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Rob. J. Berger, E. Hugh Stitt*, Guy B. Marin, Freek Kapteijn, Jacob A. Moulijn
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30
Volume 5, no. 1, 2001
Eurokin: chemical reaction kinetics in practice
What are kinetics? implicitly within a mathematical expression for the reaction
“Kinetics” is, simply, a technical term used to describe rate. At their most complex, the reaction rate expression
the rate of a chemical process, such as a catalytic reaction, can be based on the mechanistic or elemental steps of the
as a function of the conditions. The models and their reaction. This can have increased mathematical complexity,
mathematical manifestations vary enormously in the level of but is generally a better physical representation of the process.
complexity and the degree to which they reflect the actual Given the above, a number of questions arise. Why are
chemical and physical processes occurring. kinetic models required? Why is there such diversity in the
At their simplest, they can be of the form: form and exactitude of kinetic and rate models? How are
rate ∝ f(T)(concentration) n (where n is termed the order of reaction) the experimental data measured? And how are the models
With heterogeneous catalytic reactions, there is more than derived and fitted? This paper will attempt to answer these
one rate process occurring in series. The reaction process questions in the context of an industrial viewpoint.
can be broken down into a number of identifiable steps, all A key issue is that as kinetic models increase in complex-
with their own relevant rate equation, some of which may be ity, the (experimental) effort, the range and scope of exper-
combined into an overall reaction rate equation. The steps imentation required to build, fit and validate the model
typically cited are: also increase. The perception in industry appears to be that
1. Mass transfer of reactant(s) to the catalyst surface the effort required increases beyond the proportional gain
2. Adsorption of reactant(s) onto catalyst active sites in benefit. Therefore, from the point of view of industry,
3. Catalytic reaction the need for complex models, based on the physicochemical
4. Desorption of reaction product(s) events, must either be justified, or the effort required to
5. Mass transfer of product(s) away from surface derive them significantly reduced.
Steps 1 and 5 are identifiable fluid phase phenomena, This paper will therefore explain and illustrate the
as distinct from the surface processes that characterize need for, and the methods used to obtain, reliable
adsorption and reaction, and specifically a catalytic reaction. kinetic data, focusing on heterogeneous catalysis. It will
They can, and indeed should, have their own rate equations deal with the acquisition of kinetic data, give some
(but do not always do so in practice). theoretical background on kinetics and kinetic modeling,
The surface process itself also typically comprises a and will provide recommendations for the selection of
number of discrete steps. At its simplest, this may be the experimental reactor and conditions. A major part of
envisaged as the sorption–reaction–desorption sequence the paper will consider kinetic modeling through the use
cited above. The next level of model complexity therefore of a series of case studies attempting to illustrate good
includes these steps either as simple steps, or as competitive practice, methods in kinetic modeling, and pitfalls and
adsorption of two reactants (or a reactant and another recommendations. In view of the limited space, mass transfer
component such as a solvent or diluent). This can be done and hydrodynamic aspects will not be covered in the case
Eurokin is a consortium of European-based companies, together Eurokin’s stated aim is to produce a precompetitive toolkit for
with a number of academic centers, focused on developing practice measuring kinetic data and model development for heterogeneous
in kinetic modeling (Web site: www.eurokin.org). It was established catalytic systems. The activities are currently focused on:
in 1998, after the need was realized via a questionnaire (extensively i. Experimental methods to determine reaction kinetics; e.g.,
cited in this paper) and two workshops in 1996-1997 to better investigation of the capabilities of different types of laboratory
define needs and collective drivers. It currently consists of 11 reactors to measure the kinetics of specific reaction classes.
companies (Akzo Nobel, Dow Benelux, DSM Research, IFP, ii. Development of models for a set of selected laboratory reactor
Technip Benelux, Shell Research and Technology Centre, Statoil, systems, to be used for processing experimental data, and/or
Linde, EniTecnologie, Synetix, and EC Chem Technologies) and the determination of suitable experimental conditions; e.g.,
four academic centers (Delft University of Technology, Ghent to assess if the proposed experimental conditions are in the
University, NTU Trondheim, and UC Louvain). The membership kinetically or the mass-transfer controlled regime.
base is evidently very broad, from seven different countries iii. Methods for the determination of kinetic models from
and company activities in oil and gas, petrochemicals bulk experimental data, including model discrimination, parameter
and fine chemicals manufacture, engineering contracting to the estimation, and design of experiments.
oil, petrochemicals and fine chemicals markets, and a catalyst
company.
31
Eurokin: Chemical reaction kinetics in practice
studies. The paper will close with a forward-looking section What does industry use kinetics for?
considering the future needs of industrial reaction kinetics. The importance of knowledge and of having a skill base
concerning the determination of reaction kinetics and their
Why do we need kinetic models? application in the form of a kinetic model is clear. This
This paper is a result of cooperation within Eurokin (Inter- begs the question of how good industry is at measuring
mezzo 1), a consortium of over 10 European companies and and applying chemical rate models, and what precisely it
4 universities, established in 1998 specifically to facilitate does with them. This was put to the test in 1995 when
active collaboration in the field of (catalytic) reaction kinetics. the “Chemical Engineering in the Applications of Catalysis”
This initiative by so many leading companies gives an Working Party of the European Federation of Chemical
indication of the importance that the chemical industry Engineering approved a survey of industrial practice in the
attaches to kinetics. But why are kinetics important? measurement and evaluation of kinetics. The results of this
Knowledge of the rate of a catalytic reaction and its survey were published in 1996 in summary form [1]. Twenty-
selectivity as a function of the process conditions and reactant four chemical and oil companies, engineering contractors,
concentrations is essential for the application of the catalyst and catalyst manufacturers responded to the questionnaire,
in a commercial reactor. More specifically, the kinetics of and that level of return indicates how seriously industry takes
the reaction are required in the form of a mathematical rate this issue. The results make interesting reading, not only
expression that can be used to reliably translate laboratory from the viewpoint of how industry treats its kinetics but
and pilot scale data into the design of a commercial scale unit. also the diversity, according to the industry sector, of how
That rate, or kinetic expression tells how the reaction rate they use them. Additionally, a survey of the gaps and
varies with process conditions such as temperature, pressure, needs for catalysis in European industry [2] , stressed the
and composition, and preferably also with a measure of the importance of further developments in kinetics research.
volumetric concentration of catalytic sites. The importance Consider firstly how companies use their kinetics; the
of a reaction’s kinetics is that the rate and selectivity of a perceived reason for the determination of kinetic and rate
reaction determine the size of the catalytic reactor for a models. The overall results from the survey are shown in
given overall production rate. Without a reliable means to Figure 1, and indicate a fairly even three-way split between
predict the reaction rate, the reactor design could be highly catalyst development, process development, and process
speculative. There are several effects that can arise from this optimization. Significantly, there is only small minority use
uncertainty. Firstly, without reliable estimates of the (capital) of kinetic data for mechanistic research (by contrast a major
costs needed to build a production plant and the probable force in academia).
operating costs, it is not possible to carry out a meaningful When the same data are presented by the industry sector
evaluation of the economic merits of building the plant, in Figure 2, some clear trends emerge. The chemical and
and without a persuasive economic imperative, the plant oil companies mainly use kinetics for process development
is unlikely to be sanctioned. Secondly, and perhaps more and process optimization, and to a smaller extent for catalyst
importantly, without reliable kinetics it is not fully possible to development. As might be expected, catalyst producers
evaluate the side reactions and the dynamic effects that may focus on catalyst development, while engineering companies
occur in the reactor, which is a critical step in assessing the concentrate on process development. Some mechanistic
operational safety and environmental impact of a chemicals research is done by the catalyst producers and the chemical
production unit. companies, but this does not exceed 10% of the utilization
of kinetic data.
