INTERACTIVE SCHEMATIC

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 RENR7430-03
June 2011

325D and 329D Excavator

Hydraulic System - Attachment
325D: 329D:
C7K1-UP JHJ1-UP
AZP1-UP RSK1-UP
A3R1-UP WLT1-UP

Boom Lowering Control

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATIONS
Part Machine Schematic
Description Number Location Location
Attachment: Boom Lowering Control Valve
Block 185-0488 1 D-2
Valve Gp - Load Control Boom Cylinder LH 225-4785 2 E-3
Valve Gp - Load Control Boom Cylinder RH 225-4785 3 E-1
Standard Machine
Accumulator Gp - Note B 20 A-4
Cylinder Gp - Boom Note A 22 E-2
Cylinder Gp - Bucket Note A 23 F-7
Cylinder Gp - Stick Note A 24 E-7
Filter Gp - Case Drain Note B 25 A-4
Filter Gp - Pilot Hydraulic Note B 26 A-4
Filter Gp - Return Oil Note B 27 A-6
Manifold Gp - Control Note B 28 B-5
Motor Gp - Swing Note B 29 F-6
Motor Gp - Left Travel Note B 30 F-4
Motor Gp - Right Travel Note B 31 F-3
Pump Gp - Main Hydraulic Note B 32 B-2
Sensor As - Left Pump Pressure Note B 33 B-3
Sensor As - Right Pump Pressure Note B 34 A-3
Switch As - LH Travel Pressure Note B 35 D-7
Switch As - Pressure (Implement Swing) Note B 36 B-7
Switch As - RH Travel Pressure Note B 37 D-6
Swivel Gp Note B 38 E-4
Tank Gp - Hydraulic Oil Note B 39 A-5
Valve Gp - Cooler Bypass Note B 40 A-7
Valve Gp - LH Joystick Note B 41 C-7
Valve Gp - Load Control Stick Cylinder Note B 42 D-5
Valve Gp - Main Control Note B 43 C-1 thru C-5
Valve Gp - Pilot Travel Note B 44 D-7
Valve Gp - Pressure Reducing Boom/Swing Note B 45 B-4
Valve Gp - RH Joystick Note B 46 C-6
Valve Gp - Shuttle Note B 47 B-7
Valve Gp - Solenoid (Heavy Lift) Note B 48 A-4
Valve Gp - Swing Cushion (With Fine Swing) Note B 49 E-6
(Without Fine Swing) Note B 49 E-5
Valve Gp - Travel LT Counterbalance Note B 50 E-5
Valve Gp - Travel RT Counterbalance Note B 51 E-3

Note A: Refer to parts manual for specific cylinder information.

Note B: Part numbers are located on the main Hydraulic System Schematic according
to the effectivity of the machine.
TAP LOCATIONS

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Number Description Location
AA Left Pump Delivery Pressure B-3
BB Right Pump Delivery Pressure A-3
CC Pilot Pump Delivery Pressure A-4
DD Left Pump Power Shift Pressure B-2
EE Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1
MOTOR GP
SWING
BUCKET CYLINDER
SWING MOTOR
MOTOR GP
PG LEFT TRAVEL

R.C.V-C DR
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
F F
MOTOR GP
MU RIGHT TRAVEL BOOM BOOM
CYLINDER CYLINDER
AR3 BR3 BG AG

DR VALVE GP
B1 A1 B1 A1 LOAD CONTROL
DR
BOOM CYLINDER LH
225-4785 VALVE GP
Pp3 Pp3 LOAD CONTROL
FINE
SWING BOOM CYLINDER RH
STICK CYLINDER T1 225-4785
T1
CYL CYL

B A T2 T2
X X X X

BL2 AL2
Dr Dr
VALVE GP AG BG BG AG
SWING CUSHION
B A WITHOUT FINE SWING CV Pi CV Pi
T T
E BL2 AL2
E
AL3 BL3 VALVE GP
SWING CUSHION A B B A
WITH FINE SWING
VALVE GP
PILOT TRAVEL VALVE GP VALVE GP
TRAVEL LT TRAVEL RT
COUNTER BALANCE BL1 AL1 BR1 AR1 COUNTER BALANCE
TP TT

TRAVEL(L) TRAVEL(R) SWIVEL GP

BLOCK
185-0488

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3
D D
aL1 bL1 bR1 aR1 VALVE GP BL3 AL3

