Co Hen

28.04.
2011
INDIAN CANE POWER LTD, UTTUR . 28 MW COGEN

PLANT DETAIL
Cogeneration:-
In simplest terms cogeneration is the process of using a single fuel to

produce more than one form of energy sequence cogeneration of steam
and electricity can significantly increase the overall efficiencies of fuel
utilization in the process industries. A minimum condition for cogeneration
is the simultaneous requirement of heat and electricity in favorable ratio,
which is well fulfill in the sugar industriy.Thermodynamics of electricity
production necessitates the rejection of a large quantity heat to a lower
temperature sink. In normal electricity generation plants, this heat rejection
takes place in condenser where up to 70% of heat in steam is rejected to
the atmosphere. In cogeneration mode, however heat is not wasted and is
instead used to meet process heating requirement. Overall efficiency of
fuel utilization can thus be increased to 60% or even higher in some cases.
India, today, is perhaps the world leader in the implementation of modern
cogeneration projects in sugar mill.
BOILER AND AUXILLARIES
Boiler:-
Boiler is a closed pressure vessel exceeding capacity more than 25Ltr/hr which
means to generate steam by utilizing heat from combustion of fuel.
Types of Boiler:-
1) Water Tube: - A water tube boiler is a type of boiler in which water

circulates in tubes heated externally by the fire. Water tube boilers are
used for high-pressure boilers. Fuel is burned inside the furnace, creating
hot gas which heats water in the steam-generating tubes. Most of modern
boilers are water tube boiler, mean for higher capacity.
2) Fire Tube Boiler: - A fire-tube boiler is a type of boiler in which hot gases
from a fire pass through one or more tubes running through a sealed
container of water. The heat of the gases is transferred through the walls
of the tubes by thermal conduction, heating the water and ultimately
creating steam. In this type of boiler, flue gas circulates inside the tube &
tubes are surrounded by water. Ancient boilers are Fire tube boilers &
mean for small capacity.
Boiler Specification:-
Reg No : - KTK-3225
Make : - Thermax Babcock& Wilcox Pune,
India
Type : - Bi drum, bent water tube, natural
Circulation, Stoker fired Boiler
Working Pressure : - 87 Kg/Cm2 g.
Design pressure : - 102 Kg/Cm2 g.
Hydraulic Test pressure : - 153 Kg/Cm2 g.
Main steam temp : - 515±50C
Capacity : - 125TPH
Main fuel : - Bagasse-100%, 80% imported coal,
65%
Indian coal.
Temp control : - 60-100% MCR
FW temp at Eco I/L :- 1650C
Heating surface area :- 5036m2
Super heater heating surface area :- 1714 m2
Economizer heating surface area :- 2568.5 m2
Boiler (water panel, steam drum : - 2467.5 m2
Mud drum, bank zone)
Boiler Thermal Efficiency : - 71.15% (Design)
Steam to Fuel Ratio : - 2.30
Bagasse Requirement :- 54.34MT
Auxiliaries Power Consumption :- 1382.40 kWh
Sizes of Pressure parts
Steam drum cylinder portion :- 1375IDX100mmThk

Steam drum dish end :- 1375mmIDX80 mmThk
Mud drum Cylinder portion :- 960mmX63mmThk
Mud drum dish end :- 960mmX63mm Thk
Furnace Tubes size :- 76.2mmX4.06mmThk
Bank zone Tubes size :- 63.5mm X4.06mm Thk
Economizer Coils Size :- 38.1mmX4.06mm Thk
PRI SH-1 coils size :- 50.8mmX4.06mm Thk
PRI SH-II coil size :- 50.8mmX4.06mm Thk
SEC SH coil size :- 50.8mmX4.06mm Thk
Losses in Boiler:-
Heat loss due to dry flue gas :- 4.320%

Heat loss due to moisture in fuel :- 13.830%
Heat loss due to H2 in fuel consumption :- 8.09%
Heat loss due to unburnt :- 0.311%
Radiation & uncounted loss :- 0.336%
Total Losses :- 26.887%
Boiler Efficiency GCV basis :- 73.1% (Actual)
Design Fuel Bagasse Specification:-
Carbon :- 23.50%
Hydrogen :- 3.25%
Sulphur :- 0.00%
Oxygen :- 21.75%
Nitrogen :- 0.00%
Ash :- 1.5%
Moisture :- 50%
GCV :- 2272Kcal/Kg
Air Pre Heater heater
An air preheater (APH) is a general term to describe any device designed to

heat air before another process (for example, combustion a boiler with the
primary objective of increasing the thermal efficiency of the process. They may
be used alone or to replace a recuperative system or to replace a steam coil.
In particular, this article describes the combustion air preheaters used in large
boilers found in thermal power stations producing electrical power from e.g. fossil
fuels, biomass or waste. The purpose of the air preheater is to recover the heat
from the boiler flue gas which increases the thermal efficiency of the boiler by
reducing the useful heat lost in the flue gas. As a consequence, the flue gases
are also sent to the flue gas stack (or chimney) at a lower temperature, allowing
simplified design of the ducting and the flue gas stack. It also allows control over
the temperature of gases leaving the stack (to meet emissions regulations, for
example).
Types Of APH
1) Tubular type built: - Tubular preheaters consist of straight tube

