Professional Documents
Culture Documents
Explanations
Part A
KKS- Identification
System for Power
Stations
VGB-B 106A E
Edition 2004
Published by:
VGB PowerTech e.V.
Obtainable from:
VGB PowerTech Service GmbH
Verlag technisch-wissenschaftlicher Schriften
Postfach 10 39 32, D-45039 Essen
Phone: +49-(0)2 01 81 28-200
Fax: +49-(0)2 01 81 28-329
e-mail: mark@vgb.org
http://www.vgb.org
Reproduction is only permitted with prior
permission by VGB.
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3
With the edition 2004 the layout was adapted on the form used by “VGB PowerTech Service
GmbH” since the year 2000 and the text of the Application Explanations B 106 was converted to
standardized electronic formats.
The VGB Technical Committee “Technical Classification Systems”, often specified in the “KKS
Application Explanations”, became to the Working Panel “Reference Designation and Plant
Documentation” due to the structural changes of VGB in the last years.
A project team, specially installed by the Working Panel, provided also the "KKS Application
Explanations for Hydro-Power Plants" which was published in the year 2004. These specific
Application Explanations of Hydro-Power, published as B106 D1 supplement the existing
explanations around the special interests of the Hydro-Power plants and create the basis for a
more efficient engineering and project completion in this field of activity.
Correct application of the KKS is the condition that unique identification and rational function in
the desired measure is reached. The Application Explanations are supplements to the KKS
Guidelines and are intended to give assistance in use of the identification system.
Following overview shows the connection between the KKS Definitions and KKS Applications.
Part A DIN/KKS
General KKS Application Comparison
Explanations
KKS-
Application
Explanations Part B Part C Part D
Engineering discipline specific Subject specific Type of Power Plant
KKS application explanations specific KKS-
B1 Mechanical engineering Classification
Application
B2 Civil engineering examples
B3 Electrical and instrumen-
Explanations
(publication later)
tation
B4 Instrumentation in process D1 Hydro-Power
engineering Plants
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4
Contents
1 Structure and Scope.............................................................................................. 5
2 Format of Code ..................................................................................................... 6
2.1 Types of Code and Breakdown Levels ................................................................. 6
2.2 Examples of Types of Identification ...................................................................... 9
2.2.1 Process-Related Identification............................................................................... 9
2.2.2 Point of Installation Identification ......................................................................... 13
2.2.3 Location Identification.......................................................................................... 16
2.3 Prefix Symbols and Breakdown Symbols for Types of Code .............................. 17
2.4 Format of Breakdown Levels .............................................................................. 18
2.4.1 Classifying Code Elements.................................................................................. 18
2.4.2 Numbering Code Elements ................................................................................. 19
3 Contents of Data Characters............................................................................... 20
3.0 Total Plant........................................................................................................... 20
3.1 Process-Related Identification ............................................................................ 22
3.1.1 System Code....................................................................................................... 23
3.1.2 Equipment Unit Code .......................................................................................... 34
3.1.3 Component Code ................................................................................................ 41
3.2 Point of Installation Identification ........................................................................ 44
3.2.1 Installation Unit Code .......................................................................................... 45
3.2.2 Installation Space Code ...................................................................................... 47
3.3 Location Identification ......................................................................................... 48
3.3.1 Structure Code .................................................................................................... 49
3.3.2 Room Code ......................................................................................................... 51
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The Application Explanations show the many possible ways of using KKS to fulfil the
various identification requirements of the engineering disciplines. The application
explanations are also structured in keeping with these requirements.
The Application Explanations, which give examples on the use of KKS, contain detailed
descriptions for the various engineering disciplines and are subdivided as follows:
Part A: General KKS application explanations
Part B: Engineering discipline-specific application explanations
Part B1: Identification in mechanical engineering
Part B2: Identification in civil engineering
Part B3: Identification in electrical and control and instrumentation
engineering
Part B4: Identification of control and instrumentation tasks/functions in
process systems and identification of functions in control and
instrumentation systems
Part C: Engineering discipline-specific identification examples
Part B3
Part B1 Part B2
Identification in
Identification in Identification in electrical and con-
mechanical engineering civil engineering trol an instrumen-
ting engineering
Part B4
Identification of control and instrumentation tasks/functions in
process systems and identification of functions in control and
instrumentation systems
The present Part A comments on applications, which are common to all engineering
disciplines, Parts B1 - B4 on engineering discipline-specific applications.
