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Gage R&R Anova

R&R – Repeatability and Reproducibility

Variation because of the Measurement system – can be because of the equipment or by the operator.

Gage R&R study (crossed)

When each part is measured multiple times by each operator

Gage R&R study (Nested)

When each part is measured by only one operator ( e.g. Destructive testing)

Minitab provides two methods for assessing repeatability and reproducibility

X bar R&R

And Anova

1) X bar R&R breaks down the overall variation into 3 categories:

Part-to-Part, repeatability and reproducibility

Gage R&R (Xbar/R) for Response


Reported by : Bijesh B
G age name: X Bar/R - operator response Tolerance:
Date of study : 07 M ay 2019 M isc:

Components of Variation Response by Part


100 % Contribution 1.00
% Study Var
Percent

0.75
50
0.50
0
Gage R&R Repeat Reprod Part-to-Part 1 2 3 4 5 6 7 8 9 10
Part
R Chart by Operator
1 2 3
Response by Operator
Sample Range

UCL=0.1252
1.00
0.10
_
0.05 R=0.0383 0.75

0.00 LCL=0
0.50
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Part 1 2 3
Operator
Xbar Chart by Operator
1 2 3 Part * Operator Interaction
Sample Mean

1.00 _ Operator
_
UCL=0.8796 1.00
X=0.8075 1
0.75
Average

LCL=0.7354 2
0.75 3
0.50
0.50
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
Part 1 2 3 4 5 6 7 8 9 10
Part
Pressing control tab will give us more detailed information in a summarized format as below:

Gage R&R Study - XBar/R Method

Gage R&R for Response

Gage name: X Bar/R - operator response


Date of study: 07 May 2019
Reported by: Bijesh B
Tolerance:
Misc:

%Contribution
Source VarComp (of VarComp)
Total Gage R&R 0.0020839 6.33
Repeatability 0.0011549 3.51
Reproducibility 0.0009291 2.82
Part-To-Part 0.0308271 93.67
Total Variation 0.0329111 100.00

Study Var %Study Var


Source StdDev (SD) (6 * SD) (%SV)
Total Gage R&R 0.045650 0.27390 25.16
Repeatability 0.033983 0.20390 18.73
Reproducibility 0.030481 0.18288 16.80
Part-To-Part 0.175577 1.05346 96.78
Total Variation 0.181414 1.08848 100.00

Number of Distinct Categories = 5

Gage R&R for Response

Understanding the graph better:

Components of variation

In MSA the variation can be due to equipment or by the operator. The weightage to each helps
us to decide which area to focus on ( equipment or operator). This is determined by two factors:

1. % contribution – sum of repeatability and reusability


2. % study var – based on the tolerance

Things to remember:

a. Measure by Gage R&R should be close to zero

Part to part should be way higher – why?

Example reconciliation in the bank the total amount on each day cannot be the
same which means that there is an inherent variation in the data. The variation data in the part
to part section will be the sum of the inherent variation in the process + repeatability variation +
reproducibility variation. Hence this has to be much higher than the gage R&R

b. GRR as a % of tolerance
If less than 10 – OK
10-30 – OK with caution
 30 – Reject
c. Tolerance – USL –LSL
d. Tolerance formula - SD of Part to Part x 1.41

GRR

R chart by operator

Seggregated for each operator – per part see the difference between the observation on the same part
by the same operator. Example for part 1 response is 0.65 and 0.6 ( difference 0.05) for operator 1.
Hence marked as 0.5 for the first point.

X bar chart by Operator

Calculate the mean for each part by the per operator and plot the same.

Response by Part

Is mapping the entry for each part as observed ( per part there will be 6 observations)

Response by Operator

Shows the mean, median, Q1 and Q3 and the Inter Quartile Range (IQR) for each operator

Part* Operator Interaction

Mean of response for each part per operator.


Gage R&R study – ANOVA

Gage R&R (ANOVA) for Response


Reported by : Bijesh B
G age name: A nov a based Tolerance: 100%
Date of study : 06 M ay 2019 M isc:

Components of Variation Response by Part


100 % Contribution 1.00
% Study Var
Percent

0.75
50

0.50
0
Gage R&R Repeat Reprod Part-to-Part 1 2 3 4 5 6 7 8 9 10
Part
R Chart by Operator
Response by Operator
1 2 3
Sample Range

UCL=0.1252
1.00
0.10

0.05 _
R=0.0383 0.75

0.00 LCL=0
0.50
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Part 1 2 3
Operator
Xbar Chart by Operator
1 2 3 Part * Operator Interaction
1.00
Sample Mean

_
_ 1.00 Operator
UCL=0.8796 1
0.75 X=0.8075
Average

LCL=0.7354 2
0.75 3
0.50
0.50
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Part 1 2 3 4 5 6 7 8 9 10
Part

Two-Way ANOVA Table With Interaction

Source DF SS MS F P
Part 9 2.05871 0.228745 39.7178 0.000
Operator 2 0.04800 0.024000 4.1672 0.033
Part * Operator 18 0.10367 0.005759 4.4588 0.000
Repeatability 30 0.03875 0.001292
Total 59 2.24913

Alpha to remove interaction term = 0.25


Gage R&R

%Contribution
Source VarComp (of VarComp)
Total Gage R&R 0.0044375 10.67
Repeatability 0.0012917 3.10
Reproducibility 0.0031458 7.56
Operator 0.0009120 2.19
Operator*Part 0.0022338 5.37
Part-To-Part 0.0371644 89.33
Total Variation 0.0416019 100.00

Study Var %Study Var


Source StdDev (SD) (6 * SD) (%SV)
Total Gage R&R 0.066615 0.39969 32.66
Repeatability 0.035940 0.21564 17.62
Reproducibility 0.056088 0.33653 27.50
Operator 0.030200 0.18120 14.81
Operator*Part 0.047263 0.28358 23.17
Part-To-Part 0.192781 1.15668 94.52
Total Variation 0.203965 1.22379 100.00

Number of Distinct Categories = 4

Gage R&R for Response

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