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Thesis submitted for the partial fulfillment of the requirement for degree of
Bachelor of Technology in Mechanical Engineering, Maulana Abul Kalam
Azad University of Technology
Submitted by
I hereby recommend that the thesis entitled “Static and Dynamic analysis of a steel water tower by
Finite Element Method prepared under my supervision by Mr. Samarjeet Kumar Singh (Roll
No.10200713038), Mr. Saptarshi Pal(Roll No. 10200713044) and Mr. Sujit Kumar Das (Roll No.
10200713054), be accepted for the partial fulfillment, for the degree of Bachelor of Technology in
Mechanical Engineering, Maulana Abul Kalam Azad University of Technology.
----------------------------------- -------------------------------------
Mr. ARUP KUMAR BISWAS Dr. SANTANU DAS
Assistant Professor Professor and H.O.D
Department of Mechanical Engineering Department of Mechanical Engineering
Kalyani Government Engineering College Kalyani Government Engineering College
ACKNOWLEDGEMENT
Foremost, we would like to express our sincere gratitude to Mr. Arup Kumar
Biswas (Assistant Professor of Mechanical Engineering Department) for his
continuous support, patience, motivation, enthusiasm, and immense knowledge.
His guidance helped us in all the time of understanding and completing of this
project.
Our special thanks to Dr. Santanu Das, Head of the Department, Mechanical
Engineering, Kalyani Government Engineering College.
Last but not the least, we are thankful to all of our parents & friends who have
been our strong support and source of inspiration for the successful completion of our
project work.
Saptarshi Pal
(Roll No. 10200713044)
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INDEX
Chapter Particulars Page no
1. Introduction 7-8
1.1. Introduction 7
1.2. Lattice Tower 8
1.3. Water tower 8
2. Design of model 9-10
2.1. Design specification 9
2.2. 2D draft of the model 10
3. Material Selection 11
3.1. Structural Steel 11
4. CFD Analysis ( Fluent analysis ) 12-17
4.1. Wind Load 12
4.1.1. Uplift Load 12
4.1.2. Shear Load 12
4.1.3. Lateral Load 12
4.1.3.1. Skin friction drag 12
4.1.3.2. Pressure drag 12
4.1.3.3. Total Drag 12
4.1.3.4. Reason behind drag force 12
4.2. Calculation of drag force magnitude 13
4.2.1. Using empirical formula 13
4.2.2. Using Ansys fluent software 14
4.2.2.1. Boundary Condition 14
4.2.2.1.1. Zone 14
4.2.2.1.2. Step condition 14
4.2.2.2. Solution 16
5. Static Structural analysis 18-25
5.1. Connection of project 18
5.2. Different loads 18
5.3. Results 21
5.3.1. Total deformation 22
5.3.2. Equivalent (Von-Mises) Stress 23
5.3.3. Shear Stress 24
5.3.4. Maximum Principal Stress 25
6. Modal Analysis 26-58
6.1. Modal analysis 26
6.1.1. Single degree of freedom (SDOF) 26
6.1.2. Multiple degree of freedom (MDOF) 26
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Chapter Particulars Page no
6.2. Modal parameter 27
6.3. Loads 28
6.4. Solution 29
6.5. Results 31
6.5.1. Total deformation 31
6.5.2. Maximum principal stress 38
6.5.3. Maximum Shear Stress 45
6.5.4. Equivalent (Von-Mises) stress 52
7. Conclusion 59
8. References 60
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CHAPTER 1
INTRODUCTION
1.1 INTRODUCTION
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1.2 Lattice Tower
A lattice tower or truss tower is a freestanding framework tower. They can be used as
electricity transmission towers especially for voltages above 100 kilovolts, as water tower, as a radio
tower (a self-radiating tower or as a carrier for aerials) or as an observation tower.
Before 1940, they were used as radio transmission towers especially for short and medium
wave, occasionally lattice towers consisting of wood were utilized. The tallest wooden lattice tower
was at Mühlacker, Germany. It had a height of 190 metres (620 ft) and was built in 1934 and
demolished in 1945. Most wood lattice towers were demolished before 1960. In Germany the last
big radio towers consisting of wood were the transmission towers of the Golm transmitter and the
transmitter Ismaning. They were demolished in 1979 and 1983 respectively.
The tallest lattice tower is the Tokyo Skytree, with a height of 634 metres (2,080 ft).