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2 Format of Code
These three types of code use the same identification scheme, which is subdivided into
four breakdown levels. Originally the titles of the breakdown levels were based on the
process-related code:
Serial no. of
0 1 2 3
breakdown level
Titel of breakdown
Total plant Function Equipment unit Component
level
The titles of the breakdown levels of the three types of code will be as follows:
Serial no. of
0 1 2 3
breakdown level
Location
Total plant Structure code Room code
identification
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Serial no. of
0 1 2 3
breakdown level
Mechanical Electrical
Civil engineering
engineering engineering
Control and
Mechanical Control and
Instrumentatio
engineering Instrumentation
n
Measuring
System Transducer
circuit
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9
The process-related code serves to identify systems, plants, sections of plants and items
of equipment according to their tasks in the power station process. It is used by all
engineering disciplines.
The examples below illustrate applications in mechanical, civil, electrical, control and
instrumentation engineering. The examples also demonstrate combinations of code
elements from the various engineering disciplines within a code.
Example 1: Identification of a pump in a process-related system
Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Spray deluge
Example Unit Pump unit Pump
system
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Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Turbine buil-
Example Unit Rolling door Motor
ding floor
Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Switchgear
Example Unit Switchgear Fuse
assembly
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Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Start-up
Example Unit Fan unit Motor
transformer
Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Turbine buil- Junction Terminal
Example Unit
ding, floor box block
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Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Pressure
Example Unit Spray deluge Gauge
measu. circuit
Breakdown level 0 1 2 3
Equipment Component
Total plant System code
unit code code
Feedwater Group Control room
Example Unit
system control shut down
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13
The point of installation code serves to identify the installation units and installation
spaces of electrical and instrumentation and control facilities and equipment.
Example 8: Identification of a medium-voltage switchgear cubicle breakdown level
Breakdown level 0 1 2
Installation
Total plant
unit code
Medium-volt,
Example Unit •
switchgear
In this instance, subdivision of the installation unit into installation spaces is unnecessary.
Breakdown level 2 and the "full stop" breakdown symbol are thus not used.
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Breakdown level 0 1 2
Installation
Installation
Total plant space
unit code
code
Low-voltage
Example Unit • Tier, space
switchgear
Breakdown level 0 1 2
Installation Installation
Total plant unit code space
code
Electronic
Example Unit cabinet • Tier, space
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Breakdown level 0 1 2
Installation Installation
Total plant unit code space
code
Control con-
Example Unit sole/section • Coordinate
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16
The location code serves to identify structures, floors, rooms and fire areas in order to
provide unique addressing of the locations of plants, sections of plants an items of
equipment in power stations.
The location code is used by all engineering disciplines, whether mechanical, civil,
electrical, control and instrumentation engineering.
Example 12: Identification of a room in a boiler house breakdown levels
Breakdown level 0 1 2
Structure Room code
Total plant code
Boiler house, Room
Example Unit floor
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The types of code are distinguished in accordance with DIN 40719, Part 2, by means of
prefix and breakdown symbols.
Serial no. of
0 1 2 3
breakdown level
Location Structure
+ Total plant Room code
identification code
The prefix symbols are necessary because in some applications the same code letters
are used on breakdown level 1 for different types of code; consequently confusion is
possible if prefix symbols are not entered. The prefix symbols may be omitted if the code
remains unique, due to the use of formatted notation in flow diagrams, for example.
In the point of installation code the " • " breakdown symbol is placed between breakdown
levels 1 and 2.
Example:
Process-related code: Cooling unit in cabinet = CHA04 AH001
Point of installation code: Installation space in cabinet + CHA04.AH001
The " • " breakdown symbol is necessary for positive distinction between types of code
and therefore must always be written. Explanations on this are given in Part B3.
