COSTING

COMPONENT COSTING SHEET

Part No/Issue 23013030w D
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 15.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0190 RAW MATERIAL SPEC.
0.0200 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.95 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

PROCESS COST

10 CUTTING AUTO LATHE 110

20 ID &OD CHAMFER GEEDE WHALER 150
30 PLATING(PER KG) PLATING 55

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 01 a

DATE: 01.04.10

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
26.000 Width BED and E Ce 10.24% 7.578
H STEELS TUBES Place HOSUR CST 0% 0.000
net off modvat Rs. 1.505 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
st (A) 1.497
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.17

0.95 13/07/09

2.44 EXSISTING RATE= 1.98

0.06
0.15
0.09 PAYMENT TERMS 30 DAYS
0.05
0.02

2.82

0.02

2.85
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230330500
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 15.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0180 RAW MATERIAL SPEC.
0.0190 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.95 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 110

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 55

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 02 B

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
24.000 Width BED and E Ce 10.24% 7.578
H STEELS TUBES Place HOSUR CST 0% 0.000
t net off modvat Rs. 1.430 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
ost (A) 1.422
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.17

0.95
13/07/09
2.37
EXSISTING RATE= 1.86
0.06
0.14
0.09
0.05 PAYMENT TERMS 30 DAYS
0.02

2.73

0.02

2.76
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230329900
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 15.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0200 RAW MATERIAL SPEC.
0.0210 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.95 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 110

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 50

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 03 C

DATE: 01.04.10

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
28.000 Width BED and E Ce 10.24% 7.578
H STEELS TUBES Place HOSUR CST 0% 0.000
t net off modvat Rs. 1.581 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
st (A) 1.573
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.19

0.96

2.54
13/07/09
0.06
0.16 EXSISTING RATE= 2.09
0.10
0.05
0.03
PAYMENT TERMS 30 DAYS
2.93

0.03

2.95
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230357300
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 16.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0180 RAW MATERIAL SPEC.
0.0190 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.95 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 110

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 55

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 04 D

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
28.000 Width BED and E Ce 10.24% 7.578
STEELS TUBES Place HOSUR CST 0% 0.000
net off modvat Rs. 1.430 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
st (A) 1.422
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.17

0.95

2.37
13/07/09
0.06
0.14 EXSISTING RATE= 2.27
0.09
0.05
0.02
PAYMENT TERMS 30 DAYS
2.73

0.02

2.76
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230376300
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 14.200 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0150 RAW MATERIAL SPEC.
0.0160 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.94 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 100

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 65

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 05 E

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
25.000 Width BED and E Ce 10.24% 7.578
H STEELS TUBES Place HOSUR CST 0% 0.000
t net off modvat Rs. 1.204 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
ost (A) 1.196
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
45.00 0.45
35.00 0.23
9.25 0.14

0.83

2.02
13/07/09
0.05
0.12 EXSISTING RATE= 1.64
0.08
0.04
0.02
PAYMENT TERMS 30 DAYS
2.33

0.02

2.35
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230377900
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 12.100 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0130 RAW MATERIAL SPEC.
0.0140 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.93 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 100

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 72

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 06 F

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
25.000 Width BED and E Ce 10.24% 7.578
H STEELS TUBES Place HOSUR CST 0% 0.000
net off modvat Rs. 1.054 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
st (A) 1.046
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
45.00 0.45
35.00 0.23
9.25 0.13

0.81

1.86
13/07/09
0.04
0.10 EXSISTING RATE= 1.43
0.08
0.04
0.02
PAYMENT TERMS 30 DAYS
2.14

0.02

2.16
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 230378100
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 18.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0280 RAW MATERIAL SPEC.
0.0290 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.97 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING & ID BORING AUTO LATHE 70

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 32

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 07 G

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
25.000 Width BED and E Ce 10.24% 7.578
SH STEELS TUBES Place HOSUR CST 0% 0.000
st net off modvat Rs. 2.183 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
Cost (A) 2.175
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.86
35.00 0.23
9.25 0.29

