Hoisting System-Advanced Drilling - Paryadi

MODULE
HOISTING SYSTEM
ADVANCED DRILLING TRAINING
Oleh:
AGUS ALEXANDRI : 197608172008011001

PARYADI : 197803032007011002
MINISTRY OF ENERGI AND MINERAL RESOURCES

REPUBLIC OF INDONESIA
HUMAN RESOURCES DEVELOPMENT AGENCY
ENERGY AND MINERAL RESOURCE
HUMAN RESOURCES DEVELOPMENT CENTER
OIL AND GAS
CEPU
2018
PREFACE
By thanking God for the presence of Allah SWT, the module

compilation team at the Center for Human Resources Development of Oil
and Gas financed by the DIPA Budget in 2018 has completed the task of
preparing the Advanced Drilling training module.
The training module with the title "Hoisting System" is expected to
be beneficial for teachers, especially the PPSDM Migas widyaiswara as a
guide in providing lesson material and guidance for participants to learn
independently according to the training goals and objectives both during
training and outside the classroom.
The highest appreciation for our hard work and dedication in
realizing this module is conveyed to the drafting team and all parties who
helped in the preparation. This module still requires improvement,
therefore constructive criticism and suggestions are always expected.
Hopefully this module is useful to support the process of implementing
training in the Center for Human and Oil and Gas Resource Development.
Cepu, Desember 2018
Head
Resource Development Center
Human Oil and Gas
Wakhid Hasyim
NIP.19670401 199303 1 001
ii
Dokumen : 01-MDL-ADV-DRIL-HST-SYS
HOISTING SYSTEM
Tanggal : DESEMBER 2018
Revisi :0
ADVANCED DRILLING
PPSDM MIGAS Halaman : iii dari 41
TABLE OF CONTENTS
Pages
COVER PAGE ...................................................................................................... i
PREFACE............................................................................................................ ii
TABLE OF CONTENTS ....................................................................................... iii
LIST OF FIGURES ..............................................................................................iv
CHAPTER I INTRODUCTION ............................................................................. 1
A. Background ....................................................................................... 1
B. Brief Description ................................................................................ 2
C. Module benefits for Participants ......................................................... 2
D. Learning Objectives ........................................................................... 2
E. Subject Matter and Subsubject Matter ............................................... 2
CHAPTER II DERRICK AND PORTABLE MAST................................................. 3
A. Substructure ...................................................................................... 6
B. Standard Derrick................................................................................ 8
C. Portable Mast .................................................................................. 10
D. Mast Specification ........................................................................... 15
CHAPTER III OVERHEAD TOOLS AND HANDLING TOOLS ........................... 16
A. Crown Block .................................................................................... 16
B. Travelling Block ............................................................................... 20
C. Link.................................................................................................. 24
D. Elevator ........................................................................................... 27
CHAPTER IV WIRE ROPE ................................................................................ 29
A. Lay Direction ................................................................................... 31
B. Grade of Steel ................................................................................. 33
C. Core ................................................................................................ 33
D. Wire Rope Clip ................................................................................ 33
E. Drilling Line Wear ............................................................................ 33
CHAPTER V CLOSING PAGE .......................................................................... 19
A. Conclution ....................................................................................... 40
B. Evaluation........................................................................................ 40
C. Follow Up ........................................................................................ 40
REFERENCES .................................................................................................. 41
Dokumen ini milik Pusat Pengembangan Sumber Daya Manusia Minyak dan Gas Bumi “PPSDM MIGAS”, isi dari
dokumen ini tidak diperkenankan untuk digandakan atau disalin seluruh atau sebagian tanpa izin tertulis dari Pusat
Pengembangan Sumber Daya Manusia Minyak dan Gas Bumi “PPSDM MIGAS”,
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
PPSDM MIGAS Halaman : iv dari 41
LIST OF FIGURES
Pages
Figure 1.1 Drilling Rig ......................................................................................... 1
Figure 2.1 Name Plate Information ................................................................... 6
Figure 2.2 Box on Box Type .............................................................................. 7
Figure 2.3 High Floor Substructure ................................................................... 8
Figure 2.4 Standard Derrick .............................................................................. 9