mechanistic research
6%
catalyst development
29% process development
34%
other 1%
Table 1
Effect of temperature
increasing EA
The value of the equilibrium constant is a strong function of
temperature. For endothermic reactions, Keq and equilibrium
conversion increase with temperature, while for exothermic 1
reactions the converse is true. This strong dependence on 300 320 340 360 380 400
temperature is also prevalent in reaction rate constants, and Temperature (C)
so the next level of detail to be introduced may be the Figure 3 Reaction rate strongly depends on temperature.
temperature dependence of the rate of reaction. This is most
commonly done using an Arrhenius-type expression: The activation energy is a commonly cited parameter,
k = A0 exp (-Ea / RT) and its value of course tells the reaction engineer how depen-
Here Ea is known as the “Activation Energy”. Reaction dent the reaction rate is on temperature. Values of 50–100
rate constants and equilibrium constants commonly show kJ/mol are typical for many catalyzed reactions. Combus-
agreement with this relationship. This relationship is shown tion and many other nonequilibrium limited reactions may
in Figure 3 with curves plotted for different activation ener- have much higher values; 150 kJ/mol for example. A rule of
gies (all based around a similar rate constant at 573 K). It thumb often quoted is that the rate of a reaction will double
can be seen that the value of Ea has a very strong influence for every 10 K rise in the reaction temperature. This corre-
on the rate dependency on temperature. This is important in sponds to an activation energy in the range 60 – 90 kJ/mol
the design of chemical reactors. at typical reaction temperatures. Thus, the reaction engineer
intermezzo 2 Through overparameterization, the ability of the model to extrapolate beyond the e
A kinetic model was derived for an effluent treatment process, reactors wanted to increase throughput, and proposed increasing
the catalytic decomposition of the pollutant. This was based the operating temperature to achieve this. The result obtained with
on experimental data, where the reaction was observed to be the above model is shown in Figure 1. It was surprising that at
irreversible and first-order in the reactant. The data were only higher temperatures the conversion was essentially independent of
measured over a narrow temperature range; that believed to be temperature, and eventually experimental data showed that this was
the probable operating domain for the industrial scale reactor. The not true. The problem lay in the additional temperature term in the
expression for the first-order rate constant that was used to fit the kinetic expression.
extensive data set was: In the first instance, this additional temperature term was simply
removed and a simple Arrhenius-type relationship was fitted
2 0.5
(1/T - C2) through the data. This modified expression was far more able to
Ea
ln(k) = A - - C1
T C3 (1) predict performance outside the experimental temperature range.
A comparison of the predicted design catalyst volumes to achieve
Here, it can be seen that the Arrhenius term [ A - Ea / T ] has been a given conversion is shown in Figure 2. The revised model more
supplemented by a second temperature term, intended to improve accurately predicts the expected trend, which was also observed
the statistical fit, for a total of four fitting parameters for (essentially) experimentally.
one variable. This worked well until a plant operating one of these
34
Eurokin: Chemical reaction kinetics in practice
can immediately start judging the susceptibility of a reac- Langmuir–Hinshelwood–Hougen–Watson kinetics
tion to runaway, selectivity loss, or effective extinction if In order to obtain a more meaningful kinetic expression, it is
the temperature goes outside the ideal operating window. A necessary to start introducing physical and chemical processes
side reaction with, for example an activation energy of 150 occurring at the catalyst surface into the mathematical
kJ/mol tells the design chemical engineer that if the temper- representation. One of the simplest methods and most popular
ature is allowed to rise, the selectivity will fall rapidly. Fur- approaches to this is via the Langmuir–Hinshelwood model,
thermore, unless that side reaction is constrained, then this and the associated Langmuir–Hinshelwood–Hougen–
represents a runaway potential, and that must be considered Watson (LHHW) type kinetic expression.
in the reactor and control system design. A Langmuir–Hinshelwood–Hougen–Watson type ex-
Given the physical interpretations that can be attached pression is derived using the assumptions that the adsorption
to the activation energy, it can easily be seen why this of all components can be described by the Langmuir–
approach is popular. It is still, however, constrained by Hinshelwood model and that one surface reaction is rate-
the flaws of the empirical power law approach. Because determining. The shape of the rate expression depends on
of the lack of physicochemical relevance, the accuracy of the choice of the rate-determining step. A study of the
the kinetic expression and the application of the model is theoretical background can help the researcher to find
restricted to the experimental conditions under which it was the most probable rate-determining step and to obtain
determined. proper estimates of the kinetic parameters which can be
For example, it may be tempting to improve a temperature used as initial estimates for the parameter fitting. These
fit by increasing the number of temperature terms in the initial estimates should also be used to check afterwards
expression. This is not advisable, (see Intermezzo 2). By if the parameters found by the fitting routine are in
statistically improving the fit with a term that has no physical physicochemically acceptable ranges.
meaning, the application of the model is tightly restricted This model thus makes assumptions about adsorption
to the experimental range, which in this case prevented use and desorption on the catalyst surface. At its simplest, the
of the original model to evaluate a reactor operating at an Langmuir–Hinshelwood model assumes that all reactants
increased temperature. This emphasizes the importance of adsorb onto catalyst surfaces and that reaction occurs as a
not including too many parameters in a model, particularly surface process. This yields a kinetic expression of the form
with those parameters that do not have any physical
(kinetic factor)(driving force)
significance. It is always worth remembering that with rate ∝
(adsorption term) n
enough fitting parameters, a model can be forced to fit any
data set; but just because there is a good statistical fit does
necessarily not mean that it is a good model.
Specifically, by using a temperature term in addition to the Arrhenius Eventually, a new model was derived, based on further
relationship, the fit within the experimental domain was improved. experimentation, using a Langmuir-Hinshelwood approach to
However, the model was entirely useless when asked to predict account for the inhibiting effect of the competitive adsorption
performance outside the data temperature range. The model was of a second (nonreacting) component present in the stream,
improved in the first instance simply by stripping out the redundant and provided with only the Arrhenius-type term to describe the
statistical term. temperature dependence.
log (exit concentration)
old model
new model
temperature temperature
Figure 1 Predicted exit concentration using Rate expression (1) Figure 2 Predicted catalyst volume to achieve a given conversion
35
Eurokin: Chemical reaction kinetics in practice
The numerator is a basic reaction rate equation, while the to describe mixtures based on single component parameters
denominator accounts for the effects of the sorptive steps. and the robustness of the derived mathematical expression.