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The code is made up of breakdown levels. The individual breakdown levels are differently
formatted. They are made up of classifying and numbering code elements. The latter
consist of data characters occupied by alpha and numeric symbols.
Serial no. of
0 1 2 3
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
A or N N A A A N N A A N N N A A A N N
character
The breakdown levels and the data characters within the breakdown levels denote pro-
gressively smaller entities from left to right.
Read from left to right no data characters may be omitted. Special guidelines apply to
data characters G, F0 and A3 .
The alpha code elements F1, F2, F3, A1, A2 and B1, B2 have a classifying function.
Serial no. of
0 1 2 3
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
A or N N A A A N N A A N N N A A A N N
character
Maingroups F1
Groups F2
Subgroups F3
Maingroups A1
Subgroups A2
Maingroups B1
Subgroups B2
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The code elements G, F0, FN, AN, A3 and BN have a numbering function.
Serial no. of
0 1 2 3
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
A or N N A A A N N A A N N N A A A N N
character
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Serial no. of
0 1 2 3
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
(A or N) N A A A N N A A N N N A A A N N
character
Total Plant
Breakdown level 0 identifies
- Power station units
- Non-unit-specific plants
- Extensions
on the site of a power station irrespective of the three types of code. This code, where
used, has to be specified between the parties to the project with respect to:
- Contents
- Type of data character (A or N)
- Direction of numbering
Use of an alpha symbol for the data character of breakdown level 0 is recommended
since the next data character F0 (prefix number of breakdown level 1) is numeric.
Example 13: Identification of units and non-unit-specific plants in a total plant
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Project-specific local factors are crucial to the direction of numbering (or lettering). The
direction of numbering for breakdown level 0 should be established jointly with that for
the prefix number of breakdown level 1 (q.v.).
The directions of numbering are subject to agreement between the parties to the project
prior to the start of identification. However, standard identification schemes take priority.
The direction of numbering may be established on the basis of the following
considerations:
• Direction of flow of
- materials
- energy
• Direction of view from a defined standpoint, for example
- from left to right
- from bottom to top
- from front to rear
- from inside to outside
• Points of the compass
• Directions of extension
• Cartesian coordinates
• Polar coordinates
• Priorities
Breakdown level 0 may be omitted if the code remains unique. This has to be specified
between the parties to the project.
The "total plant" breakdown level is identical for all three types of code in all engineering
disciplines. It is therefore not dealt with in Parts B1 - B4 of the application explanations.
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Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= (A or N) (N) A A A N N A A N N N (A) A A N N
character
Prefix symbol
for process -related code
Prefix number for system code
Numbering of similar systems and
plants in the parts of a power station
identified on breakdown level 0
System classification
Classification of systems and plants as per KKS
Key
System numbering
Numbering subdivision of systems and plants into
subsystems and sections of plants
Equipment unit classification
Classification of mechanical equipment, electrical and control
and instrumentation equipment as per KKS Key
Equipment unit numbering
Numbering of mechanical equipment, electrical and control and
instrumentation equipment
Additional code
for the equipment unit code
Component classification
Classification of components, signals or signal applications as per KKS Key
Component numbering
Numbering of components, signals or signal applications
The data characters in parentheses () may be omitted if the code remains unique. This
has to be specified between the parties to the project.
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Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
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24
1
System code
F0 F1 F2 F3 FN
1 H
1
System code
F0 F1 F2 F3 FN
1 MK
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1
System code
F0 F1 F2 F3 FN
1 MK
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1
System code
F0 F1 F2 F3 FN
1 XA
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27
1
System code
F0 F1 F2 F3 FN
1 XK
1
System code
F0 F1 F2 F3 FN
1 URA
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Serial no. of
0 1 2 3
breakdown level
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
System classification
Classification of systems and plants as per KKS Key
Coding letters and designations of the main groups F1 as given in the Function Key:
A Grid and distribution system
B Power transmission and auxiliary power supply
C Instrumentation and control equipment
D Instrumentation and control equipment (for use only when the function keys CM to
CT are insufficient for the identification)
E Conventional fuel supply and residues disposal
F Handling of nuclear equipment
G Water supply and disposal
H Conventional heat generation
J Nuclear heat generation
K Nuclear auxiliary system
L Water, steam, gas cycle
M Main machine set
N Process energy supply for external users (e.g. district heating)
P Cooling water system
Q Auxiliary system
R Gas generation and treatment
S Ancillary system
T blocked
U Structure
V blocked
W System for regenerative-energies
X Heavy machinery
Y blocked
Z Workshop and office equipment
The subdivisions in F2 and F3 are given in the applicable Function Key.
