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 Variations-
Metal
  Transfer

  DEPOSITION RATE
Equipment
The deposition rate describes how much usable weld metal will be deposited in one hour of actual arc-on
time. Because the mig process is very efficient, only a very small amount of weld metal is lost as spatter.
Power The deposition rate for any wire is calculated by the equation:
Supply
(m/min)
deposition rate(lbs./hr.) =     wire feed speed  (in./min.) x 60 min./hr.
Shielding
Gases (kg/hr) inches of wire per lb.
(m/kg)
Wire
Electrodes
WIRE
DIAMETER .030 IN .035 IN .045 IN 3/64 IN 1/16IN 3/32 IN
Safety
MATERIAL (.76 mm) (.89mm) (1.14 mm) (1.18 mm) (1.58 mm) (2.38 mm)

Effects MILD STEEL 4956 IN 3648 IN 2196 IN -- 1152 IN 516 IN


Welding (276.9) (203.9) (122.7) (64.4) (28.8)
Techniques Weld Bead
Characteristics
STA I N LESS 4872 3588 2160 -- 1140 504
Torch Position
Welding STE EL (272.2) (200.5) (120.7) (63.7) (28.2)
Conditions (3XX SERIES)

ALUMINUM 14412 10596 -- 6408 3372 1500


Economics (805.3) (592.1 ) (358.1 ) (188.4) (83.8)

COPP ER 4356 3192 1932 -- 1020 432


Weld (243.4 ) (1 78.4) (108.0) -- (57.0) (24.1 )
Defects
SI L I CON 4596 3372 2040 -- 1068 480
BRONZE (256.8) (188.4) (114.0) -- (59.7) (26.8)
Mig Spot
Welding

10
Tables

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