1.38

3.55
13/07/09
0.09
0.22 EXSISTING RATE= 2.63
0.14
0.07
0.04
PAYMENT TERMS 30 DAYS
4.10

0.03

4.14
 COSTING Q.No

COMPONENT COSTING SHEET DATE:

Part No/Issue 230158900 E
PART DETAILS Part Description MOUNTING SLEEVE No of Cavity
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 16.000 Length 24.000
Raw Material Source Supplier name SURESH STEELS TUBE
R.M.COST

Basic Raw Material Cost Rs/Kg 75.27 Landed R.M.Cost net off modvat Rs.
Part Weight -Kg (Actual Weight) 0.0160 RAW MATERIAL SPEEN3B
R.M.Input Weight -Kg 0.0170 Scrap Recovery % 80%
Scrap Weight-Kg/Scrap Cost Rs/Kg 0.0010 Total Scrap Cost-Rs 8.00
Ratio of Part Wt.To input R.M.Wt.(%) 0.94 Net Raw Matl Cost (A)
Machine
Output
Opn No. Sequence of Operation Machine hour
/Hour
rate
10 CUTTING AUTO LATHE 110 60.00
PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150 35.00

30 PLATING(PER KG) PLATING 55 9.25

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 08 H

01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
Width BED and E Ce 10.24% 7.578
Place HOSUR CST 0% 0.000
et off modvat Rs. 1.280 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
Transport & 2% 1.273
0.008 Total 86.11

1.272
Landed cost 75.27
Cost/Part I-Inhouse S-S/C

0.55
0.23
0.17

0.95

2.22
13/07/09
0.05
0.13 EXSISTING RATE= 2.05
0.09
0.04
0.02
PAYMENT TERMS 30 DAYS
2.56

0.02

2.58
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 240341800D
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 15.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0130 RAW MATERIAL SPEC.
0.0140 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.93 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 110

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 60

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 09 I

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
20.000 Width BED and E Ce 10.24% 7.578
TEELS TUBES Place HOSUR CST 0% 0.000
et off modvat Rs. 1.054 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
(A) 1.046
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.15

0.93

1.98
13/07/09
0.04
0.10 EXSISTING RATE= 1.46
0.09
0.04
0.02
PAYMENT TERMS 30 DAYS
2.28

0.02

2.29
 COSTING Q.No

COMPONENT COSTING SHEET DATE:

Part No/Issue 240141600
PART DETAILS Part Description ATTACHMENT RING No of Cavity
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 28.500 Length 19.000
Raw Material Source Supplier name SURESH STEELS TUBE
R.M.COST

Basic Raw Material Cost Rs/Kg 75.27 Landed R.M.Cost net off modvat Rs.
Part Weight -Kg (Actual Weight) 0.0370 RAW MATERIAL SPEEN3B
R.M.Input Weight -Kg 0.0380 Scrap Recovery % 80%
Scrap Weight-Kg/Scrap Cost Rs/Kg 0.0010 Total Scrap Cost-Rs 8.00
Ratio of Part Wt.To input R.M.Wt.(%) 0.97 Net Raw Matl Cost (A)
Machine
Output
Opn No. Sequence of Operation Machine hour
/Hour
rate
PROCESS COST

10 CUTTING AUTO LATHE 90 70.00

20 ID &OD CHAMFER GEEDE WHALER 150 45.00

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 10 I

01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
Width BED and E Ce 10.24% 7.578
Place HOSUR CST 0% 0.000
et off modvat Rs. 2.860 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
Transport & 2% 1.273
0.008 Total 86.11

2.852
Landed cost 75.27
Cost/Part I-Inhouse S-S/C

0.78
0.30

1.08

3.93 13/07/09

0.11 EXSISTING RATE= 3.04

0.29
0.11
PAYMENT
0.08 TERMS 30 DAYS
0.04

4.56

0.05

4.60
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 240168700
PART DETAILS Part Description ATTACHMENT RING
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 27.500 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0460 RAW MATERIAL SPEC.
0.0470 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.98 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 100