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30
Example 22: System codes in power transmission and auxiliary power supply
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31
The path for looking up from data character F1 to data characters F2 and F3 and the
applicable interfaces and gaps is as follows: (examples/extracts from the Function Key)
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Interfaces:
The relevant pages of the Function Key show the interface definitions with the meanings
given below:
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Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
System numbering
Numbering subdivision of systems and plants into subsystems and sections of plants
Numbering starts anew when one of the preceding code elements changes. The FN code
element has no generally-applicable classifications. Redundant zeros must be written.
Details of application to be specified between the parties to the project.
The rules below also apply to the direction of numbering in FN:
• In process-related identification the direction of flow takes priority over local
conventions for orientation, for example. (Combinations with numbering
conventions according to direction of flow and local features give rise to conflicts
at intersections, e.g. of parallel pipe trains.)
• The direction of numbering of standardized identification conventions for plants
may only be established in accordance with non-project-specific considerations.
(Superposition of directions of numbering according to project-specific and local
considerations usually destroys the standardized identification convention.)
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Serial no. of
0 1 2 3
breakdown level
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
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35
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
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36
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal
37
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38
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39
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40
Serial no. of
0 1 2 3
breakdown level
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N (A) A A N N
character
Additional code
for the equipment unit code
The additional code is used for the numbering of:
- Pilot valves and overpressure protection equipment
- Multiple supplies for electric loads
- Measuring circuits which share one sensor
The additional code is not an alternative code for the components identified under break-
down level 3.
Examples of how to use the additional code in the mechanical, electrical and control and
instrumentation engineering disciplines are given together with particular instructions in
Parts B1, B3 and B4.
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41
Serial no. of
0 1 2 3
breakdown level
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
Component Classification
Classification of components, signals or signal applications as per KKS Key
Coding letters and designations of main groups B1 for components as given in the Com-
ponent Key and for signals and signal applications:
- Electrical component (to DIN 40719, Part 2)
K Mechanical component
M Mechanical component
Q Instrumentation and control component (non-electrical)
X Signal origin -
Y Signal application
Z Gated signal
Subdivisions in B2 for components are given in the applicable Component Key.
No generally valid rules have been established for subdivisions for "signals and signal
applications" since such subdivisions depend on the design of the control and
instrumentation systems. The subgroups have to be specified between the parties to the
project.
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42
Title of Component
Total plant System code Equipment unit code
breakdown level code
Designation of F0 F1 F2 F3 FN A1 A2 AN A3 B1 B2 BN
G
data character
Type of data
= A or N N A A A N N A A N N N A A A N N
character
Component numbering
Numbering of components, signals and signal applications
Redundant zeros must be written.
There are no generally valid rules for the systematics of numbering conventions.
Two examples of component identification are given below. Breakdown levels 0 and 1
are not included since the components can be combined in any form with codes from the
various engineering disciplines; for example, the fan as a mechanical component is used
both in mechanical engineering itself and also in civil, electrical, control and
instrumentation engineering applications. Examples of the identification of signals and
signal applications are commented on in Parts B3 and B4.