Figure 2.5 Mast ................................................................................................. 11
Figure 3.1 Crown Block .................................................................................... 16
Figure 3.2 Groove Root Radius ...................................................................... 18
Figure 3.3 Measures and Methods .................................................................... 19
Figure 3.4 Sheave Groove Wear and Cracks ................................................ 20
Figure 3.5 Standard Type Travelling Block .................................................... 21
Figure 3.6 Unitize Type Travelling Block ............................................................ 22
Figure 3.7 Combination with Hook .................................................................. 23
Figure 3.8 Weldless Link.................................................................................. 24
Figure 3.9 Toolpusher Link .............................................................................. 26
Figure 3.10 Perfection Link .............................................................................. 26
Figure 3.11 Varco G Series Elevator .............................................................. 28
Figure 3.12 Air Operated Elevator .................................................................. 28
Figure 4.1 Wire Rope ....................................................................................... 29
Figure 4.2 Measure Wire Rope Diameter ...................................................... 30
Figure 4.3 Classification..................................................................................... 31
Figure 4.4 Lay Direction ................................................................................... 32
Figure 4.5 Wire Rope Clips.............................................................................. 34
Figure 4.6 Handling Drilling Line ........................................................................ 36
Figure 4.7 Extreme Position in the Operation and POOH ............................ 37
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
PPSDM MIGAS Halaman : 1 dari 41
CHAPTER I
INTRODUCTION
A. Background
The hoisting system provides the equipment and working areas for
hoisting, lowering and suspending the equipment used in the rotating
system. The hoisting system is divided into two main parts:
1. The supporting structure
2. The hoisting equipment
The most common drilling rigs in use today are rotary drilling rigs. Their
main tasks are to create rotation of the drillstring and facilities to
advance and lift the drillstring as well as casings and special equipment
into and out of the hole drilled. Since the rig rate (rental cost of the rig)
is one of the most influencing cost factors to the total cost of a well,
careful selection of the proper type and capacity is vital for a successful
drilling project.
Figure 1.1. Drilling Rig
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
It should be understood that rig rates are not only influenced by the rig
type but they are also strongly dependent on by the current market
situation (oil price, drilling activity, rig availabilities, location, etc.).
Therefore for the rig selection basic rig requirements are determined
first. Then drilling contractors are contacted for oﬀers for a proposed
spud date (date at which drilling operation commences) as well as for
alternative spud dates. This flexibility to schedule the spud date may
reduce rig rates considerably.
B. Brief Description
C. Benefits
D. Learning Objective
E. Core and Sub Materials
F. Learning Instructions
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
CHAPTER II
DERRICK AND PORTABLE MAST
Derricks and portable masts provide the clearance and structural support
necessary for raising and lowering drill pipe, casing, rod strings, etc.,
during drilling and servicing operations. Standard derricks are bolted
together at the well site, and are considered nonportable. Portable
derricks, which do not require full disassembly for transport, are termed
masts. The derrick or mast must be designed to safely carry all loads that
are likely to be used during the structure’s life. The largest vertical dead
load that will likely be imposed on the structure is the heaviest casing
string run into the borehole. However, the largest vertical load imposed on
the structure will result from pulling equipment (drill string or casing string)
stuck in the borehole.
The most accepted method is to design a derrick or mast that can carry a
dead load well beyond the maximum casing load expected. This can be
accomplished by utilizing the safety factor.
The derrick or mast must also be designed to withstand wind loads. Wind
loads are imposed by the wind acting on the outer and inner surfaces of
the open structure. When designing for wind loads, the designer must
consider that the drill pipe or other tubulars may be out of the hole and
stacked in the structure. This means that there will be loads imposed on
the structure by the pipe weight (setback load) in addition to the additional
loads imposed by the wind. The horizontal forces due to wind are
counteracted by the lattice structure that is firmly secured to the structure’s
foundation. Additional support to the structure can be accomplished by the
guy lines attached to the structure and to a dead man anchor some
distance away from it. The dead man anchor is buried in the ground to
firmly support the tension loads in the guy line. The guy lines are
pretensioned when attached to the dead man anchor.
The API Standard 4F, First Edition, May 1, 1985, “API Specifications for
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Drilling and Well Servicing Structures,” was written to provide suitable

