KPR SUGAR MILL PRIVATE LIMITED,

PROCESS DEPARTMENT
FLOCCULANT PREPARATION AND DOSAGES
SI.NO DESCRIPTION SRI CLARIFIER DECANTER FCS
1 Crushing Rate 7200 TCD 7200 TCD 7200 TCD
2 Commercial Technical Name Magnofloc LT-27 Magnofloc LT-27 AG Magnofloc LT-25
3 Recommended optimum dosage 5 ppm 10 ppm 2 ppm
36 kg/day
( 38.4 kg/day
4 Chemical to be utilized per day 72 kg/day 14 kg/day
recommended by Rod
stendil)
5 Preparation tank capacity 7.1 m3 15 m3 10 m3
Recommended concentrate to be
6 0.20% 0.075% 0.05%
prepared
7 Number of Preparations per shift One time Three times One Time
Powder to be mixed for each
8 12.8 kg 8 kg 4.8 kg
preparation
9 Preparation volume water 6.4 m3 (6400 litre) 12 m3(12000 litre) 9.8m3(9800 litre)
10 Recommended Dosage/hr 800 litre/hr 4500 litre/hr 1125 litre/hr
400 litre/hr/clarifier 900 litre/hr/decanter
11 Dosage for each equipment/hr 1125 litre/hr
(If both in line) (Total 5 Nos)
12 Dillution media Hot water or clear juice Nil Nil
13 pH to be maintained 8 to 9 8 to 9 8 to 9
14 Caustic ly requirement /shift 0.5 to 1 ton 0.5 to 1 ton 0.5 to 1 ton
Dillution (hot water or clear juice)
14 2400 litre/hr Nil Nil
usage per hour (1:4)
15 After Dilution concentration 0.05% Nil Nil
16 Total Dosage (800+2400) 3200 litre/hr Nil Nil
(400+1200)=1600
Total dosage after 900 litre/hr/decanter
17 litre/hr/clarifier 1125 litre/hr
dillution/equipment (Total 5 Nos)
(If both in line)
18 Flocculant pump capacity 2000 litre/hr 2000 litre/hr 2000 litre/hr
19 Flocculant pump efficiency (90%) 1800 litre/hr 1800 litre/hr 1800 litre/hr
20 Flocculant pump motor rpm 1450 1450 1450
Recommended rpm for the above
21 644 725 906
dosage
 DM Water requirement for
22 38.4 108 30
preparation per day(m3)