For example, for a reaction A + B → C (not equilibrium These comments may appear to suggest that the model
limited), the rate of formation of C is given by the LHHW- works primarily because of its mathematical form. This is
type expression: not true. The underlying concept of competitive adsorption
KrK A,AdspAKB,AdspB
r= equilibria on a finite number of active sites impinging on
1 + K A,adspA + KB,AdspB + KC,AdspC
the reaction kinetics is very important. Many systems exist
where kr is the rate constant for the surface reaction and where the kinetics are in fact strongly affected by adsorption
K A,ads , K B,ads and KC,ads are the adsorption coefficients for the phenomena. The most obvious effect is where a reactant is
respective species. strongly adsorbed, to the extent that it is always available in
Strictly, the Langmuir–Hinshelwood model assumes a excess on the catalyst surface. The reaction rate thus becomes
homogeneous catalyst surface. Nonhomogeneity and poten- independent of its gas phase concentration, or zero order. An
tial adsorption onto different active sites are effectively example of this is shown in (Intermezzo 3), where strongly
accounted for by differences in the values of K A,ads and K B,ads adsorbing systems showing zero (high concentration, low
or in the form of the adsorption term. This is in fact one of conversion) or first order (low concentration, high conversion)
the strengths of the LHHW mathematical expression. In the dependencies are discussed. An important point is how
data fitting, at its simplest, the plot is effectively of : this kinetic behavior influences the selection of the reactor
a xp
y versus type that would be ideal for carrying out the reaction at a
( 1 + bx) q
commercial scale.
where the simple power law plot is improved by the
denominator that allows a degree of independent curvature.
The LHHW-type expressions have been found to fit a
wide range of reactions. While the Langmuir–Hinshelwood
kinetic model is a good one, its real strength lies in its ability
Benzaldehyde was selectively hydrogenated to benzyl alcohol linear decrease in a large part of the experiment shows that the
in the liquid phase using molecular hydrogen over a catalyst apparent reaction order for benzaldehyde is zero.
consisting of 2 wt-% Ni on a cordierite monolith coated with 10
wt-% Al2O3. Kinetic modeling
A simple Langmuir–Hinshelwood model is able to describe these
typical experimental results. Under the assumptions that:
• benzaldehyde and hydrogen adsorb on different sites;
• the surface reaction is rate determining;
• nearly all active sites are occupied.
benzaldehyde benzyl alcohol toluene
The following simplified expression is obtained for the reaction rate
of benzaldehyde (r1 ) and the formation rate of toluene (r2 ):
Figure 1 shows a typical result for the concentration as a function
Cbald Cbalc
of the residence time in a batch recycle reactor [i] . In the first part r1 = α k 1 r2 = α k 2
Cbald + K’Cbalc Cbald + K’Cbalc
the selectivity towards benzyl alcohol is very high. When most
benzaldehyde has been converted, the rate of hydrogenolysis of where k1 and k2 incorporate the catalyst concentration and the
benzyl alcohol to toluene and water becomes substantial. The hydrogen pressure dependency term, K’ represents the ratio of
the adsorption constants of benzyl alcohol and benzaldehyde, and
Kinetic parameters estimated a accounts for catalyst deactivation. The adsorption of toluene is
negligible.
k1 [ mol / mmonolith s ]
3
0.05 The fitted parameter values, shown in Table 1, indicate that the
k 2 [ mol / mmonolith3 s] 0.02 adsorption of benzaldehyde is stronger than that of benzyl alcohol.
K’ [ - ] 0.18 This explains the apparent reaction order of zero for benzaldehyde
at high concentrations. At high conversions the term K’Cbalc in the
Table 1 Kinetic parameters estimated denominator becomes larger than the term Cbald and causes the
36
Eurokin: Chemical reaction kinetics in practice
The role of mass transfer 1. Turbulent mass transfer from the bulk fluid to near the
catalyst surface (1–100 mm)
Intrinsic, apparent, and extrinsic kinetics 2. Laminar mass transfer in the fluid boundary layer (or mass
As noted in the introductory section, an important part transfer film) about the catalyst particle (0.01–1 mm)
of the catalytic reaction process is the mass transfer of the 3. Diffusion within the porous structure of the catalyst
reactant to the catalyst sites. This involves not only the (0.2–3 mm)
transfer within the bulk fluid phase, but also the transport Aspects 1 and 2 above are conveniently lumped using the
within the porous structure of the catalyst pellet or particle. well known Whitman film theory, as seen in Figure 4, which
The actual transport in the fluid phase can be slow, and thus assumes total mixing (zero concentration gradients) in the
the observed reaction rate is in fact affected by — and may bulk fluid and a laminar film, whose resistance to mass
indeed be dominated by — the mass transfer process. Typical transfer is characterized by a mass transfer coefficient (which
examples here are catalytic reactions occurring in the liquid is actually a conductance). This rate of mass transfer is largely
phase and catalyzed oxidation processes. dependent on the fluid properties (density, viscosity), the
It may not be simple, experimentally, to decouple the fluid velocity relative to the solid, and the size of the channel
transport and kinetic processes. After all, diffusion and in which the fluid is flowing. There are many empirical
kinetic rate (for a first order reaction) have the exact same correlations in the literature for mass transfer coefficients [3,5] ,
dependency on concentration — first order. Diffusion and and many are derived in geometries relevant to catalytic
mass transfer, however, have a markedly lower dependency reactors.
on temperature, and therefore mass transfer-inhibited rates A further complication can arise in liquid phase reactions
are characterized by an artificially depressed value of the involving a gaseous reactant, such as hydrogenation and
activation energy (and that the Arrhenius plot may yield a oxidation using molecular hydrogen and oxygen, respectively.
curve rather than a straight line). Commercially, these reactions are typically carried out in
The mass transfer in a reactor occurs on several different sparged stirred tanks or trickle beds. In this case, there is
length scales: the added step of the gaseous reactant transferring into the
apparent reaction order for benzaldehyde to increase to one. This of the conversion. In view of the transformation into 1st order and
was confirmed by experiments with lower intial concentration. It is the undesired consecutive reaction of benzyl alcohol to toluene,
clear that for estimation of the parameters, the main part of the however, a CSTR is not a suitable reactor and a plug-flow reactor
measurement should be carried out at low concentration. is to be preferred in the final conversion stage as a “finishing reac-
What are the consequences of the transformation of 0th into 1st order tor.”
kinetics? For zero-order kinetics the reactor type is not critical and a
continuously stirred tank reactor (CSTR) is suitable for a large part
700
600
benzyl alcohol
500 benzaldehyde
400
concentration / mol/m3
300
200
toluene
100
0
0 5000 10000 15000 20000 25000
time / s
Figure 1 Concentrations as a function of time during benzaldehyde hydrogenation at 10 wt-% benzaldehyde at 410 K and 1.5 MPa [i]
37
Eurokin: Chemical reaction kinetics in practice
solid surface intermezzo 4 When simplifying a model by l
or interface
concentration profiles
In hydrodesulphurization (HDS) of vacuum gas oil it is well
- Whitman
- actual In gas / liquid documented that real feedstocks (e.g., gasoil) follow an apparent
systems a second-order behavior in the amount of sulphur containing
film exists on
both sides of components (see Figures 1 and 2). How can this be rationalized?
the interface It is quite strange to find a second-order behavior while there is
not any suggestion of a bimolecular reaction step between two
sulphur-containing molecules. Moreover, the sulphur product is
H2S only.
fluid flow The explanation lies in the complex composition of the real
velocity profile feedstock, covering thioethers, thiophene, benzothiophene, di-
concentration
in solid phase benzothiophene, and substituted dibenzothiophenes (see Figures
3 and 4). They all have different reactivities over a catalyst in HDS,
Whitman resulting in the composite contribution of all these molecules in the
film thickness
overall kinetic behaviour.