steel structures for drilling and well servicing operations and to provide a
uniform method of rating the structures for the petroleum industry. API
Standard 4F supersedes API Standards 4A, 4D, and 4E thus, many
structures in service today may not satisfy all of the requirements of API
Standard 4F.
The characteristics of drilling rig vary and height, load capacity and wind
load rating are taken into considerations.
Height: vary form 66 feet. It is an indicator of the ability to handle drill stem
sections. The sections called stands, are usually referred to as “double” –
containing 2 drill pipes or drill collar are about 60 feet long; or “triples” –
containing 3 drill pipes or drill collars are about 90 feet long. Some of the
new generation rigs have “quadruples” with stands up to 135 feet long.
Load capacity: derricks and masts are rated in terms of the vertical load
they can suspend. This rating, called the rigs capacities is the total weight
it is designed to carry. Rigs are referred to as “light”, “heavy-duty”, etc.,
based upon this capacity.
Wind load rating: Derricks and masts are rated in terms of how much
wind they can stand from the side while suspending a fully-loaded drill
stem. This rating is called “rig loading”. Most rigs can stand 100 to 130
mph winds.
For modern derrick and mast designs, API Standard 4F is the authoritative
source of information, and much of this section is extracted directly from
this standard. Drilling and well servicing structures that meet the
requirements of API Standard 4F are identified by a nameplate securely
affixed to the structure in a conspicuous place. The nameplate markings
convey at least the following information:
Mast and Derrick Nameplate Information
1. Manufacturer’s name
2. Manufacturer’s address
3. Specification 4F
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
4. Serial number
5. Height in feet
6. Maximum rated static hook load in pounds, with guy lines if
applicable, for stated number of lines to traveling block
7. Maximum rated wind velocity in knots, with guy lines if applicable,
with rated capacity of pipe racked
8. The API specification and edition of the API specification under
which the structure was designed and manufactured
9. Manufacturer’s guying diagram-for structures as applicable
10. Caution: Acceleration or impact, also setback and wind loads will
reduce the maximum rated static hook load capacity
11. Manufacturer’s load distribution diagram (which may be placed in
mast instructions)
12. Graph of maximum allowable static hook load versus wind velocity
13. Mast setup distance for mast with guy lines.
Substructure Nameplate information

1. Manufacturer’s name
2. Manufacture’s address
3. Specification 4F
4. Serial number
5. Maximum rated static rotary capacity
6. Maximum rated pipe setback capacity
7. Maximum combined rated static rotary and rated setback capacity
8. API specification and edition under which the structure was
designed and manufactured.
9. The manufacturer of structures that satisfy API Standard 4F must
also furnish the purchaser with one set of instructions that covers
operational features, block reeving diagram, and lubrication points
for each drilling or well servicing structure. Instructions should
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
include the raising and lowering of the mast and a facsimile of the
API nameplate.
Figure. 2.1. Name Plate Information
2.1. Substructure
The substructure has the function of supporting the drawworks, rotary
table, stands of DP and derrick. The top side is generally called the rig
floor. Substructure are made following API STD 4E or 4F regulations.
There is usually a plate mounted on the substructure identifying its main
characteristics. Land rigs are made for frequent Rig Up, moving and Rig
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Down. This is the main reason why different substructure types have been
developed. Two main types
 Type Box on Box
 Type High Floor Substructure
Figure 2.2. Box on Box Type
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 2.3. High Floor Substructure
These have been developed to accommodate higher BOP stacks and

wellheads. Although each builder has their own model, they all have the
following characteristics: Enables the drawworks and derrick to be rigged
up at ground level, eliminating the need for big cranes; Uses the rig's
drawworks to raise the floor and derrick (some models use hydraulic
pistons). Substructure, derrick and lifting equipment must have periodical
inspections, (every six months) following the builder's instructions and the
API regulations: API RP 4G and API RP 54. International Organization for
Standardization (ISO) ISO 13534.
2.2. Standard Derrick

