BLACK SEA POWER GENERATING FZCO

Approval
Project manager

Gheorghe Constantin Olteanu Gheorghe

0 November ‘18 Initially Bucătaru & Sorin Nicula Pasăre
NO. DOCUMENT
REV. DATE DESIGNED CHECKED APPROVED
DESCRIPTION
Revision Sheet
CUSTOMER:
MINISTRY OF ELECTRICITY (MOE)
REPUBLIC OF IRAQ
PROJECT :
IFB no. M21-21-2016
Rehabilitation of Unit 3
Facilities and Common System, Al Mussaib Thermal Power Plant Rehabilitation

CONTRACTOR:

BLACK SEA POWER GENERATING FZCO

DESIGNED BY DATE

Gheorghe Bucătaru November ‘18 TITLE:

CHECKED BY DATE WASTE WATER TREATMENT
Constantin Olteanu &
Sorin Nicula
November ‘18 TRAINING PROCEDURE / TRAINING
APPROVED BY DATE MANUAL
Gheorghe Pasăre October ‘18

Page 1 of 10
 BLACK SEA POWER GENERATING FZCO

Contract No. DOCUMENT NUMBER REV.NO.

IFB no. M-21-2016 350-BSP- xxx 0

TRAINING MODULES CONTENT:

Module content Adress hours Classes

 Safety
MODULE 1  Commissioning
3h theory
To all
Topics: Process
specialities
6h 3h l
 Main operations on
Safty&Commissining WWTP - overview
Hands on

 comprehension of
MODULE 2 waste water treatment 2h theory
Topics: system To all
 functional description specialities
6h 2h l
waste water treatment Hands on
 Component Systems
system description overview

- System overview 2h theory

MODULE 3 4h

Page 2 of 10
 BLACK SEA POWER GENERATING FZCO

- Normal Waste Water

Pond
- Normal Waste Water
Pumps
- Reaction Tank
- Coagulation Tank
- Clarifier
- Clarified Water Pond
2h l
- Thickener To all
Topics: - Dehydrator
Hands on
specialities Practical
Normal Waste Water - Pressure Filters on site
Treatment System - Activated Carbon Filters
- Filtered Water Storage
Tank
- Filter Back Washing Pump
- Treated Water Pond
- Effluent Pond
- Effluent pump

Module content Adress hours Classes

- System overview
- Waste Water Holding
MODULE 4 Pond 2h theory
- H2SO4 Tank and acid
Topics: injection systems
To all
Abnormal Waste
-NaOH Tank and NaOH
specialities 4h 2h l
injection systems Hands on
Water Treatment - A-Polymer Tank and Hands on
System injection systems Practical
- C- Polymer Tank and on site
injection Systems
- System overview
1h theory
MODULE 5 - Oily Waste Water Pond
- Oil Separator
Topics: - Oily Waste Water Pumps To all 1h l
- Scum Tank (W-006.4.9) specialities 2h Hands on
Oily Waste Water - about reduction of oil Practical
Treatment System contents to 10 mg/l on site
maximum
Page 3 of 10
 BLACK SEA POWER GENERATING FZCO

- Electrical supply system

overview
- Utility systems overview 6h theory
- Instrument air
- service air
- service water
- electrical power
MODULE 6 - MCC
- Local control panels
Topics: - Inverters Mainly to
- No load tests for electric electricians 10h
Utility & MCC motors
4h l
Hands on
- Load and run tests for Practical
electric motors on site
- Earthing
- On site illumination
- Maintenance and
troubleshooting on
electric systems /
circuits
Module content Adress hours Classe
s
-General Control Panel
MODULE 7 overview
-auxiliary and Main control 10h 6h theory
Topics: voltage

Page 4 of 10
 BLACK SEA POWER GENERATING FZCO

-testing operations
on

Mainly to instrumentation specialists and Control Room operators

devices manually or by
control
-mechanical and electrical
interlocks
-regular handling of the motor
control center
-electrical systems upstream
and downstream of the motor
control center
-Panel mounted
instrumentation
Instrumentation, -Field mounted 4h l
instrumentation Hands on
Control Panels, PLC Practical
-PLC I/O signals
&HMI -PLC – HMI comunication on site
-Operations conducted from
HMI
-Settings and calibration of
Instruments