100 1.8
1.6
1 / S - 1 / S0 (1/wt.%)
80 1.4
1.2
effectiveness (%)
60
1.0
0.8
40
0.6
0.4
20 Diffusivity = 1E-5 m2/sec
Reaction rate constant = 5 sec-1 0.2
0 0.0
0.1 1 10 0.0 0.1 0.2 0.3 0.4 0.5 0.6
Figure 5 Pellet effectiveness is a function of pellet diameter. Figure 2 Fitting results for reaction order = 2
38
Eurokin: Chemical reaction kinetics in practice
y lumping, be careful not to go too far: 2nd order effects in HDS
This will eventually lead to required reactor volumes that are too
large, while a proper first-order description for the most refractory
components would yield the proper answer. benzothiophene
In this case, three lumps are sufficient to descibe the kinetics of S
substituted dibenzothiophene
S
R R
2.0
0 5 10 15 20 25 30
1.5
Simulated distillation b.p.
C2
0.5 C3
Table 1
39
Eurokin: Chemical reaction kinetics in practice
intermezzo 5 When using reaction networks, don’t ignore the possibility that intermediates react
As part of the hydrodenitrogenation (HDN) network of quinoline, function of the space time in the reactor (Figure 2). This is explained
the conversion of of orthopropylaniline (OPA) into propyl benzene by the fact that during the reaction there will be a competition
(PB), propylcyclohexene (PCHE), and propylcyclohexane (PCH), between desorption and consecutive reaction of the surface species.
has been studied. Figure 1 shows the kinetic scheme. That part of the adsorbed OPA will react in consecutive steps towards
The reactions starting from OPA show first-order dependencies. the final product accounts for this ‘direct’ reaction step. Intermediate
The reaction also proceeds via the propylcyclohexylamine (PCHA) species don’t necessarily have to desorb first before reacting further
intermediate which is observed only in traces. in a consecutive step. This is an important aspect often overlooked
Included in this scheme is the direct conversion of OPA to PCH in consecutive reaction schemes, as in selective hydrogenations
to obtain a good description of the product concentrations as a and oxidations, and depends on the relative magnitude of the
5
k1
4
NH2
1
PCHE PB
k5
0
0 0.1 0.2 0.3 0.4
space time / s
PCHE PCH
Figure 1 Reaction scheme of the HDN of orthopropylaniline (OPA) Figure 2 Kinetics of the HDN of orthopropyl-aniline (OPA) over NiMo at 370
°C (one-site model) [v]
catalyst pellet size as will be used in the operating plant. Modeling more complex systems
In many cases, this leads to a kinetic model that inherently Many real systems are complex, involving multiple
includes intraparticle mass transport rate effects. components of feasible reactions. While it is possible to
Clearly, it is essential to distinguish between models that treat such systems exhaustively, it is rarely practical to do
include only chemical effects, and those that include varying so. Techniques have therefore been developed to simplify
degrees of mass transfer. Regarding mass transfer, we can systems on a rational basis so that the reaction kinetics can
define three levels of a model: be characterized without excessive experimentation and by
a. Intrinsic — where all the effects of mass transport have using a mathematical model of appropriate complexity. Two
been stripped out and the model represents only the sur- techniques commonly used are lumped models and reaction
face processes. networks.
b. Apparent — where any transport limitations internal to
the catalyst structure are included in the model. Measur- Lumped models
ing kinetics on a full-sized pellet is an example of this. As the name suggests, the essence of this is simplification by
While maybe not strictly correct from a scientific point collecting related variables. This has been referred to also as
of view, it is, nonetheless, pragmatic. ”lumped parameter model.” This, however, is a misnomer as
c. Extrinsic — where no attempt has been made to decou- it is the chemical species rather than the parameters that are
ple the gross mass transfer from the real, or intrinsic grouped. This is typically applied to groups of chemicals of
kinetics. The model may therefore include effects related similar properties. This is a powerful method, but should be
to gross mixing times and diffusion through the laminar done, however, with extreme care and with due attention to
film adjacent to the catalyst surface. whether the simplifications are in fact valid. As an example,
One final point here is that in developing an intrinsic Intermezzo 4 shows the explanation of the often-observed
model, it behoves the experimenter to verify the absence of apparent second order behavior, but which was found unable
transport effect. There is much guidance in the literature on to describe deep HDS accurately. The cause is oversimpli-
how to do this [5]. It is clear, however, that this is not always fication. Reducing the model to one “lump” is excessive,
done. whereas a three “lump” model can describe the deep HDS
40
Eurokin: Chemical reaction kinetics in practice
further without desorption and subsequent re-adsorption: Hydrodenitrogenation of quinoline
corresponding rate constants involved. Of course if adsorption- yielding a first-order dependency. Similar observations have been
desorption equilibrium is assumed, this phenomenon will not occur. made for the more complex reaction scheme in the selective
This type of model deviates, therefore, from the classical LHHW hydrogenation of cinnamaldehyde [vi] .
model with one rate determining step.
The PCH formation can be described by first-order irreversible
reactions from OPA and from PCHE. Although OPA will strongly
adsorb at the catalyst and, hence, a zero-order is anticipated, the
equally strong ammonia product adsorption results in a constant
denominator of the rate expression independant of conversion,
Figure 3 Proposed mechanism for the HDN of orthopropyl-aniline (OPA) over NiMo (one-site model) [v]
results accurately. This example illustrates also that one in a single rate equation. This clearly has the potential
should avoid deriving the kinetic mechanism from visual to lead to very complex models with large numbers of
inspection of the experimental data only. The use of a lim- fitting parameters. If this technique is used properly, the
ited range of experimental conditions may result in an over- mechanistic understanding can in fact lead to simple models
all picture described by simple kinetic equations that may and equations through the rational elimination of some of
dramatically fail when extrapolated. the steps in order to focus on the rate-limiting steps and key
competitive processes in the case of parallel reactions.
Reaction networks The description of the reaction kinetics of complex
A reaction network is essentially a mapping exercise of the reaction networks requires a modeling approach more
feasible reactions in a system where multiple reactions are sophisticated than simply adjusting the kinetic parameters for
possible both in series and in parallel. A typical example each reaction independently. A well-established approach for
is shown in Intermezzo 5. This case study highlights a developing and using a fundamental model for hydrocracking
potential problem with this approach — basic assumptions of paraffins is shown in Intermezzo 6. This also proves
of reaction paths. It is all too easy to assume that all reactions that kinetic modeling based on fundamentals does not
occur as discrete adsorption–reaction–desorption cycles, and necessarily require fitting of a large number of kinetic
neglect the fact that an intermediate does not necessarily parameters, but that, on the contrary, proper fundamental
have to desorb before it reacts further. This is in fact quite models may reduce the total number of fit parameters
common. significantly without losing the reliability of the model
if extrapolated. Another method for the mathematical
Theoretically-based kinetic models treatment of the kinetics in reaction networks can be found
It is possible to build kinetic models from theoretical in Temkin [6].
and mechanistic considerations of the reaction. A common
approach is the so-called elementary step approach where What types of kinetic models does industry use?
the reaction mechanism is described by a set of single events, In their report on the industrial questionnaire, Bos et al. [1]
each of which can be ascribed a rate equation, or a term classify models according to the complexity and the extent
41
Eurokin: Chemical reaction kinetics in practice
intermezzo 6 Kinetic modeling based on fundamentals does not necessarily require a large
42
Eurokin: Chemical reaction kinetics in practice
of number of experiments) is paramount. Interestingly, Selection of experimental reactor
engineering companies are most likely to use intrinsic kinetics Any kinetic investigation should start with a search of the
while catalyst companies favor them least. Significantly, there existing knowledge concerning the reaction system. Armed
is no evidence for significant use of mechanistic or ab initio with the information available from the literature and the
models. start of a conceptual model of the kinetics, it is possible to
start considering the experimental approach: the equipment
Acquisition of kinetic data to use and the experimental conditions and program.