API definition of Standard Derrick: a semi-permanent structure of square
or rectangular cross-section having members that are latticed or trussed
on all four sides. This unit must be assembled in the vertical or operation
position, as it includes no erection mechanism. It may or may not be
guyed.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Table 2.1.
Figure 2.4. Standard Derrick
A - The vertical distance from the top of the base plate to the bottom of the
Crown Block support Beam.
B - The distance between heel to heel of adjacent legs.
C - The window opening measured in the clear and parallel to the center
line of the derrick side from top of base plate.
D - The smallest clear dimension at the top of the derrick that would
restrict passage of crown block.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
E - The clearance between the horizontal header of the gin pole and the
top of the crown support beam.
2.3. Portable Mast

API Definition: A structural tower comprising one or more sections
assembled in a horizontal position near the ground and then raised to the
operating position.
If the unit contains two or more sections, it may be telescoped or unfolded
during the erection.
Table 2.2. Mast Specification
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 2.5. Mast
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
API Standard 4D (also superseded by Standard 4F) provides rating of

portable masts as follows:
For each mast, the manufacturer shall designate a maximum rated static
hook load for each of the designated line reevings to the traveling block.
Each load shall be the maximum static load applied at the hook, for the
designated location of deadline anchor and in the absence of any pipe-
setback, sucker-rod, or wind loadings. The rated static hook load includes
the weight of the traveling block and hook. The angle of mast lean and the
specified minimum load guy line pattern shall be considered for guyed
masts.
Under the rigging conditions given on the nameplate, and in the absence
of setback or wind loads, the static hook load under which failure may
occur in masts conforming to this specification can be given as only
approximately twice the maximum rated static hook load capacity.
Each structure shall be rated for the following applicable loading
conditions.
The structures shall be designed to meet or exceed these conditions in
accordance with the applicable specifications set forth herein. The
following ratings do not include any allowance for impact. Acceleration,
impact, setback, and wind loads will reduce the rated static hook load
capacity.
Mast with Guy Lines

1. Maximum rated static hook load capacity for a specified number of
lines string to the traveling block and the manufacturer’s specified
guying.
2. Maximum rated wind velocity (knots) without pipe setback.
3. Maximum rated wind velocity (knots) with full pipe setback.
4. Maximum number of stands and size of pipe in full setback.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Mast without Guy Lines

1. Maximum rated static hook load for a specified number of lines to the
traveling block.
2. Maximum rated wind velocity (knots) without pipe setback.
3. Maximum rated wind velocity (knots) with full pipe setback.
4. Maximum number of stands and size of pipe in full setback.
5. Rated static hook load for wind velocities varying from zero to
maximum rated wind velocity with full rated setback and with
maximum number of lines to the traveling block.
Guying for Portable Masts with Guy Lines

This recommendation is applicable for most conditions encountered in the
use of this type mast. There will be exceptions where location clearance,
ground conditions, or other unusual circumstances require special
considerations. Recommended guying pattern that may be used under
general conditions in the absence of an authorized API manufacturer’s
recommendations. Guy lines should be maintained in good condition, free
from rust, corrosion, frays, and kinks. Old sand line is not recommended
for guy lines.
All chains, boomers, clamps, and tensioning devices used in the guy lines
shall satisfy the mast manufacturer’s recommendations. In the absence of
mast manufacturer’s recommendations, the following minimum breaking
strengths should be maintained: load guy lines-18 tons; external guy lines-
12 tons; racking board guy lines-10 tons.
Guy Line Anchors for Portable Masts with Guy Lines

Guy line anchors including expanding anchors, concrete deadmen, or any
other approved techniques are acceptable. The soil condition may
determine the most applicable type. Recommendations for anchor design
and testing are as follows:
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
A = Four crown to ground guys. Minimum guyline size recommended as

5/8" unless otherwise specified by mast manufacturer. Tensioning may be
judged by catenary (sag). 6" catenary (approximately 1,000 Ib tension)
recommended on initial tensioning.
B = Two racking board to board guys. Minimum guyline size
recommended is 9/16" unless otherwise specified by mast manufacturer.
12"-18" catenary (approximately 500 Ib tension) recommended on initial
tensioning.
C = Two additional racking board guys to ground. Recommended when
winds are in excess of design magnitude (name plate rating) or when pipe
set back exceeds rated racking capacity or when weather protection is
used on board. Minimum guyline size recommended is 9/16" unless
otherwise specified by mast manufacturer. 6"-12" catenary (approximately
1,000 Ib tension) recommended on initial tensioning.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
D = Two or four intermediate mast to ground guys. Recommended at

option of mast manufacturer only. Minimum guyline size recommended is
5/8" unless otherwise specified by mast manufacturer. 6"-12" catenary
(approximately 1,000 Ib tension) recommended on initial tensioning.
2.4. Mast Specification