bundles which pass through the outlet ducting of the boiler and open
at each end outside of the ducting. Inside the ducting, the hot furnace
gases pass around the preheater tubes, transferring heat from the
exhaust gas to the air inside the preheater. Ambient air is forced by a
fan through ducting at one end of the preheater tubes and at other end
the heated air from inside of the tubes emerges into another set of
ducting, which carries it to the boiler furnace for combustion.
2) Regenerative type:-
 Rotating-plate regenerative air preheater:- he rotating-plate

design (consists of a central rotating-plate element installed
within a casing that is divided into two (bi-sector type), three
(tri-sector type) or four (quad-sector type) sectors containing
seals around the element. The seals allow the element to rotate
through all the sectors, but keep gas leakage between sectors
to a minimum while providing separate gas air and flue gas
paths through each sector.
 Stationary-plate regenerative air preheater: - The heating

plate elements in this type of regenerative air preheater are
also installed in a casing, but the heating plate elements are
stationary rather than rotating. Instead the air ducts in the
preheater are rotated so as to alternatively expose sections of
the heating plate elements to the up flowing cool air.
APH Speciafication:-
Tube size : - 63.5mmODX2.6mmThkX5.3mtrLg

Total No of tubes : - 6216
Heating Surface Area : - 6573 m2
No of Passes : - Two
FG inlet temp : - 249 0C
FG out let temp : - 150 0C
Air Inlet Temp :- 35 0C
Air Out let Temp : - 200 0C
Note: -
1) Air requirement for our 125 TPH Boiler @ 3.65TPH/Ton of Bagasse=
198TPH.
 Bottom Air= 138TPH
 OFA air = 60 TPH
TIPS FOR ENERGY EFFICIENCY
SL DESCRIPTION EFFICIENCY
NO
1 Flue gas back end temperature reduction Boiler efficiency will rise by
by 1%
22 0C
2 5% reduction in excess air Boiler efficiency will rise by
1%
3 1% reduction of residual oxygen at stack Boiler efficiency will rise by
gas (Flue gas) 1%
4 1mm thick scale on water side of pressure fuel consumption will rise
parts by
5 to 8%
5 3mm thick of soot on external surface of fuel consumption will rise
pressure parts by 2.5%
6 3mm dia hole on pipe carrying 7Kg/cm2 fuel oil waste/year by 3300
steam ltr
7 6 0C rise in temp of feed water by Fuel consumption will be
economizer/return condensate reduced by 1%
8 0.25mm thick air film heat transfer 330 mm thick copper wall
resistance is equal to
9 A bare steam pipe of dia 150mm X100mm Fuel oil waste/year by
length carrying 8Kg/Cm2 saturated steam 25000ltr
10 By floating 45 mm dia polypropylene plastic Hat loss can be reduced by
ball on 90 0C hot liquid /Condensate 70%.
HP Heater:- HP heater is an accessories which preheat the feed water going to

boiler in turn increases boiler efficiency by using turbine exhaust steam. Also
avoid condensation of gas at economizer back end.
Shell Side Data:-

Design Pressure : - 10.5Kg/cm2
Hydraulic pressure : - 13.65Kg/cm2
Design Temp : - 2200C
No of Zones :- one
Working pressure :- 7Kg/cm2
Quantity of steam :- 12.294 TPH
Inlet/ Outlet temp :- 180/164.20C
Tube side:-
Design Pressure :- 135Kg/cm2
Hydraulic pressure :- 175.5Kg/cm2
Design Temp :- 1900C
No of passes :- two
Working pressure :- 100Kg/cm2
Quantity of FW :- 128.750 TPH
Inlet/ Outlet temp :- 115/1650C
Heating surface area :- 190m2
No of U tubes :- 231+1
Tube size :- 15.875x18BWGx8166Lg
Steam requirement for HP heater = FW (T2-T1)/Enthalpy of 8Ata steam
(Season) = 109.25* (165-115)/695
= 8.0 Tons.
Steam requirement for HP heater = FW (T2-T1)/Enthalpy of 8Ata steam

(Off-season) = 101.5* (165-115)/695
= 7.0 Tons.
Where T1- Feed water temperature at HP heater inlet

T2- Feed water temperature at HP heater outlet
FW- Feed Water flow.
Dearator: - Dearator is equipment removes corrosive gases such as dissolved

oxygen and free carbon dioxide from the boiler feed water by heating feed water
to the operating temperature by steam. Dissolved oxygen in dearator should be
less than 0.007ppm. Dearator works on Pascal Partial Law. As temperature of
FW increases, solubility of dissolved oxygen decreases.
Hydrazine hydrate is dozed in Dearator tank as oxygen scavenger which

removes complete oxygen & makes Feed water free from oxygen.
Types of Dearator:-
 Tray Type Dearator