The amount of effort that should be put into the theoretical The initial step is usually to consider the type of reactor
aspect of a kinetic investigation depends on the complexity of to be used. In many studies it may be expedient to use more
the reaction scheme, the (non-)linearity of the dependencies than one type. Tables 3 & 4 give overviews of some possible
of the variables, and the reliability of the required kinetic laboratory reactors for kinetic date measurement for gas–
model. This is of course the technical driver. Also to consider solid and gas–liquid–solid systems, respectively. Also given
is the ultimate estimated product value and the probable cost are some of the important characteristics of those reactors.
of non-conformance of the kinetics (financial, safety, health,
and environment). As noted above, only occasionally does Gas–solid reactions
industry develop complex kinetic models. No single reactor is right for all systems and therefore a
plurality of types exists, as demonstrated by Table 3 (which
43
Eurokin: Chemical reaction kinetics in practice
Table 3
35
Hence, 24 composite activation energies, Ecomp, have to be Total conversion (%)
30
estimated, i.e., obtained by regression of kinetic data. Martens et
25
al. [ix,x] obtained such a set of parameters by regression of data 20
obtained on Pt/US-Y zeolites and feeding pure components such 15
as n-alkanes in the range C8 to C12, and cycloalkanes such as 10
methylcyclohexane, ethylcyclohexane, and n-butylcyclohexane to 5
a continuous stirred tank reactor (CSTR) at pressures from 0.5 0
0 200 400 600 800 1000
to 5 MPa, molar hydrogen to hydrocarbon ratios from 30 to 300 W/F0 / kg s mol-1
and temperatures from 493 to 533 K. At these conditions the Figure 3a Conversion vs. space time (493 K, 20 bar, inlet H2 to n-dodecane
hydrocarbons are in a gaseous state. In total more than 500 data molar ratio = 300).
were regressed. ‘Figure 3a shows a typical conversion versus
45
cracking conversion (%)
30 isomerization
view of the amount of experimental data, the number of adjustable 25
parameters is rather limited. This, among other things, is due to 20
15
the assumed independence of the latter on the hydrocarbon chain 10
length. The latter is totally accounted for via the physisorption 5 cracking
0
parameters, Csat and KL. 0 20 40 60 80
The adequate mathematical description of conversions and total conversion (%)
selectivities on a given catalyst as discussed till now is certainly Figure 3b Isomerization and cracking conversion vs. total conversion (for all
an important goal of kinetic modeling. The capability of taking into experimental conditions (symbols = experimental, curves = model predictions).
account the kinetically relevant properties of the catalyst is an
1.8 0.04
even more important feature of the hydrocracking model presented
mass flux / kg s-1m2
44
Eurokin: Chemical reaction kinetics in practice
Overview of characteristics of several types of gas–liquid–solid reactors
which can be used to select the reactor to carry out the kinetic experiments
G–L–S reactor Investigation of Investigation of Deactivating Typical residence Typical cata- Fast Costs
fast reactions sequential reactions catalysts time liquid lyst size [mm] experimentation ( + = low, - = high)
trickle bed +/- -- - 10 s 0.5–2 - +
upflow packed bed +/- - - 1 min 0.5–2 - +
spinning basket +/- +/- - 1–10 min >2 - -
internal recirculation reactor + + +/- 1–10 min > 0.005 - -
slurry reactor, (semi-)batch + + - 1–10 hr 0.01–0.2 - -
slurry reactor, continuous + + +/- 1–10 min 0.01–0.2 - -
bubble column - - - > 1 min < 0.1 - -
gas lift reactor - - +/- > 1 min < 0.1 - +
wetted wall + - - 1s not applic. + -
pulse trickle bed +/- -- + 10 s 1–5 +/- +/-
pulse slurry reactor + + +/- 1 min 0.01–0.2 + -
Table 4
35 45
40
liquid concentration (mol/m3)
30
moN18 35
25
30
20 25
20
15
moN30 moN29 moN28 moN27 moN26
15
10
moN24 moN22 moN20 10
5 moN32 5
0 0
0 1 2 3 4 5 6 7 8
axial position (m)
Figure 5 Breakdown of the monocyclic naphthene fraction of the residue as a function of the axial reactor coordinate [xiii] .
45
Eurokin: Chemical reaction kinetics in practice
is a summarized version). Easily the most common form Thermo-gravimetric analysis (TGA) is now a well-established
of reactor for measuring kinetics over a stationary catalyst technique, but consider also that the tapered element
is the fixed bed microreactor. These can be operated in oscillating microbalance (TEOM) which has much better
differential form, viz. low (<5 %) conversion or in integral gas–solid mass transfer characteristics than the TGA
mode at higher conversions. The fixed bed microreactors are due to the forced flow through a small packed bed [7].
essentially small tubular reactors, say 3–6 mm (1/8-1/4 inch) The TEOM has been successfully used to measure coke
in diameter, operated with different catalyst volumes and deposition kinetics [8,9] , and changing oxidation states of
space velocities to obtain either the very low or relatively high oxide catalysts [10]. If an important part of the kinetic
conversions required. Microreactors are now well established, information can be derived from calorimetry, differential
and the best are fully automated with more than one reactor scanning calorimetry (DSC) could be of interest. In fine
tube operating in parallel, see Figure 6. chemicals, calorimeter reactors are becoming increasingly
The third classic configuration is the well-mixed, or popular partly because they provide the key information for
gradientless reactor, typified by the Berty and Carberry type safety in addition to the rate data.
reactors. Because the reactor is well-mixed, the reactor is
effectively at the exit concentration. In the case of a Berty
reactor (see Figure 7) a turbine-type impeller drives the
gas through the catalyst. An alternate design, the Carberry
reactor, has the catalyst in a cross rotating basket that itself
acts as the impeller.
These three configurations, or operating approaches, are
compared in Figure 8 in terms of the relationship between
the rate and the conversion. The fundamental difference
between the differential reactor and the gradientless reactor
lies in the fact that in the differential reactor, with low
conversions, the reactor is predominantly at the feed
composition, whereas for the recycle reactor, assuming perfect
mixing, the concentration in the reactor approximates to the
exit concentration. Therefore, the reactors fundamentally
measure the kinetics under different process conditions
regarding composition and conversion.
The fixed bed microreactors and the gradientless version
are the workhorses of gas phase heterogeneous catalytic
kinetics. There is, however, an increasing number of
alternatives, some of which are particularly suited to
specific problems. If a catalyst mass change due to the
reaction yields important kinetic information, one could Figure 7 Diagram of a Berty-type internal recycle reactor (Reproduced
select a reactor capable of on-line mass measurement. courtesy of Autoclave Engineers).
46
Eurokin: Chemical reaction kinetics in practice
differential integral recycle (gradientless)
F, C0 F, C0 F, C0
∆C = C0 - C1
C1 C1 C1
Figure 8 Comparison of common laboratory flow microreactors used for kinetic measurements.