A. API Gross Nominal Capacity
Maximum allowable load can be supported by mast water table or
maximum static load with a stated number of drilling lines. API
regulation takes in consideration only the capability for hoisting the
drill string.(1.94 x D).
Where:
D = Rated Gross nominal cap, lbs
S = Block assembly, lbs
C = Dead weight of crown block, lbs
H = Net static hook load capacity, lbs
N = Number of line string to travelling block.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
CHAPTER III
OVERHEAD TOOLS AND HANDLING TOOLS
3.1. Crown Block

The Crown Block is a fixed set of pulleys (called sheaves) located at the
top of the derrick or mast, over which the drilling line is threaded.
The companion blocks to these pulleys are the travelling blocks. By using
two sets of blocks in this fashion, great mechanical advantage is gained,
enabling the use of relatively small drilling line to hoist loads many times
heavier than the cable could support as a single strand.
Figure 3.1. Crown Block
Sheave Grooves
On all sheaves, the arc of the bottom of the groove should be smooth and
concentric with the bore or shaft of the sheave. The centerline of the
groove should be in a plane perpendicular to the axis of the bore or shaft
of the sheave.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Sheave grooves that have been altered by prior ropes are bound to
shorten the life of new rope. From the standpoint of wire rope life, the
condition and contour of sheave grooves are of material importance.
Sheave grooves should be checked periodically with the gauge for worn
sheaves and dimensions in Table 3.1 "Gauges for Worn Sheave
Grooves."
Table 3.1 Gauges For Worn Sheave
Notes on Table M2-1:

* Groove oversize equals one half the wire rope oversize tolerance given
in Table 4.1, API 9A.
** Radius, Ro = 0.5 (Nominal Diameter + Groove Oversize) The sheave
grooves should have a diameter of not less than that of the gauge;
otherwise a reduction in rope life can be expected.
Sheave characteristics
The number of sheaves on the two Blocks (Crown and Travelling) can
range from 5 to 8 and is a function of the Hoisting system capability. The
rating of the Crown Block must be higher than the Travelling Blocks. The
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
diameter and the groove of sheaves depends on the diameter of drilling

line in use. This values are established by the builder based the
recommendations of API RP 9B. The ratio of sheaves diameter to drilling
line diameter should be between 30-40
Table 3.2. Crown Block Specifications
Figure 3.2. Groove Root Radius
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 3.3 Measures and Methods
Periodic inspections
The Crown Block, as with all Hoisting equipment, must have periodic
inspections according to the builder's recommendations and API RP 8B.
Company procedures, stipulate that the Crown Block be certified every 5
years, in addition to the mandatory periodic inspections. The frequency of
periodic inspections is:
- Daily
- Monthly
- Semi-annual
- Annual
- Five-year
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 3.4. Sheave Groove Wear and Cracks
3.2. Travelling Block

The Travelling Block is a set of sheaves (pulleys) that move up and down
in the derrick. The drilling line is threaded (reeved) over the sheaves on
the crown and through the sheaves in the travelling block. This provides a
great mechanical advantage to the drilling line, enabling it to lift heavy
loads of pipe and casing. The number of the pulleys used on the two
Blocks can vary from 5 to 8, providing a variable capacity to the Hoisting
system.
Manufacture Specifications
The diameter and groove of the pulleys depends on the dimensions of the
drilling line to be used. These values are determinated by manufacturer in
accordance with API RP 9B. The ratio of sheave diameter to drilling line
should be between 30-40: 1 The travelling blocks is built in accordance
with API Spec. 8A and 8C.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Types and characteristic