The typical horizontal tray-type deaerator in Figure 1 has a vertical domed
dearation section mounted above a horizontal boiler feed water storage vessel.
Boiler feed water enters the vertical dearation section above the perforated trays
flows downward through the perforations. Low pressure dearation steam enters
below the perforated trays and flows upward through the perforations.
 Spray-type deaerator:-
As shown in Figure, the typical spray-type deaerator is a horizontal vessel which

has a preheating section (E) and a dearation section (F). The two sections are
separated by a baffle(C). Low-pressure steam enters the vessel through a
sparger in the bottom of the vessel.
The boiler feed water is sprayed into section (E) where it is preheated by the
rising steam from the sparger. The purpose of the feed water spray nozzle (A)
and the preheat section is to heat the boiler feed water to its saturation temp to
facilitate stripping out the dissolved gases in the following dearation section.
The preheated feed water then flows into the dearation section (F), where it is deaerated
by the steam rising from the sparger system. The gases stripped out of the water exit via
the vent at the top of the vessel. The deaerated boiler feed water is pumped from the
bottom of the vessel to the steam generating boiler system.
Dearator Speciafication:-
Dearation capacity :- 160 TPH

Water holding capacity :- 100 MT
Design Pressure :- 3 Kg/cm2
Hydraulic test Pressure :- 4.5 Kg/cm2
Design Temperature :- 150 0C
Working Pressure :- 0.75Kg/cm2
Working Temperature :- 115 0C
Design code :- Non IBR
Steam requirement for Dearator = FW (T2-T1)/Enthalpy of 3 Ata Steam

(Season) = 126.25*(115-100)/654
= 3TPH.
Steam requirement for Dearator = FW (T2-T1)/Enthalpy of 3 Ata Steam

(Off Season) = 110*(115-55)/654
= 10TPH.
Draft:-
 Induced draught: This is obtained one of three ways, the first being the
"stack effect" of a heated chimney, in which the flue gas is less dense
than the ambient air surrounding the boiler. The denser column of ambient
air forces combustion air into and through the boiler. The second method
is through use of a steam jet. The steam jet oriented in the direction of flue
gas flow induces flue gasses into the stack and allows for a greater flue
gas velocity increasing the overall draft in the furnace. This method was
common on steam driven locomotives which could not have tall chimneys.
The third method is by simply using an induced draft fan (ID fan)
which removes flue gases from the furnace and forces the exhaust
gas up the stack. Almost all induced draft furnaces operate with a
slightly negative pressure.
 Forced draught: Draft is obtained by forcing air into the furnace by means
of a fan (FD fan) and ductwork. Air is often passed through an air heater;
which, as the name suggests, heats the air going into the furnace in order
to increase the overall efficiency of the boiler. Dampers/VFD drives are
used to control the quantity of air admitted to the furnace. Forced draft
furnaces usually have a positive pressure.
 Balanced draught: Balanced draft is obtained through use of both

induced and forced draft. This is more common with larger boilers where
the flue gases have to travel a long distance through many boiler passes.
The induced draft fan works in conjunction with the forced draft fan
allowing the furnace pressure to be maintained slightly below atmospheric.
ID Fans :- 02 Nos
Make :- Flaktwoods
Model :- HABB-7-180-244-06-6-8
Capacity :- 45Kg/s or 224000 m3 /hr
Static pressure :- -250mm of wc
Design temp :- 200 0C
Operating temp :- 185 0C
Gas density at operating temp :- 0.7240Kg/ m3
GD2 value :- 3800 Kg-m 2
Fan Speed :- 735rpm
Lubrication :- EP2 grease
Lube interval :-1400 hrs or 58days
*Total flue gas generation in our boiler is 367000 m3/hr @ 6.76 m3/kg of
bagasse
FD Fans :- 02 Nos
Make :- Flaktwoods
Model :- HABB-7-125-163-04-1-1
Capacity :- 32.97Kg/s or 118.6 m3 /hr
Static pressure :- 175mm of WC
Gas density at operating temp :- 1.054Kg/ m3
Fan Speed :- 965rpm
 Total Air flow requirement for our Boiler (125TPH)------ 197m3/hr

 Bagasse required to our Boiler---54Tons/Hr
SA Fans :- 02 Nos
Make :- Flaktwoods
Model :- HABB-7-80-170-02-1-1
Capacity :- 13.19Kg/s or 47.4 m3 /hr
Static pressure :- 675mm of WC
Gas density at operating temp :- .7240Kg/ m3
Fan Speed :- 1480rpm
 SA Air flow requirement for our Boiler (125TPH)------ 69m3/hr
Boiler Feed Water Pump:-