For cases where the choice is not so clear, Table 3 can be Other aspects may also influence the choice, such as: the
used as a guideline for the choice of the reactor. From the approach to ideal plug flow or mixing, the risk of flow
table it follows that important questions to be answered are: maldistribution, the ease of measurement of the catalyst
i. Are the reactions (relatively) fast? temperature, and the ease of withdrawing samples. The
ii. Is kinetic data needed at high conversions (can be available catalyst size, the allowable reactor costs, and the
obtained relatively easy in a recycle reactor)? experimental efficiency (amount of kinetic data per unit of
iii. Are the reactions strongly exo- or endothermic? and time of experimentation) will determine the final choice.
iv. Does the catalyst deactivate significantly? Reactors operated at steady-state are experimentally the
most convenient, but the dynamically operated systems are
now receiving increasing attention. These include the pulsed
fixed bed, temporal analysis of products (TAP), and temper-
ature-programmed reactors mentioned in Table 3. However,
while they do allow fast acquisition of kinetic data, it is not
always clear how to translate those data into a mathematical
model. They often also require a more skilled or experienced
operator, or a significantly longer learning period. In gen-
eral, these reactors are mainly of interest for extensive kinetic
investigations, including elucidation of mechanistic aspects.
The final choice of the reactor is usually determined by the
following aspects:
• Absolute reaction rate,
• Catalyst shape and size,
• The reactors already available in the laboratory, or the
relative costs of the alternative new installations,
• Likelihood of significant transport limitations (mass and
heat transfer),
• Nonidealities such as flow distribution and hydro-
dynamics.
If possible, any complications arising from nonkinetic
parameters impinging on the observation of intrinsic kinetics
should be circumvented by choosing proper test conditions.
Figure 9 Diagram of a Robinson–Mahoney reactor (Reproduced courtesy of
Autoclave Engineers).
47
Eurokin: Chemical reaction kinetics in practice
Figure 10 Alternate reactors for multiphase kinetics measurements (a) turbine reactor; (b) screw impeller stirred reactor.
intermezzo 7 Start your kinetics studies early in the development program for maximum advantage: T
Since market prices for butadiene are low, use of butadiene One of the objectives of this research project was to speed
as feedstock for the production of high-grade chemicals is very up the course of development of the new product as much as
interesting. The telomerization reaction of butadiene with o-phthalic possible. Therefore, kinetic modeling was started concurrently with
acid yields a mixture of linear and branched ester isomers, as the experimental optimization of the reaction system. The results of
shown in Figure 1. After hydrogenation of double bonds in the three experiments, in which the butadiene:o-phthalic acid ratio was
alkene groups, the product has potential use as plasticizer. varied and other parameters kept constant, were utilized to evaluate
The reactions are homogeneously catalyzed by a palladium–ligand 10 proposed kinetic models. Criteria for the selection of the most
complex in a polar organic solvent. The formation of the product appropriate model were: best fit for the conversion of o-phthalic
proceeds through monoester species. This has been confirmed acid, and selectivities of the products using a minimum number of
by a combination of experimentation and kinetic modeling. A parameters (minimize the product of the weighted sum of squares of
simplified reaction scheme is shown in Figure 2. residuals and the number of parameters).
O
R3 O
O
O
O
R1 O
OH
O
O
R4
O
2 O
R5
O
O
R2 OH
R7 O O
R6 O
O
O
Figure 2 Simplified reaction scheme. A
concerning the adsorption mode in a selective hydrogenation in order to give more reliable fitting. Intermezzo 9 shows
process is shown in Intermezzo 8. how LHHW kinetic expressions may be reparameterized
The importance of using proper statistical tools in by mathematically removing all kinetic parameters from
the kinetic investigation should never be underestimated, the numerator. This reparametrization suppresses the
either for reasons of time effectiveness or confidence in the interdependency between the parameters, and thus enhances
resulting model. While at the basic level this can simply the fitting process.
be the experimental design followed by use of a suitable
optimization package for parameter estimation, it may also Kinetic modeling — good practice
include mathematical transformation of the model equation In order to improve the efficiency and accuracy of kinetic
modeling, a series of recommendations can be given, of
50 which some were illustrated or mentioned previously:
Eurokin: Chemical reaction kinetics in practice
: The telomerization of butadiene with o-phthalic acid
The procedure resulted in a model that consists of very simple rate The effect of catalyst concentration is included in the rate constants
expressions. When the reactants are denoted by B (butadiene), PA for a certain range of concentrations. The role of the catalyst in
(o-phthalic acid), Mlinear (linear monoester intermediate) and Mbranched determining selectivities and inhibition effects by byproducts such
(branched monoester intermediate), the rate equations are given as octatriene was not considered in the model. Statistical analysis
by: of the model showed that the accuracy of the parameters would
r1 = k1[B] [PA] 2
have to be improved in order to increase the reliability of a plant
r 2 = k 2 [B] 2 [PA] scale reactor design.
r3 = k 3 [B] 2 [Mlinear] The simple model obtained from experiments that were conducted
r4 = k4 [B] 2 [Mlinear] for purposes other than kinetic modeling is suitable for two
r5 = k5 [B] [Mbranched] 2
reasons:
r 6 = k 6 [B] 2 [Mbranched] • Integration in a reactor model for flow sheet calculations in
r7 = k 7[B] 2 order to make primary economic evaluations.
An example of the comparison between experiment and model • Starting point for the development of a more sophisticated
calculations after optimization of the kinetic parameters is given in kinetic model needed for a final reactor design.
Figure 3. In this figure, o-phthalic acid, one of the intermediates, The continuation of the development of the kinetic model included
and the linear product are shown in dimensionless concentrations experiments at varying temperatures and specifically identification
as a function of time (all concentrations have been normalized to the of product inhibition (adding octatriene or one of the ester products
initial o-phthalic acid concentration). to the starting mixture).
1.2
1.0
0.8 COOH O
concentration (dimensionless)
COOH O
O
0.6
O
0.4
O
O
0.2 OH
0.0
0 25 50 75 100 125
time in minutes
Figure 3 Experiment (symbols) and model (lines) for three selected components.
Acknowledgment The authors are grateful to Johan Hoorn (DSM Research, P.O. Box 18, 6160 MD Geleen, The Netherlands) for supplying this case study.
• Strive for intrinsic kinetics rather than apparent kinetics • Determine in advance what kinetic information is really
where the transport effects and intrinsic kinetics are needed, taking into account the resources available.
lumped. This strongly improves the understanding of • Always search for information on comparable chemical
the physicochemical background of the system, and may systems. Besides literature, one should not forget to
give insight into unusual or unexpected effects, and also check if there is information available in the laboratory
improves the reliability and accuracy of the model when from earlier research.
extrapolated. • Use more theoretically-based models if reliability of the
• The experimental reactor need not necessarily be a small- kinetics is required for extrapolation.
scale copy of the industrial reactor. The use of trickle • Avoid estimating a large number of different kinetic
beds and fluid beds should preferably be avoided. parameters from a small experimental data set. An
51
Eurokin: Chemical reaction kinetics in practice
intermezzo 8 Kinetic modeling may contribute to new insights in reaction mechanisms and reaction s
The reaction network shown in Figure 1 can describe the selective In view of the same conversion rate, it is speculated that
hydrogenation of cinnamaldehyde to cinnamyl alcohol. the adsorption mode at high concentrations differs from lower
The development of the concentrations of the various components concentrations, comparable to the adsorption of surfactants in
in a batch reactor may be well described by a model with first- the form of micelles. In this sense the cinnamaldehyde adsorbs
order reaction steps, like in Intermezzo 5 for HDN, including ‘direct’ perpendicular to the Pt surface with the aromatic rings in a parallel
reactions from reactant to intermediate and end products. This is arrangement — “self assembling" which is schematically depicted
examplified by Figure 2 where the lines drawn are the kinetic model in Figure 3. Now the carbonylic functionality will be most prone
predictions for low concentrations of cinnamaldehyde in toluene [xiv] . to hydrogenation. Literature on this type of ordered adsorption is
However, at higher concentrations (~3.5 mol/l), the selectivity for the scarce, but some examples with aromatic molecules have been
desired product, cinnamyl alcohol, increases considerably, while at reported [xvi] .
the same time the absolute conversion rate of cinnamaldehyde is This stresses the importance that in some cases even the adsorption
about the same. This selectivity change can in no way be predicted mode should be incorporated in a kinetic model, otherwise reaction
by the low concentration derived kinetic model [xv] . selectivities will not be predicted.
