Professional Documents
Culture Documents
, 2010.
Original Russian Text © I.G. Goryacheva, P.P. Usov, 2010, published in Trenie i Iznos, 2010, Vol. 31, No. 1, pp. 13–23.
*email: av239600@akado.ru
Received July 8, 2009
Abstract—A model is proposed for study of the effect of nonelastic qualities of contacting bodies separated
by a fine lubricant film on the contact characteristics. The problem is studied of the movement of the fine
lubricant film between the rigid spherical surface and the mobile viscoelasticlayer surface rigidly adhering to
the base. A unidimensional Kelvin model of the viscoelastic medium serves as the rheological model of the
viscoelastic layer. The calculation results show that the pressure is distributed in the viscous elastohydrody
namic point contact film very much differently from the pressure distribution in the UHD contact, particu
larly at slow sliding velocities. The friction coefficient is a nonmonotonous function of the sliding velocity.
The friction coefficient drops at slow velocities to a minimum as the velocity accelerates, and then it grows.
Key words: viscoelastic layer, Kelvin model, point contact, lubricant film, friction coefficient.
DOI: 10.3103/S1068366610010010
1
2 GORYACHEVA, USOV
R rigid sphere
Y
lubrication
X
0
H V
viscoelastic layer
rigid base
To describe the viscous fluid flow between the sur Let us assume the boundary conditions for equa
faces, let us use the Reynolds equation tion (1) as follows:
p̃ ( X,Y ) X,Y ∈ Γ = 0. (5)
∂ ⎛ h˜ ∂p̃ ⎞ ∂ ⎛ h˜ ∂p̃ ⎞ V ∂h̃
3 3
+ – = 0, (1) Here, Γ is the boundary region that the lubricating
∂X ⎝ 12μ ∂X⎠ ∂Y ⎝ 12μ ∂Y⎠ 2 ∂X
film occupies. This boundary consists of two parts: the
where p̃ is the pressure in the lubricating film; μ is the inlet and the outlet boundaries. The outlet boundary of
lubricating material viscosity; and h˜ is the lubricating the lubricating film is known. The condition of abun
film thickness. dant lubrication with the assumption made of the small
dimensions of the highpressure region compared with
Let us assume that the dimensions of the high the sphere radius is usually modeled by assuming the
pressure area in the lubricating film are small com inlet boundary as follows: (X = –∞, –∞ < Y < +∞).
pared to the sphere radius R; let us write the clearance During the numerical modeling, the outlet bound
between the surfaces in the following form:
ary is determined as (X = A˜ , – B ˜ ), where A˜ < 0
˜ ≤Y≤ B
2 2
X +Y and the values A˜ , B˜ are assumed sufficiently large so
h˜ = – Δ + + W, (2)
R that their further increase would not influence the cal
where Δ is the displacement of the sphere center in the culation results significantly.
direction perpendicular to the viscoelasticlayer sur Assume that the outlet boundary consists of three
face relative to its position when the sphere contacts lines: two rectilinear segments ( A˜ ≤ X ≤ C ( – B
˜ ), Y =
the layer when there is no deformation; W is the dis ˜ ), A˜ ≤ X ≤ C ( B
˜ ), Y = B
˜ ) and the curve X = C(Y)
placement of the viscoelasticlayer surface. The values –B
Δ and W are considered positive if they are directed passing through the points (C ( – B ˜ ), – B
˜ ), ( C ( B
˜ ), B
˜ ).
deep into the viscoelastic layer. Here, C(Y) is the unknown function that is determined
Let us assume the equation determining the dis so that the following condition is fulfilled:
placement of the viscoelastic layer as follows: ∂p̃
= 0, (6)
∂n ( C ( Y ), Y )
( 1 + a )p̃ + λ = ⎛ W + λ ⎞ ,
dp̃ E dW
(3)
dt H⎝ dt ⎠
where n is the vector normal to the curve X = C(Y).
where λ = ts(1 + a); ts is the time of relaxation of the Taking into account (5), condition (6) can be replaced
viscoelastic layer material; E is the instant modulus of with the following condition:
elasticity of the viscoelastic film layer material. ∂p̃
= 0. (7)
d d
Taking into account that = V ; let us rewrite ∂X ( C ( Y ), Y )
dt dX The pressure built up in the lubricating film bal
equation (3) as follows: ances the load applied to the sphere; i.e.,
= E ⎛ W + λV dW
⎞ . ∫ ∫ p̃ ( X, Y ) dX dY = P,
dp̃
( 1 + a )p̃ + λV (4) (8)
dX H⎝ dX ⎠ D
mesh located within the region of determination of the dependence on the viscoelastic layer compliance,
this equation: while the dependence on the value S at the constant
+ – values Sr, F reflects the dependence on the sliding
3 p i + 1, j – p i, j 3 p i, j – p i – 1, j Δx i + Δx i velocity.
h 1 – h 1 +
i + , j + i – , j – + –
2 Δx i 2 Δx j Δy j + Δy j
Let us consider the effect of each of the above
p i, j + 1 – p i, j p i, j – p i, j – 1⎞ parameters individually.
× ⎛ h 1
3 3
– h 1 (16)
⎝ i, j + 2 Δy + i, j –
2 Δy
– ⎠
j j
p
1
250
200
2
150
3
100 4
5
6
50
0
–0.14 –0.12 –0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 x
Fig. 2. Pressure distribution in cross section y = 0 at Sr = 7.6 × 10–7; S = 4.6 × 10–5 and different values of parameter F:
1—F = 4.38 × 10–6; 2—8.75 × 10–6; 3—1.72 × 10–5; 4—2.61 × 10–5; 5—3.48 × 10–5; 6—F = 4.36 × 10–5.
f, ft, fr
0.045
0.040
3
0.035
2
0.030
0.025
0.020
0.015
0.010 1
0.005
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 F ×10–5
Fig. 3. Dependence of friction coefficient and its components on parameter F at Sr = 7.6 × 10–7; S = 4.6 × 10–5: 1—ft; 2—fr;
3—f.
