts, with a modulus of elasticity E and moment of
moment of inertia I, from an unbalanced longitudinal load L is inertia I, are given in Table II [6].
The flexural rigidity of a post insulator is dependent on
(9) its material and geometry. The modulus of elasticity for ceramic
posts are 2 to 3 times that for pultruded fiberglass rod composite
post insulators and, for the same given geometry, will have a
This bending moment must not exceed the maximum working
correspondingly higher buckling load. It must be noted that the
load rating for the post member or
moment of inertia for a circular cross section, typical for both
ceramic and composite posts, is a function of the post diameter
(10)
to the fourth power and may be a much larger factor to consider.
Also as shown in Fig. 1(b), the suspension brace is usually at-
where RCL is the rated cantilever working load rating of the
tached to the line end of the post member in such a way that the
post insulator.
component of the brace load in the direction of the post applies
an eccentric compression load to the post. Actual buckling loads
VI. POST INSULATOR BUCKLING LOAD are then expected to be lower than those indicated in Table II.
Average results for a series of buckling tests performed on
Applied loads can result in either a compression load in the both fixed base and horizontal vee-type composite braced insu-
post, as shown in Fig. 3, or a tensile load if the transverse wind lator assemblies with a 63 mm diameter pultruded fiberglass are
and/or line angle load is in the opposite direction. In compres- given in Fig. 12 along with buckling calculated for a horizontal
sion, the post member is essentially a long column and its resis- vee-type assembly as given in Table II [7]. The effect of eccen-
tance to buckling must be considered. tricity on the results is clear.
BAKER et al.: IEEE GUIDE FOR BRACED INSULATOR ASSEMBLIES 791
Considering even the reduced buckling strength for the in- this case, the suspension unit corona ring may provide adequate
sulator assemblies tested, the buckling strengths obtained were grading for the post also. At higher voltages special one-piece
above the tension/compression rating typical for the post insu- corona rings have been designed to grade both the post and sus-
lator member of braced insulator assemblies. For cases where pension units.
the compression load for a given application and post length The impulse performance of an insulator assembly is depen-
would lie in the region to the right of the solid line curve in dent mainly on its dry arc distance, which is meant to be the dry
Fig. 12, the insulator manufacturer should be contacted for se- arc distance of the whole assembly, not just the individual insu-
lection of an appropriate strength post insulator component. lator components.