A boiler feed water pump is a specific type of pump used to pump feed water
into a steam boiler. The water may be fresh DM water supplied or returning
condensate produced as a result of the condensation of the steam produced by
the condenser or process. These pumps are normally high pressure units that
take suction from a Dearator and can be of the centrifugal pump type or positive
displacement type.
Feed water pumps range in size up to many horsepower and the electric motor is
usually separated from the pump body by some form of mechanical coupling.
Large industrial condensate pumps may also serve as the feed water pumps in
either case, to force the water into the boiler, the pump must generate sufficient
pressure to overcome the steam pressure developed by the boiler. This is usually
accomplished through the use of a centrifugal pump.
Feed water pumps sometimes run intermittently and are controlled by a float
switch or other similar level-sensing device energizing the pump when it detects
a lowered liquid level in the boiler. The pump then runs until the level of liquid in
the boiler is substantially increased. Some pumps contain a two-stage switch. As
liquid lowers to the trigger point of the first stage, the pump is activated. If the
liquid continues to drop (perhaps because the pump has failed, its supply has
been cut off or exhausted, or its discharge is blocked), the second stage will be
triggered. This stage may switch off the pump equipment (preventing the boiler
from running dry and overheating), trigger an alarm, or both.
Another common form of feed water pumps run constantly and are provided with
a minimum flow device to stop over pressuring the pump on low flows. The
minimum flow usual returns to the tank or deaerator.
Steam locomotives and the steam engines used on ships and stationary
applications such as power plants also required feed water pumps. In this
situation, though, the pump was often powered using a small steam engine that
ran using the steam produced by the boiler. A means had to be provided, of
course, to put the initial charge of water into the boiler (before steam power was
available to operate the steam-powered feed water pump). The pump was often
a positive displacement pump that had steam valves and cylinders at one end
and feed water cylinders at the other end; no crankshaft was required.
Automatic regulation valve (ARC):- The ARC valve provides protection for
centrifugal pumps during low flow conditions. It recirculates a minimum flow
requirement automatically to the deaerator to prevent the pump from overheating
and causing internal damage. Pump manufacturers will dictate a pump's
minimum flow requirement. The ARC valve will be designed to flow normal
capacities through the main valve and also size the bypass to handle the
minimum flow. Additionally, the flow sensing element, a disc, also acts as a check
valve to prevent reverse flow to the pump.
Feed Water Pump: - :- 03 Nos
Make :- KSB Pumps Ltd, Pune
Model :- HGC 3/14
Fluid :- Feed water
Pump Speed :- 2980 rpm
Capacity :- 89 m3 /hr
Design Head :- 1230mtr
Fluid temp :- 1150C
Coupling make :- Rathi
Model & type :- LFG 103-210, Gear spacer type
Lubrication :- Servo system-46
Motor KW/rpm :- 354KW/2980
Feed Water Transfer Pump: - :- 02 Nos

Make :- KSB Pumps Ltd, Pune
Model :- CPK GC/100-250(S)
Fluid :- Feed water
Pump Speed :- 2970 rpm
Capacity :- 147.5+26m3 /hr
Design Head :- 85mtr
Coupling make :- Rathi
Lubrication :- Servo system-46
Motor KW/rpm :- 75KW/2970 (Siemens Make)
Travagrate : - 02
Number of Gate : - Dual grate

Shaft centre to centre distance : - 6100mm
Grate width : - 8640mm
No of bearings per Shaft : - 04 Nos
No of links per chain assembly :- 98Nos
No of chain assembly :- 08Nos
Anchor bearing location :- Second from drive end.
Grate casting 298 mm/grate bars :-22 Nos
Assembly
Grate casting 298 mm/grate bars :-08 Nos
Assembly
Skid shoes/grate bar assembly :- 16 Nos
Fabricated grate bar/grate :- 94 Nos
Hydraulic Pump:-
Make :- Yuken
Rated Pressure :- 40kg/cm2
Displacement :-
Model :- PVR 1T-17-F-RL-2080
MFG No :- 652
Directional Valve:-
Make :- Yuken
Model :- DHG-06-2B2-50
Manufactured By :- Yuken India Ltd, Liscence Yuken Kogyo
Japan
Flow Control Valve:-
Make :- Yuken
Model :- FG-02-30-22801
Japan.
Relief Valve:-
Make :- Yuken
Model :- BG-06-P-32
Japan.
Screw Feeder:-
Gear Reducer:-
Make :- PBEGL
Type :- ACK 60S
KW :- 7.5
Rpm :- 1450
Actual Ratio :- 64.3
Out put Torque :- 253Kgfm
Motor:-
Type :- HX+ 132S MC4
Duty :- S1
Enclosure :- IP-55
Insulation Class :- F
Ambient Temp :- 50 0C
Pf :- 0.82
Efficiency :- 85%
Conn :- Delta
Frequency :- 50HZ
Volts :- 415±10%
KW/HP :-5.5/7.5
RPM :- 1430
Amps :- 11A
Bearing DE :- 6308ZZ C3
Bearing NDE :- 6307ZZC3
Weight :- 70Kg
Drum Feeder
Gear Reducer:-
Make :- PBL
Type :- 11 3P II
KW :- 7.5
N1 :- 500RPM
N2 :- ----
Ratio :- 92.24/1
Motor:-
Type :-
Duty :- S1
Enclosure :- IP-55
Pf :- 0.72
Efficiency :- 88.5%
Conn :- Delta
Frequency :- 50HZ
Volts :- 415±10%
KW/HP :-7.5/10
RPM :- 969
Amps :- 16A
Gear Reducer:-
Make :- PBL
Type :- 11 3P II
KW :- 7.5
N1 :- 500RPM
N2 :- ----
Ratio :- 92.24/1
Motor:-
Type :-
Duty :- S1
Enclosure :- IP-55
Pf :- 0.72
Efficiency :- 88.5%
Conn :- Delta
Frequency :- 50HZ
Volts :- 415±10%
KW/HP :-7.5/10
RPM :- 969
Amps :- 16A
Coal drag chain conveyor
Gear reducer
Make :- PBEGL
Type :- AMK 100S
KW :- 5.5
RPM :- 1450
Actual Ratio :- 95/1
Output torgue : - 285Kgm
E) CHIMNEY
Make : Shilpa Construction Delhi
Height : 90M
Stack dia at bottom ID : 3.5M
Stack dia at bottom OD : 4.9Mtr
Stack dia at top ID : 3.2M
Stack dia at top OD : 4.252mtr
Construction : RCC.
Air Compressor:-
Non lubricant, vertical, double acting, reciprocating air compressor.
Make :- Inger-soll Rand
Model :- 8X7 NL
Package :- 40IS1
Working Pressure :- 100PSI
Capacity :- 140CFM.
Speed :- 1465rpm
Motor pulley dia :- 12’’
Compressor Pulley dia :- 28’’
Note:- 8’’ :- Diameter of piston, 7” :- stroke length.

