A90 TCS 421 DPflow Customer Presentation

DPharp_DP Flow
YSAPE
A90-TCS-421
Copyright © Yokogawa Electric Corporation -1-
July. 2011
Continuous R&D in Sensor Technology
1970’s 1980’s 1990’s 2000’s

Pneumatic
Analog
Analog
P10 E10 Digital
UNI⊿
YOKOGAWA YA11
Force Balance Piezoresistive
Capacitance DPharp DPharp DPharp
Silicone Resonant
EJ EJA EJX
DPharp = DP high accuracy resonance pressure
A90-TCS-421
July. 2011 Proprietary info goes here…
2
DPharp Products Solution
Basic Solution Premium Value
EJA
Best-in-class Accuracy
MV (Mass Flow)
SIL2
World Fastest Response Time
Dual Output (Analog + Pulse)
Advanced Diagnostics Advanced Diagnostics
Basic Features Best-in-class MTBF Best-in-class MTBF
of DPharp Sensors
Long term stability 5 years Long term stability 10 years
under all conditions under all conditions
No hysteresis, no drift No hysteresis, no drift
Multi-sensing (DP, SP, T) Multi-sensing (DP, SP, T)
High Accuracy, High Resolution High Accuracy, High Resolution
Full Digital Sensor Full Digital Sensor
A90-TCS-421
3
Reverse Flow
Forward Flow
– Operating as normal
Flow Reversed Forward Reverse
– Output will go into low

saturation condition
– High & low side pressure
measurement swapped
in electronics
– Operating as normal
A90-TCS-421
July. 2011
Improving Process Variability
Liquid, Gas & Steam Flow Measurement

– DPharp Sensor Technology
• Best in class accuracy & long term stability
Gas & Steam Flow Measurement
– Multivariable Mass Flow
• Improved flow measurement for gases & steam
• Multivariable measurement & transmission
A90-TCS-421
5
What is Process Variability?
BEFORE AFTER
Offset due to Variation Offset due to Variation
Product Operating Product

Spec. Set Point Spec.
Operating
Set Point
A reduction means less waste of end product, plus

less raw material and utilities consumption
A90-TCS-421
6
Total Accuracy
E1 = Reference Accuracy
E2 = Ambient Temperature Effect
E3 = Static Span Effect
E4 = Static Zero Effect
E5 = Overpressure Effect
Root Mean Square of all the errors
E1  E2  ( E3  E4 )  E5
2 2 2 2
A90-TCS-421
7
Calibration Frequency
Better Installed Accuracy & Long Term Stability
0.60
Requested
0.50 Performance
Total accuracy (% of span)
0.5% of span
0.40
0.30
0.20
0.10
0.00
0 12 24 36 48 60 72 84 96 108 120 132 144
Months in service
A90-TCS-421
8
Introduction to Multivariable Mass Flow
Measurement & Compensation in One Device

Measurement
– DP, static pressure & process temperature
Compensation
– Primary element factors
– Fluid property factors based on fixed composition
A90-TCS-421
9
Traditional System
Flow Computer
(MW100)
Differential Pressure Static Pressure Temperature

Transmitter Transmitter Transmitter
A90-TCS-421
Copyright © Yokogawa Electric Corporation - 10 -
10
Multi-Sensing System
Flow Computer
(Stardom)
Multi-Sensing (Differential & Static) Temperature

Pressure Transmitter Transmitter
A90-TCS-421
11
EJX900 Series Multivariable Mass Flow
Dynamically Compensated Mass Flow

– Primary elements factors (orifice plates, venturis
& nozzles)
– Fluid properties (natural gas, steam, other gases &
liquids)
Other Process Variables
– Differential Pressure
– Pressure
– Temperature
A90-TCS-421
12
Dynamic Compensation
Beta Ratio
Pressure
Gas Expansion Factor
Isoentropic Exponent Orifice Bore
Differential Pressure
Units Conversion Factor
Reference Orifice Bore
Qmass = N Cd E Y1 d2 DP(ρ) Temperature
Density
Discharge Coefficient Velocity of Approach Factor
Beta Ratio Reynolds Number

Beta Ratio
Temperature Compressibility Factor
Pipe ID Pipe ID Gas Constant
Orifice Bore Velocity Molecular Weight
Differential Pressure
Temperature Viscosity Fluid Constants
Temperature Pressure
Density
Temperature
Compressibility Factor
Gas Constant
Pressure Key
Temperature
Data Entered Measured Calculated
A90-TCS-421
13
Flow Errors from Density
Impact of 3.6% Density Variation on Flow Measurement

Impact on Repeatability & Accuracy
4
3.6
3.5
3
2.5
2 1.8
1.5
1
0.5 <0.1
0
Uncompensated Uncompensated Compensated
Velocity Meter DP Flow Meter Meters
A90-TCS-421
14
EJX900 Series - Retransmission
Primary Variable (4 – 20 mA output)

– Normally assigned to flow
– Pulsed output for totalised flow
– HART compliant system
• Digital output for DP, SP & PT
– Non HART compliant system
• HART to analogue converter generates additional 4 – 20
mA outputs
All Digital Foundation Fieldbus (H1)
A90-TCS-421
15
EJX900 Series - Total Cost of Ownership
Reduced Installed Cost

– Less wiring
– Fewer power supplies (& barriers)
– Less terminations
Reduced Maintenance
– Less frequent calibrations
– Less instruments to maintain
– Reduced spares
A90-TCS-421
16
Thank you for your attention!
A90-TCS-421
July. 2011

A90 TCS 421 DPflow Customer Presentation

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DPharp_DP Flow

1970’s 1980’s 1990’s 2000’s

DPharp = DP high accuracy resonance pressure

Basic Solution Premium Value

– Output will go into low

Liquid, Gas & Steam Flow Measurement

Product Operating Product

A reduction means less waste of end product, plus

Better Installed Accuracy & Long Term Stability

Measurement & Compensation in One Device

Differential Pressure Static Pressure Temperature

Multi-Sensing (Differential & Static) Temperature

Dynamically Compensated Mass Flow

Qmass = N Cd E Y1 d2 DP(ρ) Temperature

Beta Ratio Reynolds Number

Data Entered Measured Calculated

Impact of 3.6% Density Variation on Flow Measurement

Primary Variable (4 – 20 mA output)

Reduced Installed Cost

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