ρh, ×10–4
6
5
4
1 3
2
1
0
–0.14 –0.12 –0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 x
Fig. 4. Dependence of value ρh on coordinate x in cross section y = 0 at Sr = 7.6 × 10–7; S = 4.6 × 10–5 and different values of
parameter F: 1—4.38 × 10–6; 2—8.75 × 10–6; 3—1.72 × 10–5; 4—2.61 × 10–5; 5—3.48 × 10–5; 6—4.36 × 10–5.
6
200
4
2 3
150
1 5
100
50
0
–0.14 –0.12 –0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 0.06 x
Fig. 5. Pressure distribution in cross section y = 0 at Sr = 7.6 × 10–7; F = 8.75 × 10–6 and different values of parameter S:
1—4.6 × 10–5; 2—1.15 × 10–4; 3—2.2 × 10–4; 4—3.26 × 10–4; 5—4.25 × 10–4; 6—5.67 × 10–4.
f, ft, fr
0.025
0.020
3
0.015
0.010
2
0.005
0 2 4 S, ×10–4
Fig. 6. Dependence of friction coefficient and its components on parameter S at Sr = 7.6 × 10–7; F = 8.75 × 10–6: 1—ft; 2—fr;
3—f.
The Effect of the Parameter S As a result, the friction coefficient f equal to the
sum of ft and fr becomes a nonmonotonous function of
As the parameter S grows, the pressure distribution the parameter S. When the values S are small, the
becomes more symmetric with regard to the plane x = 0 coefficient f declines in response to increased S,
and approaches the pressure distribution in the UHD reaching a minimum, and then increases afterwards.
contact. This follows from Fig. 5, showing the pres The results in Fig. 7 show that the graphs h(x) slope
suredistribution function in the middle cross section at more to the axis x as S grows; the dependences h(x)
Sr = 7.6 × 10–7; F = 8.75 × 10–6 and different values of then resemble more the similar dependences in the
the parameter S. The maximum pressure in response UHD contact.
to increased S shifts in the direction of the sliding
velocity V.
Since the pressure distribution becomes more sym The Effect of the Parameter Sr
metric relatively the plane x = 0, the component of the As Sr declines (when the relaxation time ts is
friction coefficient fr grows initially as S increases. increased), the pressuredistribution function
Afterwards, when the pressure distribution approaches becomes more symmetric in respect of the axes x; i.e.,
the pressure distribution in the UHD contact, the it approaches to the function of the pressure distribu
coefficient fr ceases to decline in response to increased tion in the UHD contact. This follows from Fig. 8,
S and begins to rise. This rise occurs in the UHD con showing the pressuredistribution functions in the
tact because the pressure increases due to the hydrody middle cross section at F = 8.75 × 10–6; S = 4.6 × 10–5
namic effects in the inlet region of the lubricating film. and different values of the parameter Sr.
Figure 6 shows how the friction coefficient and its These changes in the function p(x, y) result in con
components depend on the parameter S. The coefficient siderable growth of the coefficient fr in response to
ft grows in response to increased S. This growth is due to growth of Sr. This is confirmed by the dependences of
the increase of the relation S/ρh in expression (15) for the friction coefficient and its components in Fig. 9 on
the ft. As the numerator S increases, this relation ρh the parameter Sr at F = 8.75 × 10–6; S = 4.6 × 10–5.
grows considerably, as well. This follows from Fig. 7, The coefficient ft grows weakly in response to
showing the dependences of ρh on the coordinate x in increased Sr. This growth is due to the changes in the
the cross section y = 0. However, ρh grows in the high dependences ρh on the coordinate x and y as Sr
pressure region much less than S, so the coefficient ft changes. Figure 10 shows these dependences in the
increases in response to increased S. cross section y = 0 at F = 8.75 × 10–6; S = 4.6 × 10–5
ρh, ×10–4
3
6
5
4
2
3
2
1
1
0
–0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 0.06 x
Fig. 7. Graphs of function ρh(x, y) in cross section y =0 at Sr = 7.6 × 10–7; F = 8.75 × 10–6 and different values of parameter S:
1—S = 4.6 × 10–5; 2—1.15 × 10–4; 3—2.2 × 10–4; 4—3.26 × 10–4; 5—4.25 × 10–4; 6—5.67 × 10–4.
5
200
4
2
150
3
1
100
50
0
–0.14 –0.12 –0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 0.04 x
Fig. 8. Pressure distribution in cross section y = 0 at F = 8.75 × 10–6; S = 4.6 × 10–5 and different values of parameter Sr: 1—Sr =
1.16 × 10–6; 2—4 × 10–7; 3—2.43 × 10–7; 4—1.67 × 10–7; 5—1.17 × 10–7.
f, ft, fr
0.030
0.025
3
0.020
2
0.015
0.010
1
0.015
Fig. 9. Dependence of friction coefficient and its components on parameter Sr at F = 8.75 × 10–6; S = 4.6 × 10–5: 1—ft; 2—fr;
3—f.
ρh, ×10–4
1 2 34
5
0
–0.10 –0.08 –0.06 –0.04 –0.02 0 0.02 0.04 0.06 x
Fig. 10. Graphs of function ρh(x, y) in cross section y = 0 at F = 8.75 × 10–6; S = 4.6 × 10–5 and different values of parameter Sr:
1—Sr = 1.16 × 10–6; 2—4 × 10–7; 3—2.43 × 10–7; 4—1.67 × 10–7; 5—1.17 × 10–7.