NL:- Non lubricant type.
AIR DRIER:-
Make :- Gem Equipments Ltd, (COIMBATORE)

Item :- Desiccant Air Drier
Model :- HLN015
Capacity :- 150CFM
Working Pressure :- 12.5 Kg/Cm2
ELEC :- 220 VAC
SL No :- 0639-02/07
Jack well & Water Treatment Plant
Jack Well Pump :- 10 No
Pump Detail
Three Phase induction mono block pump.
3 Phase/50 HZ/380Volts
Make :- AQUATEX
Type:- :- AMH43F
Size :- 65X50
Kw/Hp :- 7.5/10
Current :- 15Amps
Head :- 65Mtr
Discharge :- 7LPS/ 25.2m3 /hr.
RPM :- 2900RPM
Insulation class :- A
AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.
Reservoir Pump :-02 No
Reservoir capacity-1 :- 175000 m3

Reservior-2 :- 135000m3
Total capacity : - 310000m3
Pump Detail
Three Phase induction mono block pump.
3 Phase/50 HZ/380Volts
Make :- AQUATEX
Type:- :- AMH43F
Size :- 65X50
Kw/Hp :- 7.5/10
Current :- 15Amps
Head :- 14Mtr
Discharge :- 40lps/ 144m3 /hr.
RPM :- 1440RPM
Insulation class :- A
AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.
DM Plant:- :- DM cum RO Unit
Capacity :- 2X 25M3/hr
Raw Water Tr Pump :- 03 Nos

Model :- PPH 85M
Capacity :- 265M3/hr
Head :- 60Mtr
MOC :- CI
RPM :- 2900
Frame :- 250
Cl Tr Pump to RO Plant:- :-02
Model :- PPH9S
Capacity :- 75M3/hr
Head :- 35Mtr
Motor Hp :- 20
RPM :- 2900
MOC :- SS-316
Frame :- 160
Cl Tr Pump to Softener Plant:- :- 02
Model :- PPH9
Capacity :- 65M3/hr
Head :- 40Mtr
Motor Hp :- 25
RPM :- 2900
MOC :- CI
Frame :- 180
Cl Tr Pump to Sugar Plant:- :- 02
Model :- PPH8SM
Head :- 40Mtr
Motor Hp :- 60
RPM :- 2900
MOC :- CI
Frame :- 250S
Back Flush pump :- 02

Model :- PPH 3S
Capacity :- 62M3/hr
Head :- 14Mtr
Motor Hp :- 7.5
RPM :- 2900
MOC :- SS-316
Frame :- 132
Fast Flush pump :- 02

Model :- PPH 3
Capacity :- 57M3/hr
Head :- 20Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
RO Feed pump :- 02
Model :- PPH 3M
Capacity :- 35M3/hr
Head :- 25Mtr
Motor Hp :- 7.5
RPM :- 2900
MOC :- SS-316
Frame :- 132
Degasifier pump :- 03
Model :- PPH 3
Capacity :- 30M3/hr
Head :- 35Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
RO chemical cleaning pump :- 01

Model :- PPH 1
Capacity :- 27M3/hr
Head :- 30Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
DM water Tr pump :- 02
Model :- PPH 3M
Capacity :- 25M3/hr
Head :- 35Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
Soft water tr pump to CT :- 02

Model :- PPH9
Capacity :- 65M3/hr
Head :- 40Mtr
Motor Hp :- 25
RPM :- 2900
MOC :- CI
Frame :- 180
Effluent Tr Pump :- 02
Model :- PPH 3M
Capacity :- 25M3/hr
Head :- 35Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
Sludge Tr pump
Model :- PPH 3M
Capacity :- 25M3/hr
Head :- 35Mtr
Motor Hp :- 10
RPM :- 2900
MOC :- SS-316
Frame :- 132
Antiscalant dozing pump

Make :- Milton Roy
Model :- A10
Max O/P :- 2 LPH
Max Pressure :- 10 Kg/Cm2
SMBS dozing pump