Groove size
The size of the groove should be the same as the diameter of drilling line
in order to provide the proper support. A pulley groove too large could
flatten the drilling line and a groove too small can cause high friction and
excessive wear on the drilling line.
Standard Type
Figure 3.5. Standard Type Travelling Block
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Table 3.3. Standard Type Specification
Unitize Type
Figure 3.6. Unitize Type Travelling Block
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 3.7. Combination with Hook
Table 3.4. Hook Block specification
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
3.3. Link
The elevator links provide the connection between the hook (or Top drive)
and the elevator.
There are 3 different types of links:
 Weldless Link available to 250 – 1000 Ton
 Toolpusher link available to 150 Ton
 Perfection link available to 100 Ton, without upper and lower eyes
Nominal size of liks is measured on the body. They should be weldless.
Usualy rig is equiped with two pairs of links. One pair is shorter and is
intendent for normal drilling operations. Another pair is longer (and can be
and larher size) for use in the special situations (when cementing casing
string it is neccesary more space between hook and elevator to
accomodate cementing head or during DST to accomodate testing head).
Figure 3.8. Weldless Link
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Table 3.5. B J Welsdless Link Dimensional Data
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 3.9. Toolpusher Link
Fig. 3.10. Perfection Link
Figure 3.10. Perfection Link
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Link selection
 Hook load which will be hold by Link.
 Type and capacities of Travelling Block.
 Other equipments sizes which will be attached between pipe and
travelling block
3.4. Elevator
Basic Type
- Bottle neck / taper shoulder type elevator
- Collar type/ square shoulder type elevator
Locked mechanism
- Center latch / front door type
- Side door type
Pipe Diameter
- Drill Pipe Elevator
- Tubing Elevator
- DC elevator
- Casing Elevator
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
- Single Joint elevator

Specification
 Type
 OD Sizes
 Capacities
Figure 3.11. Varco G Series Elevator
Air Operated BJ center latch elevators are recommended for use with BJ
power pipe handling system. These elevators will close and latch
automatically on contact with drill pipe or collar which is to be raised or
lowered. The elevators are opened by remote control, by the driller.
Figure 3.12. Air Operated Elevator
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
CHAPTER IV
WIRE ROPE
Wire rope is an intricate network of close tolerance, precision made steel

wires, much on the order of a machine, where each part has a job to do.
Wire Rope is composed three parts:
- the CORE,
- the STRAND and
- the WIRE.
Figure 4.1. Wire Rope
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
The following is an example description of a rotary drilling line; the

identifying terms are translated and explained individually:
1" x 5000' 6 x 19 S PRF RRL IPS IWRC
1" = Diameter of Line
5000' = Length of Line
6 = Number of Strands per Line
19 = Number of Wires per Strand
S = Seale Pattern
PRF = Preformed Strands
RRL = Right Regular Lay
IPS = Improved Plow Steel
IWRC = Independent Wire Rope Core
This difinition to 1" diameter, 5000 foot length of 6-strand rope with 19
wires in each strand laid in a Seale pattern (S). The strands are preformed
(PRF) in a helical shape before being laid in a Right Regular Lay (RRL)
pattern. The grade of the rope is Improved Plow Steel (IPS) and it has an
Independent Wire Rope Core (IWRC).
Correct and Incorrect Ways to Measure Wire Rope Diameter (API 9A)
Figure 4.2. Measure Wire Rope Diameter
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Tabel 4.1. Typical Size and Construction of Wire Rope
Figure 4.3. Classification
4.1. Lay Direction

The first element in describing lay is the Direction the strands lay in the
rope - Right or Left.
When you look along the rope, strands of a Right Lay rope spiral to the
right. Left Lay spirals to the left. The second element describing lay is the
relationship between the direction the strands lay in the rope and the
direction the wires lay in the strands. In regular Lay, wires are laid opposite
the direction the strands lay in the rope.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
In appearance, the wires in Regular Lay are parallel to the axis of the
rope. In Lang Lay, wires are laid the same direction as the strands lay in
the rope and the wires appear to cross the rope axis angle.
Figure 4.4. Lay Direction
a) RIGHT REGULAR LAY b) LEFT REGULAR LAY

c) RIGHT LANG LAY d) LEFT LANG LAY
e) RIGHT ALTERNATE LAY
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
4.2. Grade of Steel