Water towers are able to supply water even during power outages, because they rely on hydrostatic
pressure produced by elevation of water (due to gravity) to push the water into domestic and
industrial water distribution systems; however, they cannot supply the water for a long time without
power, because a pump is typically required to refill the tower. A water tower also serves as a
reservoir to help with water needs during peak usage times. The water level in the tower typically
falls during the peak usage hours of the day, and then a pump fills it back up during the night. This
process also keeps the water from freezing in cold weather, since the tower is constantly being
drained and refilled
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CHAPTER 2
DESIGN OF MODEL
The modelling was done by using advanced design software CATIA V5 (Computer
Aided Dimensional Interactive Application). The modelling will be done faster and accurate.
In modelling two stages involved,
to design the individual
components of water tank
stand. Second is to assemble
those components. For creating
the components the work will be
done in part module and to
assemble the components
assembly module is used.
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2.2 2D Draft of the model
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CHAPTER 3
MATERIAL SELECTION
3.1 Structural Steel
TABLE 3.1.1
Material Data > Structural Steel > Constants
TABLE 3.1.2
Structural Steel > Yield Strength
250 250
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CHAPTER 4
CFD ANALYSIS (FLUENT)
This section mainly deals with the action of wind pressure against the tower structure.
Wind load is the “load” placed by the wind speed and its air density onto a building.
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Fig 4.4 Different path and layer of air flow over the
It is common practice to calculate wind loads with the help of empirical formulas available in
standard handbooks. Wind loading codes as per Indian standard IS 875 and IS 802 (part1/sec1):
1995 were used in calculation of wind load on lattice tower with similar condition of
topography, return period, basic wind speed.
Wind speed of 92 m/sec with open terrain with well scattered obstructions having height generally
1.5 m to 10 m (this category includes normal country lines with very few obstacles) and return
period of design loads of 50 years was considered.
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Design wind pressure Pd=0.6 (Vd)2
Pd=0.6 (92) 2 as, (Vd = 92 m/s)
=5.078 e03 Pa.
Gt = gust response factor depends on ground roughness and height above ground.
4.2.2.1.1 Zones
Name Id Type
---------------------------------
in 6 velocity-inlet
wall-solid 1 wall
out 7 pressure-outlet
wall 8 wall
4.2.2.1.2.1 in
Condition Value
--------------------------------------------------
Velocity Magnitude (m/s) 92
Supersonic/Initial Gauge Pressure (Pascal) 0
X-Component of Flow Direction 1
Y-Component of Flow Direction 0
Z-Component of Flow Direction 0
Angular velocity (rad/s) 0
4.2.2.1.2.2 wall-solid
Condition Value
----------------------------------------------------------
Wall Motion 0
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Shear Boundary Condition 0
Define wall motion relative to adjacent cell zone? yes
Apply a rotational velocity to this wall? no
Velocity Magnitude (m/s) 0
X-Component of Wall Translation 1
Y-Component of Wall Translation 0
Z-Component of Wall Translation 0
4.2.2.1.2.3 out
Condition Value
---------------------------------------------------------
Gauge Pressure (Pascal) 0
Backflow Direction Specification Method 1
Coordinate System 0
X-Component of Flow Direction 1
Y-Component of Flow Direction 0
Z-Component of Flow Direction 0
Targeted mass flow (kg/s) 1
Upper Limit of Absolute Pressure Value (Pascal) 5000000
Lower Limit of Absolute Pressure Value (Pascal) 1
4.2.2.1.2.4 wall
Condition Value
----------------------------------------------------------
Enable shell conduction? no
Wall Motion 0
Shear Boundary Condition 0
Define wall motion relative to adjacent cell zone? yes
Apply a rotational velocity to this wall? no
Velocity Magnitude (m/s) 0
X-Component of Wall Translation 1
Y-Component of Wall Translation 0
Z-Component of Wall Translation 0
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4.2.2.2 Solution:
FIGURE 4.2.2.2.1
Fluent > Solution > Contours of Total Pressure (Pascale)
TABLE 4.2.2.2.1
Fluent > Solution > Contours of Total Pressure (Pascale)
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FIGURE 4.2.2.2.2
Fluent > Solution > Velocity Vector Coloured by Velocity Magnitude (m/s)
TABLE 4.2.2.2.1
Fluent > Solution > Velocity Vector Coloured by Velocity Magnitude (m/s)
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CHAPTER 5
Static Structural Analysis
In this case, loading occurs through the hydrostatic pressure of the elevation of water; for
every 10.20 centimetres (4.016 in) of elevation, it produces 1 kilopascal (0.145 psi) of pressure.