Make :- Milton Roy
Model :- B12L
Max O/P :- 9.5LPH
HCL dozing pump

Make :- Milton Roy
Model :- B12L
Max O/P :- 9.5LPH
SL
DESCRIPTION
NO UNIT QTY/DAY NOS APPLICATION
A PRETREATMENT
FERIC
1 CHLORIDE KG 30 40 COGULANT
FLOCULATION. AID FOR
POLYMER
2 KG 2.27 101 COGULATION
SODIUM
3 HYPOCHLORIDE KG 200 20 TO KILL MICROORGANISM
4 8185 KG 3 57 WATER CLARITY CHEMICAL
B RO CHEMICAL
1 SMBS KG 1.5 113 TO REMOVE CHLORINE
2 ANTISCALENT KG 0.4 150 ACT AGAINST SCALE
3 RO HCL KG 0.27 11407 TO MAINTAIN PH

DM PLANT
C CHEMICAL
1 HCL KG 4.5 222 CAT ION REGENERATION
2 CAUSTIC SODA KG 2.82 177 ANION REGENERATION

BOILER
D CHEMICALS
TRI SODIUM
1 PHOSPATE KG 0.66 455
PH BOOSTER IN BOILER
113
2 KG 0.08 1150 DRUM
3 1605 KG 0.8 200 PH BOOSTER IN DEARATOR

OXYGEN SCAVANGER IN
163
4 KG 1 15 DEARATOR
OXYGEN SCAVANGER FOR
WET PRESERVATION, MAY
5 4221 KG 1 120
BE USED IN BOILER
RUNNING
E ETP CHEMICALS
DECOMP
AEROBIC
MICROBIAL
1 CULTURE
2 DAP
3 UREA
4 COW DUNG
FIRM SEPT BIO
5 CATALYST
MLSS:- MIXED
LIQUID
SUSPENDED
1 SOLIDS
BOD:-
BIOLOGICAL
OXYGEN
2 DEMAND
COD:-
CHEMICAL
OXYGEN
3 DEMAND
DM PLANT FLOW DIAGRAM
Head 40 m
Discharge 250 m³/hr
RPM 2900
kW/HP 45/60
TO SUGAR PLANT
FROM M G F-1 M G F- 2
CLARIFIER CLARIFIED WATER CAP=120 m³ CAP=120 m³
STORAGE TANK SOFTNER SOFTNER-2
CAP= 500 m³ SAND SAND SOFTNER-1
PRE-TREATMENT CHEMICAL CAP= 90 m³
CAP= 90 m³
DOSING PUMPS - 6 Nos.
HIGH RATE SOLID
Pump Dosing Output Max. Pr CONTACT CLARIFIER TO UF / RO
CLARIFIED WATER TRANSFER
No. LPH kg/cm² (HRSCC)
PUMPS TO UF/RO - 02 Nos. To Trench
1 - 2 Ferric 400 8 Head 35 m
chloride HOLDING CAP=550 m³ CLARIFIED WATER TRANSFER
Discharge 75 m³/hr
3 - 4 Polyelectro 320 PUMPS TO SOFTENER - 02 Nos.
8 RPM 2900
-lyte CLARIFICATION RATE Head 40 m BRINE
kW/HP 15/20
5 - 6 Sodium hy 170 250 m³/hr Discharge 100 m³/hr TANK
5
-pochlorite RPM 2900
kW/HP 20/25
6
Sodium
Tank
Hypochlorite
5 NEUTRALI- To Trench
SLUDGE SOFT WATER SOFT WATER
ZATION
To Trench TANK STORAGE STORAGE
4 TANK
TANK 1 TANK 2
Poly -
Electrolyte SLUDGE TRANSFER NEUTRALIZATION PIT CAP= 300 m³ CAP= 300 m³
Tank PUMPS - 02 Nos. PUMPS - 02 Nos.
3
Head 15 m Head 10 m
Discharge 5.0 m³/hr Discharge 50 m³/hr
2
Ferric RPM 2900 RPM 2900
HP 5.0 SOFT WATER TRANSFER PUMP
Chloride Tank
kW/HP 1.1/1.5
TO COOLING TOWER - 02 Nos.
DAY STORAGE 1
Head 40 m
TANK-2 Discharge 100 m³/hr
RPM 2900
CAP= 4,000 m³ kW/HP 20/25
COOLING TOWER AND AUXILLARIES:-
Cooling tower Make :- Pharapur cooling tower Ltd, Calcutta

Cooling tower :- RCC induced draft counter flow cooling
tower
Type of water :- soft water with commercial zero hard ness.
Quantity of make up water :- 36003/hr
No of cells :- 4
Flow per cells :- 1750M3/hr
Hot water temp :- 420C
Cold water temp :- 320C
Inlet wet bulb temp :- 270C (without recirculation allowance)
Inlet wet bulb temp :- 280C (with recirculation allowance)
Static head above basin :- 5.47Mtr
Design live load on fan deck :- 500Kg/M3
Fan speed :- 164 RPM