- MPS = Mild Plow Steel
- PS = Plow Steel
- IPS = Improve plow steel
- EIPS = Extra Improve Plow Steel
The greatest portion of all wire rope is made in two grades: Improved Plow
Steel (IPS) and Extra Improved Plow Steel (EIP).
Virtually all Rotary Drilling Lines are of one of these grades. The grade of
rope refers to the strength of a new unused wire rope. Standard 6 strand
EIP ropes within the same classification and having an IWRC have a
nominal strength 15% higher than IPS ropes.
Another grade of rope used in the oilfield is extra extra improved plow
steel (EEIP), which has a nominal strength 10% higher than EIP ropes.
Table 4.2. Nominal Rope Breaking Strength
4.3. Core
- Fibre Core ( FC)
- Independent Wire Rope Core (IWRC)
- Strand Core (SC)
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
4.4. Wire Rope Clip

Wire rope clips are widely used for making end terminations. Clips are
available in two basic designs; the U-bolt and the fist grip
Figure 4.5. Wire Rope Clips
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Table 4.3. Attachment of Clips
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Figure 4.6. Handling Drilling Line
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Total length of drilling line depends on the drum size. Sometimes it's
enough to put a new standard drum with the new drilling line. For some
rigs the new drilling line must be passed in the dedicated Rig drum with
different dimensions.
4.5. Drilling Line Wear

In working the line, heavy wear occurs a few localized sections: where the
rope makes contact with the travelling block sheaves, the crown block
sheaves and the drum. For this reason there is the procedure of Slipping
and cutting drilling line is done every 2 - 4 slipping. Slipping new rope
through the system shifts the drilling line through these critical wear areas
and distributes the wear more uniformly along the length of the rope
Figure 4.7. Extreme Position in the Operation and POOH
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
Slip and Cut Ton-Miles Calculation

All types of ton-mile service should be calculated and recorded in order to
obtain a true picture of the total service received from the rotary drilling
line.
These include:
1. Round trip ton-miles
2. Drilling or “connection” ton-miles
3. Coring ton-miles
4. Ton-miles setting casing
5. Short-trip ton-miles
Round trip ton-mile (RTTM)
𝑊𝑃 × 𝐷 × (𝐿𝑝 + 𝐷) + ((2 × 𝐷)𝑥(2 × 𝑊𝑏 + 𝑊𝑐))

𝑅𝑇𝑇𝑀 =
5280 × 2000
where:
RTTM = round trip ton-miles
Wp = buoyed weight of drill pipe, lb/ft
D = depth of hole, ft
Lp = length of one stand of drill pipe, (ave), ft
Wb = weight of traveling block assembly, Ib
Wc = buoyed weight of drill collars in mud minus the buoyed weight of the
same length of drill pipe, Ib
2000 = number of pounds in one ton
5280 = number of feet in one mile
Drilling or “connection” ton-miles
The ton-miles of work performed in drilling operations is expressed in
terms of work performed in making round trips. These are the actual ton-
miles of work involved in drilling down the length of a section of drill pipe
(usually approximately 30 ft) plus picking up, connecting, and starting to
drill with the next section. To determine connection or drilling ton-miles,
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
take 3 times (ton-miles for current round trip minus ton-miles for previous
round trip):
Td = 3 (T2 – T1)
Where
Td = drilling or “connection” ton-miles
T2 = ton-miles for one round trip-depth where drilling stopped
T1 = ton-miles for one round trip-depth where drilling started before
coming out of hole.
Ton-miles setting casing
The calculations of the ton-miles for the operation of setting casing should
be determined as for drill pipe, but with the buoyed weight of the casing
being used, and with the result being multiplied by one-half, because
setting casing is a one-way (1/2 round trip) operation. Ton-miles for setting
casing can be determined from the following formula:
𝑊𝑃 × 𝐷 × (𝐿𝑐𝑠 + 𝐷) + 𝐷𝑥𝑊𝑏
𝑇𝑐 = 𝑥 0.5
5280 × 2000
where:
Tc = ton-miles setting casing
Wp = buoyed weight of casing, Ib/ft
Lcs = length of one joint of casing, ft
Wb = weight of traveling block assembly, Ib
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
CHAPTER V
CLOSING PAGE
A. Conclusion
1. There are two broad completion fluid classes: completion fluid with
solid particles and the completion fluid does not contain solid particles
or often called completion fluid with chemical solutions.
2. Compound fluid can be in the form of mud base water, nitrogen,
emulsion, solid-free brine, or acid solvent system which in use that the
fluid does not damage the productive formation.
3. Protection against corrosion is one of the important functions of a fluid
well service that will remain in a well for a long period of time.
4. Salt water is a common type and is widely used as workover fluid
5. The fluid packer is placed in the annular casing-tubing to provide the