SP3 SPi SP2

SWITCH AS SDr aL2 aL1 BP3 BP2
LH TRAVEL SWITCH AS
PRESSURE RH TRAVEL aR4
R.C.V-B
PRESSURE AL2 AL1 AR1 aR3
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
BR2 AR2 BT
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BP1 aR5 R3
BR5 AR5
(UP) BL4 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) AR4 BR4 R1 (IN)
(Dimensions: 34 inches x 28 inches)

VALVE GP VALVE GP
LH JOYSTICK RH JOYSTICK

VALVE GP
JLP JLT JRP JRT
RENR7430-03

MAIN CONTROL
STICK SWING BUCKET BOOM

C C
BOOM(2)

TRAVEL(R)
TRAVEL(L)
SWING

BUCKET
OUT IN R L

BOOM(1)
OPEN CLOSE DOWN UP

STICK(2)
STICK(1)

ATCH
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)

Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
bR1
A1 A2 A3 A4 A5 A6 A7 A8
HL bL4 bL3 bL2 bL1 PL PR bR3 bR4 HR
VALVE GP
SHUTTLE
24 Page,

PUMP GP
B1 B2 B3 B4 B5 B6 B7 B8
SENSOR AS AA MAIN HYDRAULIC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
RIGHT MAIN PUMP OUTPUT
LEFT PUMP PILOT PUMP OUTPUT
PRESSURE G2 M2 LEFT MAIN PUMP OUTPUT
P2 Pi1 P-IN PSA2 DR1 PSA1 B1 A1 B2 A2
B B
TRAVEL SPEED CONTROL CIRCUIT
HL
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 VALVE GP PL
SUPPLY LINE
DRAIN / RETURN LINE
T-OUT2 DR2 PRESSURE REDUCING LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
A2 Pn2
BOOM/SWING
(TRAVEL)

ATTACHMENT CONTROL CIRCUIT

(SWING)

DD
Ps2 RIGHT TRAVEL MOTOR CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
SWITCH AS
NO.1

NO.2

T PsM2 SWING MOTOR CONTROL CIRCUIT

(LOCK)

PRESSURE G4 BOOM CYLINDER CONTROL CIRCUIT

NO.3

(IMPLEMENT SWING) P1 P2 BUCKET CYLINDER CONTROL CIRCUIT

VALVE GP STICK CYLINDER CONTROL CIRCUIT

SWING BRAKE CONTROL CIRCUIT
HEAVY LIFT S3
P1
SOLENOID
A R.C.V. : RETURN CHECK VALVE
Dr2
S1 LINE PATTERNS
VALVE GP PAC
COOLER BYPASS MANIFOLD GP Dr1 Pressure Line
R.C.V-C
CONTROL DR3 DR4 Pi2 DR5 DR6
M
T-OUT1 T P FILTER GP Pilot / Load Sensing Pressure
G3
R.C.V-B ACCUMULATOR GP PILOT HYDRAULIC Drain / Return Lines
PsM1
Component Group
HR
G Ps1 Attachment

R.C.V-A
OUT IN
A1
EE Air Line
D E F
CALLOUTS
PR A3 Pn1
A T YY Taps (Pressure, Sampling, Sensor - by letter) A
FILTER GP PG PC Pi
52 Components (By number)
CASE DRAIN
FILTER GP
RETURN OIL
TANK GP CC SOS G1 M1
HYDRAULIC OIL SENSOR AS 325D AND 329D EXCAVATOR
Pm
ATTACHMENT: BOOM LOWERING CONTROL VALVE
RIGHT PUMP
PRESSURE BB MEDIA NUMBER: RENR7430-03
PART NUMBER: 255-5728, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
30 28 29 36 47 46 41 35 37 44
50

22 24
40
42

32
33
34 23

31 20
51 25 26 27 39 43 45 48 38 49

20 40 36 41 35 37 44
24
42 43 45 48 47 46

32
33 22
34

23
30 31 25 26
50 51 27 39 28 29 38 49
BOOM LOWERING CONTROL
VIEW ALL CALLOUTS

2 3

1
FILTER GP
VIEW ALL CALLOUTS

27 28

SOS

CC

26
MAIN PUMP
VIEW ALL CALLOUTS

EE

AA

BB

32 DD