Fan drive transmission :- Gear box (enclosed in oil bath)
Fan blade construction :- Easily removable adjustable pitch and blade
shank
Fan blade Material :- Cast alluminium
Type of fill :- Modular film fill
Drive motor :- single speed
Size of inlet NB :- 500NB-4 Nos,150NB-4 Nos.
Fan :- 4 Nos
Make :- Pharapur
No of fans per cell :- one
No of blades per cell :- 08
Fan Speed :- 164 RPM
Blade diameter at tip :-7320mm
Hub diameter reduction gear :- 2438mm
Fan Gear Box

Type of gear reducer :- Bevel
No of stages :- Two
Series :- 32.2
Gear ratio :- 8:8:1
Service factor at design BHP :- 7.0
Transmission Efficiency :-98
Model No :-P-84-4121-1
Oil Grade :-SAE-30/40
Fan Motor :- 4 Nos

Make :- Alstom
Voltage :-415
Frequency :- 50Hz
KW/HP :- 45/60
Rpm :- 1475
Rated Amps :-78
Weight :-385Kgs
Recirculation Pump :- 01 No
Make :- Mather & Flat
Type :- ET ISO-31
Head :-40Mtr
Rpm :-1475
Motor :- 01 No
Make :- ABB
Voltage :- 415
Frequency :- 50Hz
KW/HP :- 15/20
Rpm :- 1475
Auxillary cooling water pump :- 02 Nos
Make :- Mather & Flat
Type :- ET ISO-28
Head :-40Mtr
Rpm :-1475
Motor :- 02 Nos
Make :- ABB
Voltage :- 415
Frequency :- 50Hz
KW/HP :- 75/100
Rpm :- 1475
Main cooling water pump :- 04 Nos

Make :- Mather & Flat pumps Ltd, Chinchawad,Pune
Type :- 16/20LONOT30MK1
Head :-35Mtr
Rpm :-988
Motor :- 04 Nos, 02 VFD & 02 soft starter
Make :- ABB
Voltage :- 415
Frequency :- 50Hz
KW/HP :- 310/415
Rpm :- 988
Microprocessor Controlled Treatment of cooling tower water:-
Indian Cane Power Limited has installed microprocessor controlled

treatment for cooling tower from April 7th 2010 onwards, cooling tower holding
capacity: 950 m3 & Recirculation rate: 5500m3/hr.BacComber treatment is
controlled by microprocessors. They ensure:
 Delivery of exact amount of treatment every moment
 There is no under dosing or overdosing
 No human intervention
 The treatment which is once set will continue without any
alteration
 There is no routine maintenance
 No need for frequent chemical analysis.
No chemical Treatment:
Initially we have used the following chemicals for controlling the scale, Corrosion
& organic fouling. After installation of the microprocessor-controlled treatment
there is no need to add the following chemicals because ULF will take care of the
same.
 Sulfuric Acid
 Scale Inhibitor
 Corrosive Inhibitor
 Non-Oxidizing Biocide
 Bio-Dispersant
 Sodium hypochlorite.
Cooling Tower chemical treatment cost/month on an average Rs, 1, 50,000/-.

Now we are saving Rs 15, 00000/- per annum.
Conserving Water and Reusing without treatment :
Microprocessor controlled treatment helps in reducing the blow down even

when the same COC is maintained. This helps in reduction of water used for
make up. Before ULF treatment our cooling tower blow down is around 300
m3/day, after installation of ULF treatment our cooling tower blow down is
reduced to around 100 m3/day so net saving of make up water 200 m3/day with
maintaining the same COC, we say around 6000 m3 of make up water saved per
month. If we convert into cost Rs 9000/- per month for chemical cost & Rs 9000/-
per month for power consumption cost. Totally Rs 18000/month net saving.
Net savings per annum:

 Cooling tower chemical treatment cost of Rs15,00000.00
 Pre-Treatment & Power consumption cost of CT make up water Rs
1,98,000.00
 Total savings per annum Rs 16,98,000.00
Free From Pollution:

Before installation of ULF treatment, blow down water pollutes the environment,
Loose the expensive chemicals while giving blow down. And also needs constant
attention in operation & maintenance.
After installation of ULF treatment, blow down water is free from harmful
chemicals & environment friendly. This water can be used for washing floors,
gardening, flushing & agricultural usage.
No routine maintenance
Unlike the chemical treatment there is nothing to add every day or every
week. The only consumable is the copper electrode. The replacement is simple
without interrupting main operation of condensers.
Principle of ULF Treatment:

Ultra Low Frequency (ULF) waves are at much lower energy levels than
microwaves. ULF waves strengthen the natural forces within a molecule.
The stronger force helps the molecule to hold the Ca ions even when the
temperature of water reaches 100 Deg C, as in case of industrial process boilers.
They do not come out & precipitate as hard scale. In our condenser tubes the
temperature are much lower than such boilers only around 42 – 56 Deg C. These
molecules hold the Ca ions & control hard scale excellently.
How Scale & Corrosion Controlled by ULF Treatment:
In the system the water in cooling tower basin flows through a set of
inductor coils which are immersed in the cooling tower water. While it is passing
through these coils the water is treated by ULF waves (Ultra Low Frequency).
This increases the intermolecular bond strength & controls hard scale formation.
It promotes formation of magnetite (Fe 3O4 instead of Fe2O3) to control corrosion.
Calcium Reduction as shown in the graph.