30 m (98.43 ft) of elevation produces roughly 300 kPa (43.511 psi), which is enough pressure to
operate and provide for most domestic water pressure and distribution system requirements.
The height of the tower provides the pressure for the water supply system, and it may be
supplemented with a pump. The volume of the reservoir and diameter of the piping provide
and sustain flow rate.
Scope
Geometry 1 Face
Definition
Define By Normal To
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TABLE 5.2.2
Static Structural (B5) > Imported Load (A5)
Definition
Source A5::Solution 1
TABLE 5.2.3
Static Structural > Imported Load > Imported Pressure
State Solved
Scope
Geometry 2 Faces
Definition
Graphics Controls
Component All
Transfer Definition
Static Structural > Imported Load > Imported Pressure > Imported Load Transfer Summary
CFD Load Transfer Summary
All values correspond to the CFD results before the application of any Scale or Offset operations
set in Mechanical.
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CFD Computed Forces from CFD Results File X-component = -1300.3 N
Y-component = -46887 N
Z-component = -2299.3 N
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5.3 Results
TABLE 5.3.1
Static Structural > Solution > Results
State Solved
Scope
Definition
By Time
Orientation XY Plane
System System
Results
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5.3.1 Total Deformation
FIGURE 5.2
Static Structural > Solution > Total Deformation
TABLE 5.3.1
Static Structural > Solution > Total Deformation
Time [s] Minimum [mm] Maximum [mm]
1. 0. 0.45758
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5.3.2 Equivalent (Von-Mises) Stress
FIGURE 5.3
Static Structural > Solution > Equivalent Stress
TABLE 5.3.2
Static Structural Solution > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa]
1. 1.1419e-005 3.7002
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5.3.3 Shear Stress
FIGURE 5.4
Static Structural > Solution > Shear Stress
TABLE 5.3.3
Static Structural > Solution > Shear Stress
Time [s] Minimum [MPa] Maximum [MPa]
1. -0.96476 1.2381
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5.3.4 Maximum Principal Stress
FIGURE 5.5
> Static Structural > Solution > Maximum Principal Stress
TABLE 5.3.4
Static Structural > Solution > Maximum Principal Stress
Time [s] Minimum [MPa] Maximum [MPa]
1. -1.0816 4.2764
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CHAPTER 6
MODAL ANALYSIS
6.1 Modal analysis is the study of the dynamic properties of systems in the frequency
domain. A typical example would be testing structures under vibrational excitation.
Modal analysis is the field of measuring or calculating and analyzing the dynamic response
of structures and/or fluids or other systems during excitation. Examples would include
measuring the vibration of a car's body when it is attached to an electromagnetic shaker,
analysis of unforced vibration response of vehicle suspension, or the noise pattern in a room
when excited by a loudspeaker.
In structural engineering, modal analysis uses the overall mass and stiffness of a
structure to find the various periods at which it will naturally resonate. These periods of
vibration are very important to note in earthquake engineering, as it is imperative that a
building's natural frequency does not match the frequency of expected earthquakes in the
region in which the building is to be constructed. If a structure's natural frequency matches
an earthquake's frequency, the structure may continue to resonate and experience
structural damage.
6.1.2 Multiple-degree-of-
freedom (MDOF):
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6.2 Modal Parameter
TABLE 6.2.1
Model > Analysis
Object Name Modal (C5)
State Solved
Definition
Options
TABLE 6.2.2
Model > Modal > Initial Condition
Object Name Pre-Stress (None)
Definition
TABLE 6.2.3
Model > Modal > Analysis Settings
Object Name Analysis Settings
Options
Solver Controls
Damped No
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Coriolis Effect Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Calculate Reactions No
General Miscellaneous No
Save MAPDL db No
6.3 Loads
TABLE 6.3
Model > Modal > Loads
Object Name Fixed Support 2
Scope
Geometry 1 Face
Definition
Suppressed No
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6.4 Solution
TABLE 6.4.1
Model > Modal > Solution
Object Name Solution (C6)
State Solved
Refinement Depth 2.
Information
Status Done
The following bar chart indicates the frequency at each calculated mode.
FIGURE 6.3
Model > Modal > Solution (C6)
TABLE 6.4.2
Model > Modal > Solution
Frequency [Hz] 2.9532 2.9532 11.086 14.594 14.598 15.077 15.356 18.212 21.009
Mode 1. 2. 3. 4. 5. 6. 7. 8. 9.
