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Machinability Studies of Aerospace Super Alloys (Ni & Ti based) View project
All content following this page was uploaded by Alok Singh Chauhan on 15 November 2015.
125 Evasion
Super Alloys like CM 247, Take -off
Air
RENE 80 100
work Bomb Combat
Climb Touch
and go
Disc / Casing Materials : 75
Coatings: Platinum 0
Coatings
Cross Section of a Gas Turbine (P-T Distribution)
External Shape
External Shape
External Shape
Shape of Component
External Shape
Internal Core Alok Singh Chauhan, MED IIT Bombay
Present Manufacturing Processes
Casting Processes:
• Equiaxed investment Castings- CM
247 LC, Rene 80
• Directionally Solidifed castings-
CM 247 LC, Rene 80
• Ceramic cores : CIM
Forging Processes:
• HIP for Porosity Removal
•Hub : Forged
Manufacturing Processes:
• Turning, milling, drilling, boring
• Grinding, EDG, EDM, Wirecut
• Creep feed grinding, Broaching
•Tube drawing, tube bending
• EDM / Laser drilling of film cooling holes
• Shot Peening- disc holes & firtree
• Tumbling- Surface finish
Coating process: Creep feed grinding
• Bond Coat
Alok Singh Chauhan, MED IIT Bombay EDM / Laser drilling
• Thermal Barrier Coating
Alternate Manufacturing Processes