Professional Documents
Culture Documents
* production order should be with unique mould number , Planning should get th
15 Business System
Planning + QC acceptance
umber , Planning should get the calibration and maintenance record of the moulds.
By number NA Manual
oven - For Heating mould at 40 degree
Scanners
PC's
Internet
Tool Used
Vernier
Micrometre
Spanners Set
Allen Keys
Spanners
Temperature Gun
Bucket
Hammer
Spanners
Screw Driver
Bottom Sheet
Trolley
Drill template Different Sizes
Spanners
Thread Rods
Nuts
Spanner
Consumable Used
Welding rods
Bucket 2 ltr
Stirrer
Resin
hardener
WR 360 X 100
WR 360 X 50
WR 360 X 1300
Label paper
Paint Roller - 150
Paint Roller - 120 mm
MS Roller Día 20 x 75 mm
Rubber Gloves Size
Plastic Gloves Micron and Size
Mask V 20
Goggles
Safety Shoes
Coverall
brush Animal hair
High Temp gloves
Lathe turning Tools - Lath Tool ISO 06LH 2020 K20 Miranda
Insert CARBIDE INSERTS CNMG 120408 TT 1500
Tool for insert PCLNL 3225 M12
Nitrogen Gas
maintenance Items
Nuts
Washers
Preventive maintenance
Gear Box
Heating Element
Winding Shaft
Preventive maintenance
Bobbin roller
Chain
Temp Gun
V belt
Motor
V belt
Bearing
All spares as per list
Water Nipple
PU tube
Drill Adopter
Sleeve
GRE Flange Making process
Mould making
QC Check
* Criticality Analysis - GRE production machines.
Criticality Guidelines
1- Least Critical, work is not going to stop b
2- We have more than one machines or wa
3- Market Standard Available machine, can
4- Market Standard but has lead time more
5- Most Critical. Work will stop and producti
* Limitation - This figures gives manufacturing process view. It docent cover the external factors like environment laws, lega
Backup Plan
We have near by Company Varadraj for urgent things.
We have many ovens including QC dept air heating oven.
We have one more mixing motor and gear box which we can use as alternative, but needed 3 hrs downtime.
We have to Procure one more to have the alternative with us.
We have pot life standard table method and TG check as a alternatives.
We can Do it manually in case of any failures
we have 4 in total weighing balance.
We have alternative available that is other machines.
We have alternatives available with us.
We have alternatives available with us.
We can make some fixtures like drawer for pre curing oven and convert it to Postcuring.
We have alternatives available with us.
We are facing output issue with one machine so we have asked CNC drill machine.
Coming Soon…
We have options available with grinders.
We have 2 options with us.
We can outsource this activity to our group company or outside here in Pune.
we have one in stock and we can use other method for sample weighing.
We have 4 machines and alternative from PC is available option.
We have many alternatives.
We have 2 ISP Tata and Sify.
We can rent a forklift but there is delay of 3 hrs.
We have 2 X 180 Kva which we can use alternately.
for proper mixing of resin and hardner.
For safe use of IPD.
For safe and effective use.
utput (20% is acceptable) rate of production.
Cost
88750
120000
25000
USD 62700
100000
discuss it with
* Tools and Consumable criticality mapping -
Sr no
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
* Tools and Consumable criticality mapping -
Particulars
Vernier
Micrometre
Welding rods
Spanners Sets
Temperature Gun
Nuts of various Size - Check Sizes or need sample
Washers Check Sizes
Mould releasing Agent F57 LNC
high temp gloves LG 806 En338 size 10
Bucket 2 ltr
Stirrer manual
Gear Box - For Resin Mixing tank
Heating Element for Heating jacket
Epoxy Resin
Hardener
WR 360 X 100
WR 360 X 50
WR 360 X 1300
Winding Shaft
Label paper
Chain
Bobbin Roller
3 jaw Chuck 250 mm
Chuck Key Long
Paint Roller - 150
Paint Roller - 120 mm
MS Roller Dia 20 x 75 mm
Rubber Gloves Size
Plastic Gloves Micron and Size
Mask V 20
Mask 414
Goggles
Safety Shoes different Sizes
Coverall Different Sizes
brush Animal hair
Hammer Soft hammer 50 mm
Hemmer black
Hammer soft 75 mm
V belt different sizes - V Belt B880 B 33 and ,B 983LLP/B 37
Post Curing Oven Motor 3 phase, 3 Hp, foot mounted, 1420 rpm , H or F class winding ( IEC 60034-1)
Screw Driver Set
Bottom Sheet for Oven
Trolley for Post Curing Oven
High Temp grease for post curing Oven. Temp up to 200 degree cel.
Diamond cut-off Wheel 125 mm - 1.8 mm thickness with serration and internal diamond coating
Diamond cut-off Wheel 180 mm - 1.8 mm thickness with serration and internal diamond coating
Drill template Different Sizes
Core Bits different sizes
T Thread Rods
Nuts
Wire Brush
Brush to clean
Drill Adopter
bearing 6005 2Z with Oil seal
oil seal U Seal 25-38-7
Diamond Día 80 X 80 mm drum as per our drawing With 30-40 grit diamond
Spanner
Lathe turning Tools - Lath Tool ISO 06LH 2020 K20 Miranda
Insert CARBIDE INSERTS CNMG 120408 TT 1500
Tool for insert PCLNL 3225 M12
Nitrogen Gas
PU Tube
Sleeve for drill machine
Criticality Guidelines
1- Least Critical, work is not going to affect because of this.
2- We have more than one tools or ways, so we can use them alternately and will carry the work
3- Market Standard Available tools, can be arranged in 1 day.
4- Market Standard but has lead time more than 1 Week.
5- Work will stop and production get affected more than a 75%.