hydrostatic pressure needed to control the well in the event of a leak.
B. Evaluation
After participating in this training course, participants are expected to be
able to work on practice questions as a measure of success for
participants in achieving indicators of success. The form of evaluation
used is written and the achievement of the expected indicators is
greater than 80%.
C. Follow Up
To complete knowledge, it needs to be thoroughly studied for each part

of the subject matter in this training eye through advanced training,
book references, the internet and others.
HOISTING SYSTEM
Revisi :0
ADVANCED DRILLING
REFERENCES
1. A. Mudhofir. (2007), Hoisting System, Advanced Drilling, Pusdiklat

Migas, Cepu.
2. American Petroleum Institute (1997), Specification 4 F
3. American Petroleum Institute (1997), Recommended Practices 9B
4. American Petroleum Institute (1997), Recommended Practices 54
5. ENI Corporate University, Drilling Rig, Didactical, 2006
6. Moore L.P.(1974), Drilling Practice Manual, The Petroleum
Publishing Company, Tulsa.
7. William C. Lyon (1996), Standard Handbook of Petroleum and
Natural Gas Engineering, Gulf Publishing Company, Houston, Texas

Hoisting System-Advanced Drilling - Paryadi

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Hoisting System-Advanced Drilling - Paryadi

Uploaded by

Copyright:

Available Formats

MODULE

AGUS ALEXANDRI : 197608172008011001

MINISTRY OF ENERGI AND MINERAL RESOURCES

By thanking God for the presence of Allah SWT, the module

Cepu, Desember 2018

Figure 1.1. Drilling Rig

Drilling and Well Servicing Structures,” was written to provide suitable

Substructure Nameplate information

Figure. 2.1. Name Plate Information

Figure 2.2. Box on Box Type

Figure 2.3. High Floor Substructure

These have been developed to accommodate higher BOP stacks and

2.2. Standard Derrick

Figure 2.4. Standard Derrick

2.3. Portable Mast

Table 2.2. Mast Specification

Figure 2.5. Mast

API Standard 4D (also superseded by Standard 4F) provides rating of

Mast with Guy Lines

Mast without Guy Lines

Guying for Portable Masts with Guy Lines

Guy Line Anchors for Portable Masts with Guy Lines

A = Four crown to ground guys. Minimum guyline size recommended as

D = Two or four intermediate mast to ground guys. Recommended at

2.4. Mast Specification

3.1. Crown Block

Figure 3.1. Crown Block

Notes on Table M2-1:

diameter and the groove of sheaves depends on the diameter of drilling

Table 3.2. Crown Block Specifications

Figure 3.2. Groove Root Radius

Figure 3.3 Measures and Methods

Figure 3.4. Sheave Groove Wear and Cracks

3.2. Travelling Block

Types and characteristic

Figure 3.5. Standard Type Travelling Block

Table 3.3. Standard Type Specification

Figure 3.6. Unitize Type Travelling Block

Figure 3.7. Combination with Hook

Table 3.4. Hook Block specification

Figure 3.8. Weldless Link

Table 3.5. B J Welsdless Link Dimensional Data

Figure 3.9. Toolpusher Link

Fig. 3.10. Perfection Link

Figure 3.10. Perfection Link

- Single Joint elevator

Figure 3.11. Varco G Series Elevator

Figure 3.12. Air Operated Elevator

Wire rope is an intricate network of close tolerance, precision made steel

Figure 4.1. Wire Rope

The following is an example description of a rotary drilling line; the

Figure 4.2. Measure Wire Rope Diameter

Tabel 4.1. Typical Size and Construction of Wire Rope

Figure 4.3. Classification

4.1. Lay Direction

Figure 4.4. Lay Direction

a) RIGHT REGULAR LAY b) LEFT REGULAR LAY

4.2. Grade of Steel

Table 4.2. Nominal Rope Breaking Strength

4.4. Wire Rope Clip

Figure 4.5. Wire Rope Clips

Table 4.3. Attachment of Clips

Figure 4.6. Handling Drilling Line