1 5
2 4 6
cyclohexylpropanol (CHP)
appropriate use of statistical tools facilitates the rejection Finally, the researcher in kinetics has to choose a suitable
of kinetic models containing too many parameters. software package to perform the parameter estimation.
• Define several different kinetic models that may describe Because several different packages are commercially available,
the system and model selection criteria to allow making with strongly varying capacities, user interfaces, and
a choice between these models. versatility, it is difficult to choose the most suitable package.
• Design additional experiments with two goals: (i) to A future paper[18] will focus on aspects to be considered
facilitate the selection of the ‘best’ model, and (ii) to before making a choice of fitting software.
improve the accuracy of the kinetic parameters.
• Apply proportional weighting in order to achieve an Conclusions
equally good description of small experimental response Kinetics studies in industry are pragmatic. Experiments are
values as for large experimental response values. expensive, and there must be a financial justification for
• Arrhenius and LHHW expressions can beneficially kinetic studies. There also needs to be a technical justification
be reparameterized [17]. This strongly reduces the for the model, and the overriding requirement is to maintain
interdependency between activation energy and the pre- simplicity. The majority usage of kinetic models is in process,
exponential factor which enhances the fitting procedure. not catalysis research. While industry would like to obtain
See Intermezzo 9 for more details. intrinsic kinetics models based on mechanistic considerations,
52
Eurokin: Chemical reaction kinetics in practice
n sequences: Selective hydrogenation of cinnamaldehyde to cinnamyl alcohol
0.8 0.2
HCOL
0.6 0.15
CAL
C / mol l-1
0.4 0.1
HCAL
COL CHP
0.2 0.05
PP
0.0 0.0
0 200 400 600 800
Residence time / min.
C C C C C C
C C C C C C
C C C C C C
O O O O O O
Pt
it is rarely expedient so to do, due to reasons of cost and man- external factors changes with scale, particularly the effects of
hours as well as elapsed time, and economic and technical macro mixing and transport.
justification.
Before setting out on a modeling exercise, it is essential Future activities
to think carefully about the requirements. What will the In considering what the future holds for kinetics — or
model be used for? And by whom? Is a full kinetic model more precisely what are the main agenda items for kinetics
what is actually needed? Will there be a need for extrap- research — it is worth returning again to the industrial
olation regarding operating domain as well as scale? In survey. This also inquired as to opinions on the aspects of
assembling the mathematical expression, every effort should kinetics that most urgently require improvements. Three
be made to obtain physicochemical basis. Beware of over- areas were commonly cited:
parameterization, and make maximum use of appropriate i. Improvements in the acquisition of kinetic data, since
statistical tools. In doing all this, it is worth bearing in this is considered too costly and time-consuming.
mind that process models do not need detailed kinetics, but ii. There is considerable difficulty in the determination and
rather a reliable rate model. Even with this, the influence of subsequent application of kinetics for the case of unstable
or variable catalyst performance (e.g., deactivation).
53
Eurokin: Chemical reaction kinetics in practice
intermezzo 9 Statistical techniques help to perform experimental design and to find optimal kinetic
A B
all functions controlled via simple keypad
Figure 11 High–throughput experimentation equipment reproduced courtesy of (a) argonaut technologies (b) zeton altamira
54
Eurokin: Chemical reaction kinetics in practice
c models: A case study of the selective reduction of NO by NH3
Parameter estimation
For all selected models, the least-squares estimates of the rate
constant and the adsorption coefficients have been fitted. However,
in many cases, extremely large standard errors and mutual
correlations of the estimated parameters were experienced. (In
the Langmuir–Hinshelwood model, the correlations between k and
KNO and between KNH3 and KH2O were 0.99 and 0.99, respectively.)
O2
This indicates ill-conditioned behavior of the estimation problem,
including very sensitive and less reliable parameter results.
Using the “parameter-in- denominator” principles, these inaccurate
results have been considerably improved. After division of the
numerator and the denominator of the Langmuir–Hinshelwood
rate by the common parameter product k KNH3 KNO and rearranging
H2 O
the parameters in the denominator, nearly all high correlations
NO/NH3 and high standard errors disappeared. This reparameterization
produces a ‘close-to-linear’ model by clearing off constants in the
numerator of the rate expression.
Figure 3 Central composte design
Model selection
squared residuals (SSR) — the differences between the measured In order to select the best model, a further model discrimination was
and the computed NO and NH3 outlet values — is minimized. carried out. Figure 4 displays the reaction rates of four rival models,
several forms of Langmuir–Hinshelwood including a model with
Experimental data surface dissociation, calculated with a high H2O fraction of 20%
Figure 3 displays the levels of the inlet concentrations. The values at the reactor inlet. Hardly any statistically significant difference
have been arranged using a central composite design, consisting is experienced. Figure 5 displays the rates computed with the
of 8 corners of the cube (low/high values), 6 star points (orange) same parameters at a much lower H2O content of 1%. The
outside the cube and one or more replicates in the center. A differences between the rate values are evident, particularly at
composite design has been chosen as it is suitable for determination high NO concentrations. Adding experiments carried out at low
of the nonlinear effects arising from the rate expressions and the H2O concentration increased the discriminative power between the
solution of the differential mass balances. relevant models; in the same way, other experimental conditions
iii. There is considerable opportunity to improve the user developments in statistical, search, and optimization
friendliness of software for modeling of reactors, for the techniques.
regression of kinetic data to rate expressions, and for its • Molecular modeling can be expected to contribute more
application to experimental design. to useful mechanistic information and to estimation
The majority of the respondents stated that the problems of initial parameter values. This relates to the rapid
indicated should be solved by co-operation, and this of developments in the theoretical chemistry and compu-
course was the impetus that led to the formation of Eurokin tational tools, as well as to the development in associated
(Intermezzo 1). The above list essentially relates to simply computer hardware. The leading companies are now
improving the way we use the current tools, and their targeting increased computational power on the desktop
incremental development. The alternate question is what are to facilitate this.
the potential major step changes that are going to impinge • High throughput experimentation has largely been
on kinetics research in the future. Taking the medium and associated with combinatorial chemistry, discovery,
long-term perspectives as one, here are some thoughts as and screening. The potential impact of the gross
to what the future might bring — or what we involved in parallelization of experimental equipment on kinetic
kinetics research ought to be considering. measurements should not, however, be underestimated [19].
• Software tools (simulation, regression, experimental Parallel microreactor units are in use in industry and are
design) will be improved. This will relate not only now becoming commercially available. Figure 11 shows
to improved user-friendliness and calculation routines two examples of “off-the-shelf” parallel screening units.
