KENR9561-01

June 2013
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Component Locations AB
CONTROL VALVES
A B
CHECK VALVES

Part Machine Schematic

Description Number Location Location P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Air Compressor Gp 261-4881 1 F-7
FLUID STORAGE RESERVOIRS
Block - Manifold (Air System Pressure) 160-0980 2 D-4
Dryer Gp - Air 194-1986 3 F-3
Governor As 4N-9680 4 E-5 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Horn Gp - Air 5D-6998 5 B-3 793F Off-Highway Truck and MEASUREMENT ROTATING SHAFTS
Pump Gp - Lubrication 178-6919 6 B-2
Regulator 8D-4755 7 B-2 793F Water OEM PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Reservoir - Air (NA) 296-9870 8 D-3
Sensor Gp - Pressure, Air System 141-5746 9 C-4 Air System COMBINATION CONTROLS

Starting Motor Gp - Air, TDI Turbine 294-5599

IR Turbine 294-5613
10 C-6
SSP1-UP
Valve - Air Relief (Air Tank) 6B-9664 11 D-3 SXP1-UP SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Valve - Drain 7X-7655 12 D-2 MANUAL CONTROL SYMBOLS

Valve As - Check 204-2658 13 D-2
Valve Gp - Relay, Air Starting Motor 4N-3411 14 D-3
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Valve Gp - Solenoid, Air Horn 185-0008 15 B-3
Valve Gp - Solenoid, Air Starting 221-9576 16 C-5 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Valve Gp - Solenoid, Autolube Actuation 221-9576 17 C-3

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.

LEFT SIDE, FRONT FORWARD OF THE TIRES BACK OF AIR RESEVOIR

11
ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)
15 2
G
5
M
13 16 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 25 inches x 24 inches)

(FLUID) (GAS / AIR)

14

KENR9561-01
9
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

8 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

7 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

4
6 CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

CURRENT STANDARD

INDICATES WIRE 135 IN HARNESS “AG”

WIRE
1

12 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE

17 10 3 IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

12 WIRE WIRE COLOR

AUTO LUBE (FRONT OF TRUCK)

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

RIGHT SIDE, BEHIND FRONT TIRE (RIGHT SIDE OF ENGINE COMPARTMENT)

Component Locations
 7 6 5 4 3 2 1

EXTERNAL
AIR SUPPLY
(3) DRYER GP
AIR
194-1986
F F

(1) AIR COMPRESSOR GP

261-4881

E E

(14) VALVE GP
(4) GOVERNOR AS (11) VALVE
RELAY,
4N-9680 AIR RELIEF
STARTING MOTOR
(AIR TANK)
4N-3411
6B-9664

R (13) VALVE AS
E CHECK
D D
204-2658
S
(2) BLOCK
MANIFOLD, E
AIR SYSTEM PRESSURE R
(10) STARTING MOTOR GP 160-0980
AIR V
TDI TURBINE : 294-5599 O
IR TURBINE : 294-5613
I
R (12) VALVE
(8) RESERVOIR DRAIN
AIR (NA) 7X-7655
296-9870
(16) VALVE GP
SOLENOID,
AIR STARTTING (17) VALVE GP
C 221-9576 SOLENOID, C
AUTOLUBE ACTUATION
221-9576
(9) SENSOR GP
PRESSURE (7) REGULATOR
AIR SYSTEM
(Dimensions: 25 inches x 24 inches)

8D-4755
141-5746 (6) PUMP GP
LUBRICATION
AUTO 178-6919
KENR9561-01

LUBE

(15) VALVE GP
SOLENOID,
B B
AIR HORN
185-0008 COMPRESSED AIR CIRCUIT COLOR DESCRIPTIONS
AIR COMPRESSOR OUTPUT AND CIRCUITS
AIR SUPPLY
AIR EXHAUST
(5) HORN GP
AIR
LINE PATTERNS
5D-6998
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

12 Page,

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

Callout Number Component

(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK AND 793F WATER OEM
AIR SYSTEM
MEDIA NUMBER: KENR9561-01
SCHEMATIC PART NUMBER: 278-8453, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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