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43
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44
Title of
Total plant Installation unit code Installation space code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ (A or N) (N) A A A N N • A (A) (N) (N) N (A)
character
Prefix symbol
for point of installation code
Prefix number
for installation unit code
Numbering of similar installation units
in the parts of a power station
identified on breakdown level 0
Installation unit classification
Classifying subdivision of installation units, e.g.
cubicles, consoles, cabinets, panels
Installation unit numbering
Numbering subdivision of installation units
Breakdown symbol "full stop"
Installation space code
Vertical subdivision (rows)
of installation spaces in installation units
Installation space code
Horizontal subdivision (columns)
of installation spaces in installation units
Additional code for
installation space identification
Identification of special installation locations of components or further subdivision of AN
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45
The "full stop" breakdown symbol must always be written in order to distinguish the point
of installation code from the process-related and location codes.
This type of identification applies only to electrical and control and instrumentation
engineering.
Serial no. of
0 1 2
breakdown level
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46
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47
Serial no. of
0 1 2
breakdown level
Title of
Total plant Installation unit code Installation space code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N N A A A N N • A (A) (N) (N) N (A)
character
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48
Identification of locations in structures, on floors and in rooms and also of fire areas and
topographical stipulations (surface area grid).
Serial no. of
0 1 2
breakdown level
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ (A or N) (N) A A A N N (A) (A) (N) N N (A)
character
Prefix symbol
for the location code
Prefix number
for structure code
Numbering of similar structures in the
parts of power station identified on
breakdown level 0
Structure classification
Classifying subdivision of structures (outdoor
area as well)
Floor numbering
Numbering subdivision of structures into floors, storeys,
platforms, elevations, etc.
Room classification
Identification of rooms and fire areas
Room numbering
- Numbering of rooms an fire areas on each floor (number code)
or
- Identification of grid squares on each floor (coordinate system)
Additional code
for subdivision of room number
The data characters in parentheses 0 may be omitted if the code remains unique. This
must be specified between the parties to the project.
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49
Serial no. of
0 1 2
breakdown level
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N (N) A A A N N A A N N N A
character
Serial no. of
0 1 2
breakdown level
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N N A A A N N A A N N N A
character
Structure Classification
Classifying subdivision of structures (outdoor area as well)
Coding letters and designations for main groups F1 from the Function Key.
U Structure
The subdivisions into F2 and F3 are given in the applicable Function Key.
No generally binding rules have been established for the subgroups F3 of groups UA and
UX. Definitive rules to be specified between the parties to the project.
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal
50
Serial no. of
0 1 2
breakdown level
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N N A A A N N A A N N N A
character
Floor numbering
Numbering subdivision of structures into floors, storeys, platforms, elevations etc.
Numbering begins anew for each structure. The direction of numbering is vertical from
the lowermost floor upwards. Details of application to be specified between the parties to
the project.
See Part B2 for explanations.
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal
51
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N N A A A N N (A) (N) N N (A)
character
Room classification
Identification of rooms and fire areas
Cording letters and designations for main group A1:
R Room (may be omitted if code remains unique)
S Fire area (must always be written)
A2
is not used in numbered room codes
Room Numbering
Numbering of rooms and fire areas on each floor
Shafts and rooms which extend over more than one floor receive
the room numbering of the lowermost floor for all elevations. The
100s character may be omitted if no structure in the total plant
comprises more than 99 rooms. Is this is not the case, all room
numbering codes of the total plant must be written uniformly with
three data characters in AN.
Additional code
for subdivision of room number
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal
52
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal
53
Title of
Total plant Structure code Room code
breakdown level
Designation of F0 F1 F2 F3 FN A1 A2 AN A3
G
data character
Type of data
+ A or N N A A A N N A A (N) N N (A)
character
Room classification
Data character A1 = R must always be written
Coordinate on abscissa (alphanumeric)
The numeric data character may be omitted
Coordinate on ordinate (numeric)
Additional code
for subdivision of grid
The dimensions of the grid squares should be established with the aid of suitably scaled
coordinate systems (see DIN 1356) relative to a surveyed origin (e.g. after Gauß-Krüger).
The grid sizes and the meaning and type of the data characters (A or N) must be
specified between the parties to the project.
All rights reserved. The transmission and multiplication of this data is not allowed without the prior permission of the publisher Consulgal SA / Nova Oeiras - Portugal