(leading to reduced computational times) but also to Kinetic data may be more rapidly measured, but this
55
Eurokin: Chemical reaction kinetics in practice
400 500
model 1 model 1
model 2 model 2
model 3 400 model 3
300 model 4 model 4
300
Reaction rate
Reaction rate
200
200
100
100
0 0
0 50 100 150 200 0 50 100 150 200
p p
NO NO
Figure 4 Rate values at a H2O content of 20% Figure 5 Rate values at a H2O content of 1%
then puts the emphasis on the statistical tools to set understand how data measured in a transient condition
the experimental design and process the acquired data. can be applied quantitatively.
The theory is that combinatorial (or similar) discovery Those in the Eurokin consortium, and their academic
will increase the number of new products, and so this partners, will be actively addressing these issues over the next
increase in the efficiency of kinetics research will be few years. The challenges should not be underestimated. It
required simply to keep pace. will require major effort and innovation to achieve these
• Nonstationary methods such as temperature programmed goals.
reaction and temporal analysis of products are currently
quite widely used to obtain mechanistic information, Further reading
but as yet the output is used in a primarily qualitative There exist many textbooks concerning the theoretical
fashion, and relatively little quantitative information is background of reaction kinetics.
obtained. Unsteady state techniques have the benefit that The following books are suitable for a general and
data is acquired much more rapidly. The challenge is to basic introduction of chemical kinetics, homogeneous and
heterogeneous catalysis, and the thermodynamics related
with these: Boudart [20] , Boudart and Djega Mariadassou [21] ,
56
Eurokin: Chemical reaction kinetics in practice
Guidelines for Reparameterization
• Reparameterize Arrhenius expressions according to: • Reparameterize LHHW-type expressions by removing the
kinetic parameters from the numerator according to, for exam-
ple:
-Ea -Ea
k = k o exp k = k ref exp
R·T R·T
kK ApAK BpB2
r=
Original Arrhenius expression Reparameterized Arrhenius expression 1 + K A pA + K BpB2
Acknowledgement: The authors are grateful to Sjoerd van der Wal (formerly Shell Research and Technology Centre, Amsterdam, The Netherlands) for supplying this case study.
Froment and Bischoff [13] , and Kapteijn and Moulijn [22]. These
books cover the range from the fundamentals of chemical
kinetics up to modeling of reactors. An extensive and useful
paper concerning the modeling of catalytic kinetics is given
by Froment and Hosten [23].
Sources of more thorough fundamental background of
kinetics of heterogeneously catalyzed reactions, also defined
as microkinetics, are Dumesic et al. [24], Zhdanov[25], Van
Santen [26], and Golden and Manion [27]. A frequently used
method for microkinetic modeling is the Bond-order con-
servation–Morse-potential approach (BOC–MP approach),
see Shustorovich [28, 29] and Bell [30]. Benziger[31] describes
several methods for estimating reaction energetics on metal
surfaces. Kang and Weinberg [32] give an overview of methods
for modeling of surface rate processes. Estimations of heats
of chemisorption of gases on metal surfaces can be done
using the general rules defined by Tanaka and Tamaru [33].
57
Eurokin: Chemical reaction kinetics in practice
curriculum vitae
E. Hugh Stitt was born in 1958 Prof. dr. ir. Guy B. Marin (1954)
in Stafford, England. He obtained is full professor of Chemical
his degree in chemical engineering Engineering at the University of
in 1981, and his Ph.D., for research Gent (Belgium). He received his
into the use of electric fields in liquid degree from the University of Gent
extraction in 1985, both at the Uni- in 1976, where he also obtained
versity of Bradford, UK. He spent his Ph.D. in 1980. After a post-
the next six years as a lecturer in doctoral stay in 1981 at Catalytica
chemical engineering at the same university, teaching and Associates and Stanford University
researching in separation processes. he obtained tenure at the University
Since joining ICI in 1990, the emphasis of Hugh’s work has of Gent in 1986. He took a position of full professor in 1988 at
moved to catalytic reaction engineering. Initially the focus the Eindhoven University of Technology (The Netherlands)
was ICI’s petrochemical businesses, involving innovation in where he taught about chemical reactors. In 1997, he
reactors and flow sheets for new processes and for modifica- returned to Gent as director of the Laboratorium voor
tions to existing plants as well as process and reactor model- Petrochemische Techniek. Chemical reaction engineering
ing. catalysis in general, and reaction kinetics in particular are
In 1994 Hugh joined ICI’s catalyst and technology licensing the main foci of his research program. He has co-authored
business, ICI Katalco, which merged with 4 other ICI busi- more than 70 papers in international journals.
nesses to form Synetix in 1998. He has continued to work
Laboratorium voor Petrochemische Techniek, Universiteit Gent,
in the evaluation, development, and commercialization Krijgslaan 281 S5, B-9000 Ghent, Belgium.
of novel reactors and catalytic processes, initially for envi-
ronmental applications, focusing on two- and three- phase
catalytic reactors. His present role is to lead the strategic
development of reactor applications and services technol-
ogies for Synetix. This involves significant internal and
external collaboration; exemplified by Eurokin, of which he
is currently chairman.
Synetix, P.O. Box 1, Billingham, Cleveland TS23 1LB, U.K. (hugh_stitt @ ici.com)
58
Eurokin: Chemical reaction kinetics in practice
acknowledgement
Freek Kapteijn was born in 1952 Jacob A. Moulijn was born in 1942
in Amsterdam, The Netherlands. in Harlingen, The Netherlands. He
He graduated from the University graduated in 1967 and received
of Amsterdam in 1974 with degrees his Ph.D. at the University of
in chemistry and mathematics. His Amsterdam in 1974 on the Stimulus-
Ph.D. on the metathesis of alkenes Response technique applied to packed
was received at the same university. beds. Held a tenure position since
As a postdoc he focused on coal 1974 and became professor in
science and heterogeneous catalysis. Chemical Engineering in 1984 at
In 1987, he received a tenure position the University of Amsterdam. Moved
at the University of Amsterdam and moved to Delft to Delft University of Technology in 1990 for the Industrial
University of Technology in 1993. Since 1999, he was Catalysis chair. Spent a sabbatical in 1978 in Delaware,
nominated ‘personal’ professor in Delft. He spent several USA with Bruce Gates and was visiting professor at the
periods abroad among them in the group of Villermaux, University of Gent 1992-1997. He has been CTA for the
Nancy, France (ENSIC) and of Prins, Zürich, Switzerland United Nations in China from 1995. His research interests
(ETH). He is co-author of more than 150 publications cover a wide field, from Coal Science to Heterogeneous
and a co-promoter of 14 Ph.D. students. Current interests Catalysis and Engineering, with the emphasis on the
cover the application of monolithic structures in catalytic application of catalysis in practice. The use of structured
conversions and related processes, adsorption and diffusion in catalysts for multiphase operation is a major current research
zeolites and zeolitic membranes, and transient kinetics. The topic. Specific subjects cover petrochemicals, chemicals and
related specific applications of heterogeneous catalysis cover environment. The interest in carbon is still living in the
selective hydrogenation and oxidation, N2O decomposition, research on the catalytic combustion of diesel soot and the
Fischer–Tropsch, and fine chemicals production. application of carbon as a catalyst support. He is co-author
of more than 450 publications, co-edited 7 books and was
Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
promotor of over 30 Ph.D. students.
59
Eurokin: Chemical reaction kinetics in practice
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