Page 5 of 10
 BLACK SEA POWER GENERATING FZCO

 Introduction
MODULE 1  WWT process – general considerations
Topics:  Commissioning Process
 Safety
Safty&Commissining  Main operations on WWTP overview

1.1 Introduction
Waste Water Treatment System (WWTP) is facility to treat waste water that
occur from AL-MUSSAIB THERMAL POWER PLANT.

Years ago, when sewage and industrial wastewater was dumped into
waterways, a natural process of purification began.
Page 6 of 10
 BLACK SEA POWER GENERATING FZCO

First, the sheer volume of clean water in the stream diluted wastes. Bacteria
and other small organisms in the water consumed the sewage and other organic
matter, turning it into new bacterial cells, carbon dioxide and other products.
Today’s higher populations and greater volume of domestic and industrial
wastewater require that communities give nature a helping hand.

One of the most common forms of pollution control in the world is

wastewater treatment.
Most treatment plants were built to clean wastewater for discharge
into streams or other receiving waters

Basically Waste Water Treatment System (WWTP) from AL-MUSSAIB

THERMAL POWER PLANT is an ETP (Effluent Treatment Plant) That means
that the WWT System is a process designed for treating the industrial
waste water for its reuse or safe disposal to the environment.

 Influent: Untreated industrial waste water.

 Effluent: Treatedindustrial waste water.
 Sludge: Solid part separated from waste water by ETP.
In spite of the fact that it seems to have considered the main reasons for
waste wate treatment as:

Page 7 of 10
 BLACK SEA POWER GENERATING FZCO

 To meet the Standards for emission or discharge of environmental

pollutants from AL-MUSSAIB THERMAL POWER PLANT set by the
government and avoid hefty penalties.

 To safeguard environment against pollution and contribute in

sustainable development
Finally, one of the main reason is:

To clean industry effluent and recycle it for further use (as long as the cleaned
effluent is discharged into the river from where the raw water is taken)

1.1.1 Main steps for WWTP to be completely operable:

 Design of WWTP
There must be considered mainly the followings:
 Quality of wastewater to be treated
 Flow rate
 Types of treatment to be used

 Construction / erection of WWTP

There must be considered mainly the followings:
o Civil Scope of Work
o Mechanical Scope of Work
o Electrial Scope of Work
o I & C Scope of Work
 Commissioning of WWTP
There must be considered mainly the followings:

 Preparatory works / Plannining

 Mechanical Completion verification
 Pre-commissioning
 Commissioning
 Start Up / Initial Operation
 Performance Tests / Functional Tests
 Reliability Run Tests
 Handover of the facility to the beneficiary / Normal operation

Page 8 of 10
 BLACK SEA POWER GENERATING FZCO

1.2 WWT process – general considerations

1.2.1 FIRST STEP IN WWT Process: CLARIFYING WASTE WATER

Page 9 of 10
BLACK SEA POWER GENERATING FZCO

Activated Carbon
Filtration taking place through
Filtration is the process
the filtration bed of pressure
of removing free Chlorine
filters [known as fine
Organic Matter,
filtration] removes especially
Suspended particles from
turbidity, colloid substances,
water both course as well
undesirable colour or odour,
as colloidal, adsorbing
microbiological
undesired odor, colors
contamination, ammonia ions,
etc. Activated carbon is a
iron, manganese from water
carbonaceous adsorbent
and it reduces water acidity
with a high internal
as well.
porosity, and hence a
The actual filtration through
large internal surface
pressure filters is
area. Activated carbon is
complemented with aeration,
usually derived from
clarification, coagulation,
charcoal or coconut shell.
static mixers, disinfection.
Material of construction
The kind of the filtration
for Filter vessel is MS,
medium used is very
SS, and FRP.
important as well.

Page 10 of 10