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TABLE 6.4.3
Model > Modal > Solution > Solution Information
Object Name Solution Information
State Solved
Solution Information
Newton-Raphson Residuals 0
FE Connection Visibility
Visible on Results No
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6.5 Results
State Solved
Scope
Scoping
Geometry Selection
Method
Definition
Mode 1. 2. 3. 4. 5. 6.
Results
Minimum 0. mm
Information
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Fig 6.5.1.1 Mode 1 Total deformation
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Fig 6.5.1.2 Mode 2 Total deformation
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Fig 6.5.1.3 Mode 3 Total deformation
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Fig 6.5.1.4 Mode 4 Total deformation
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Fig 6.5.1.5 Mode 5 Total deformation
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Fig 6.5.1.6 Mode 6 Total deformation
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6.5.2 Maximum Principal Stress
TABLE 6.5.2
Model > Modal > Solution > Maximum Principal Stress > Results
State Solved
Scope
Scoping
Geometry Selection
Method
Definition
Mode 1. 2. 3. 4. 5. 6.
Display
Averaged
Option
Results
Minimum -1.511 MPa -1.3511 MPa -2.6784 MPa -11.062 MPa -10.285 MPa -7.7264 MPa
Maximum 8.0102 MPa 7.8909 MPa 14.764 MPa 42.52 MPa 36.518 MPa 58.518 MPa
Information
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Fig 6.5.2.1 Mode 1 Maximum Principal Stress
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Fig 6.5.2.2 Mode 2 Maximum Principal Stress
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Fig 6.5.2.3 Mode 3 Maximum Principal Stress
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Fig 6.5.2.4 Mode 4 Maximum Principal Stress
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Fig 6.5.2.5 Mode 5 Maximum Principal Stress
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Fig 6.5.2.6 Mode 6 Maximum Principal Stress
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6.5.3 Maximum Shear Stress
TABLE 6.5.3
Model > Modal > Solution > Maximum Shear Stress > Results
Maximum Maximum Maximum Maximum Maximum Maximum
Object Name
Shear Stress 1 Shear Stress 2 Shear Stress 3 Shear Stress 4 Shear Stress 5 Shear Stress 6
State Solved
Scope
Scoping
Geometry Selection
Method
Definition
Mode 1. 2. 3. 4. 5. 6.
Display
Averaged
Option
Average
No
Across Bodies
Results
Maximum 3.9045 MPa 3.8465 MPa 10.792 MPa 24.904 MPa 18.231 MPa 31.649 MPa
Information
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Fig 6.5.3.1 Mode 1 Maximum Shear Stress
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Fig 6.5.3.2 Mode 2 Maximum Shear Stress
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Fig 6.5.3.3 Mode 3 Maximum Shear Stress
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Fig 6.5.3.4 Mode 4 Maximum Shear Stress
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Fig 6.5.3.5 Mode 5 Maximum Shear Stress
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Fig 6.5.3.6 Mode 6 Maximum Shear Stress
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6.5.4 Equivalent (von-Mises) Stress
TABLE 6.5.4
Model > Modal > Solution > Equivalent (von-Mises) Stress > Results
State Solved
Scope
Definition
Mode 2. 2. 3. 4. 5. 6.
Average Across
No
Bodies
Results
Maximum 7.1565 MPa 7.315 MPa 18.692 MPa 44.522 MPa 31.925 MPa 61.522 MPa
Information
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Fig 6.5.4.1 Mode 1 Equivalent (von-Mises) Stress
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Fig 6.5.4.2 Mode 2 Equivalent (von-Mises) Stress
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Fig 6.5.4.3 Mode 3 Equivalent (von-Mises) Stress
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Fig 6.5.4.4 Mode 4 Equivalent (von-Mises) Stress
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Fig 6.5.4.5 Mode 5 Equivalent (von-Mises) Stress
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Fig 6.5.4.6 Mode 6 Equivalent (von-Mises) Stress
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CHAPTER 7
CONCLUSION
Considering a conservative f.o.s value 4, we calculate,
Maximum permissible stress in steel = Syt /4= 250/4 = 63.33 MPa or 64 MPa approx.
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REFERENCES
https://en.wikipedia.org/wiki/Water_tower
http://www.iitk.ac.in/nicee/IITK-GSDMA/W06.pdf
http://www.wind.arch.tkougei.ac.jp/APECWW/Report/2012/N
EPALb.pdf
http://www.iitk.ac.in/nicee/wcee/article/14_S11-028.PDF
http://www.sciencedirect.com/science/article/pii/S014102969
7001582
Basic structural analysis by C.S.Reddy, TMH, 2010
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