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 110

30 OD GRINDING 0.5mm CENTERLESS GRINDI 65

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

ACCTUAL RAW MATERIAL SIZE 28.5mm

 Q.No 11 J

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
24.000 Width BED and E Ce 10.24% 7.578
STEELS TUBES Place HOSUR CST 0% 0.000
et off modvat Rs. 3.538 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
(A) 3.530
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
70.00 0.70
45.00 0.41
80.00 1.23

2.34

5.87
13/07/09
0.14
0.35 EXSISTING RATE= 4.06
0.23
0.12
PAYMENT
0.06 TERMS 30 DAYS

6.77

0.06

6.83
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 240184500
PART DETAILS Part Description MOUNTING SLEEVE
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 15.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0180 RAW MATERIAL SPEC.
0.0190 Scrap Recovery %
0.0010 Total Scrap Cost-Rs.
0.95 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 110

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150

30 PLATING(PER KG) PLATING 55

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 12 K

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
24.000 Width BED and E Ce 10.24% 7.578
STEELS TUBES Place HOSUR CST 0% 0.000
net off modvat Rs. 1.430 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.008 Total 86.11
t (A) 1.422
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
60.00 0.55
35.00 0.23
9.25 0.17

0.95

2.37
13/07/09
0.06
0.14 EXSISTING RATE= 1.86
0.09
0.05
0.02
PAYMENT TERMS 30 DAYS
2.73

0.02

2.76
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 440154400
PART DETAILS Part Description ATTACHMENT RING
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 35.000 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0800 RAW MATERIAL SPEC.
0.0820 Scrap Recovery %
0.0020 Total Scrap Cost-Rs.
0.98 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

PROCESS COST

10 CUTTING AUTO LATHE 60

20 ID &OD CHAMFER GEEDE WHALER 80

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 Q.No 13 M

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
34.000 Width BED and E Ce 10.24% 7.578
STEELS TUBES Place HOSUR CST 0% 0.000
net off modvat Rs. 6.172 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.016 Total 86.11
t (A) 6.156
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
80.00 1.33
45.00 0.56

1.90

8.05
13/07/09
0.25
0.62 EXSISTING RATE= 6012
0.19
0.16
0.08
PAYMENT TERMS 30 DAYS
9.34

0.10

9.44
 COSTING
COMPONENT COSTING SHEET
Part No/Issue 460422010
PART DETAILS Part Description ATTACHMENT RING
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 28.500 Length
Raw Material Source Supplier name SURESH STEELS TUBES
R.M.COST

Basic Raw Material Cost Rs/Kg
Part Weight -Kg (Actual Weight)
R.M.Input Weight -Kg
Scrap Weight-Kg/Scrap Cost Rs/Kg
Ratio of Part Wt.To input R.M.Wt.(%)
75.27 Landed R.M.Cost net off modvat Rs.
0.0520 RAW MATERIAL SPEC.
0.0540 Scrap Recovery %
0.0020 Total Scrap Cost-Rs.
0.96 Net Raw Matl Cost (A)

Opn No. Sequence of Operation Machine Output /Hour

10 CUTTING AUTO LATHE 100

PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 110

30 ID BORING GEEDE WHALER 35

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

RAW MATERIAL SIZE 28.5*22.2

 Q.No 14 N

DATE: 01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
30.000 Width BED and E Ce 10.24% 7.578
ELS TUBES Place HOSUR CST 0% 0.000
off modvat Rs. 4.065 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
80% Transport & 2% 1.273
8.00 0.016 Total 86.11
A) 4.049
Machine Landed cost 75.27
hour Cost/Part I-Inhouse S-S/C
rate
70.00 0.70
45.00 0.41
45.00 1.29

2.39

6.44
13/07/09
0.16
0.40 EXSISTING RATE= 4.37
0.24
0.13
0.06
PAYMENT TERMS 30 DAYS
7.44

0.06

7.51
 COSTING Q.No

COMPONENT COSTING SHEET DATE:

Part No/Issue 24037970 SD
PART DETAILS Part Description SWAGING RING No of Cavity
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 24.800 Length 30.000
Raw Material Source Supplier name SURESH STEELS TUBE
R.M.COST

Basic Raw Material Cost Rs/Kg 75.27 Landed R.M.Cost net off modvat Rs.
Part Weight -Kg (Actual Weight) 0.0380 RAW MATERIAL SPEEN3B
R.M.Input Weight -Kg 0.0360 Scrap Recovery % 80%
Scrap Weight-Kg/Scrap Cost Rs/Kg 0.0020 Total Scrap Cost-Rs 8.00
Ratio of Part Wt.To input R.M.Wt.(%) 1.06 Net Raw Matl Cost (A)
Machine
Output
Opn No. Sequence of Operation Machine hour
/Hour
rate
10 CUTTING AUTO LATHE 110 70.00
PROCESS COST

20 ID &OD CHAMFER GEEDE WHALER 150 45.00

30 SWAGING I 50 TON PRESS 100 50.00
40 SWAGING I 50 TON PRESS 100 50.00

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 15 O

01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
Width BED and E Ce 10.24% 7.578
Place HOSUR CST 0% 0.000
et off modvat Rs. 2.710 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
Transport & 2% 1.273
0.016 Total 86.11

2.694
Landed cost 75.27
Cost/Part I-Inhouse S-S/C

0.64
0.30
0.50
0.50

1.94

4.63
13/07/09
0.11
0.27 EXSISTING RATE= NIL
0.19
0.09
0.05
PAYMENT TERMS 30 DAYS
5.34

0.04

5.38
 COSTING Q.No

COMPONENT COSTING SHEET DATE:

Part No/Issue 440159400 E
PART DETAILS Part Description ATTACHMENT RING No of Cavity
No off Model
Supplier Name AUSPICE METAL FINISHERS
Location & State HOSUR
Raw Material Spec./Size - mm Dia 31.750 Length 20.100
Raw Material Source Supplier name SURESH STEELS TUBE
R.M.COST

Basic Raw Material Cost Rs/Kg 75.27 Landed R.M.Cost net off modvat Rs.
Part Weight -Kg (Actual Weight) 0.0485 RAW MATERIAL SPEEN3B
R.M.Input Weight -Kg 0.0650 Scrap Recovery % 80%
Scrap Weight-Kg/Scrap Cost Rs/Kg 0.0165 Total Scrap Cost-Rs 8.00
Ratio of Part Wt.To input R.M.Wt.(%) 0.75 Net Raw Matl Cost (A)
Machine
Output
Opn No. Sequence of Operation Machine hour
/Hour
rate
10 CUTTING AUTO LATHE 60 75.00
PROCESS COST

20 ID &OD 2.4 RADIUS GEEDE WHALER 75 45.00

30 ID &OD 2.4 RADIUS GEEDE WHALER 75 45.00

Total Conversion Cost (B)

C Manufacturing & Material Cost ( A+B)

D Rejection 4.00%
E Profit on material cost 10.00%
F OH cost 10.00%
OTHERS

G Transportation 2.00%
H Packing 1.00%

I Total ( C to K)

J ICC Rs. ( on Raw material cost) 1.60%

K Total Component Cost (P.O.Price)

 16 O

01.04.2010

No of Cavity

Raw Material costing Rs. /kg

TamilNadu Basic Price 74.000
Width BED and E Ce 10.24% 7.578
Place HOSUR CST 0% 0.000
et off modvat Rs. 4.893 VAT (If appli 4% 3.263
EN3B Sub Total 84.841
Transport & 2% 1.273
0.132 Total 86.11

4.761
Landed cost 75.27
Cost/Part I-Inhouse S-S/C

1.25
0.60
0.60

2.45

7.21
13/07/09
0.19
0.48 EXSISTING RATE= NIL
0.25
0.14
0.07
PAYMENT TERMS 30 DAYS
8.34

0.08

8.41