Scale Control
Before ULF Treatment after ULF Treatment
How micro-organisms, Algae & Slime Controlled by Copper

ionization:
Copper ionization is a water treatment process whereby water is passed through
a Cooling tower fore bay/sump containing six bundles of copper electrodes. A
very low voltage is applied across the electrodes to generate positively charged
copper ions that are released into the water stream. These ions have the ability
to penetrate the protective outer membrane of pathogen cells and disrupt
metabolic enzymes, thereby killing the microorganisms to control bacteria, algae
& slime.
TURBINE
Quantity :- 01 No
Make :- SHIN NIPPON MACHINARY CO-LTD

TOKIYO-JAPAN( SNM Turbine)
Type :- Horizental, impulse, Multi stage, Multi valve
Axial flow, condensing, extraction, with
reduction gear.
Sl No :- 21645
Type :- C9-R-13-ER
Rated Power at Gen end :- 28000KW
Speed Turbine/Generator :- 4909Rpm/1500Rpm
Inlet steam Pressure :- 85Kg/Cm2
Inlet steam temp :-5100C
1st Extraction steam pre :- 8.66 Kg/Cm2A
2nd Extraction steam pre :- 3 Kg/Cm2A
Exhaust Steam Pre :- 0.1Kg/Cm2A
Max inlet flow :- 125TPH
Max first extraction flow :- 20TPH
Max second extraction flow :-110TPH
Max exhaust steam flow :- 84.7TPH
Weight :- 38000Kg
Date of manufacture :-Aug-2008
Gear Box
Quantity :- 01 No
Make :- SEISA GEAR BOX LTD, DSAKA, JAPAN
Model :- NDL 6775T
Nominal Power rating :- 28000KW
Working No :- 06KADA G2
Input Speed :- 4909RPM
Out put speed :- 1500 Rpm
Ratio :- 1/3.273
AC GENERATOR
Quantity :- 01 No
Make :- TDPS
Out put :- 35000KVA
Standard :- IS: 4722
No of Phase :- 03
No of Poles :- 04
Voltage :- 11KV
Current :- 1837Amps
Frequency :- 50Hz
Speed :-1500Rpm
Limiting Speed :- 1800Max
PF :-0.8
Type of statator connection :- Star
Excitation Voltage :- 284V
Excitation current :- 442A
Type :- TC210
Year of Mfg :- 2007
Weight :- 68200
Enclosure System :- IP54
Cooling System :- IC9A1W7
Coolant Temp :- 320C
Max temp rise of ST by RTD :- 850C
Class of insulation :- ARM-F, FLD-F
Brgs(DE) :- Sleeve
Brgs(NDE) :- Sleeve
Lubrication :- ISO-VG46/Servo Prime-46T
Qty of oil for DE :- 60 LPM
Qty of oil for DE :- 60 LPM
M/C No :- 2K707355-01
Surface Condenser :-
Shell Side
Design pressure :- 1.05Kg/cm2
Test Pressure :- 1.35Kg/Cm2
Design Temp :- 155 0C
Surface Area :- 2570m2
No Of Tubes :- 7766 Nos
Tube Size :- 19.05x18SWGx5625LG
No Of Passes :- 02
Inspection Agency :- Mitcon consultant & TDPS
Tube Side
Design pressure :- 5 Kg/cm2
Test Pressure :- 7.5Kg/Cm2
MOP & AOP Pumps:-
Quantity :- 02 Nos
Make :- Colfax Tushaco Pumps
Type :- T35T 90/54
Flow :- 950LPM
Pressure :- 7.7Kg/Cm2
Rpm :- 1450
Motor KW/HP :- 30/40
EOP Pump:-
Quantity :- 01 No
Make :- Colfax Tushaco Pumps,Motor Gear pump
Model :- RDRN 250M
Size :- 65NB
Flow :-290LPM
Motor KW/HP :- 3.7/5
Control Oil Pump:-

Quantity :- 02 Nos
Make :- Colfax Tushaco Pumps
Type :- T35T 45/54
Flow :- 120LPM
Speed :- 1450RPM
Motor Cap Kw/Hp :- 9.3/12.5
Main Oil Tank:-
Quantity :- 01 No
Make :- Enpro Industries Pvt Ltd
Equipment :- Lube oil Tank
Customer :- TD Power System Pvt Ltd,Bangalore
Project :- ICPL
Fluid :- ISO VG-46
Lube oil Flow :-815LPM
Trip Oil Flow :- 10LPM
Control Oil Flow :- 100LPM
Lube oil pressure :- 2.3Kg/Cm2
Trip oil pressure :- 5.3 Kg/Cm2
Control oil pressure :- 21.3Kg/Cm2
Lube Oil Filters:-

Quantity :- 02 Nos
Fluid :- ISO VG-46
Design Pressure :- 9 Kg/Cm2
Filtration Rating :- 25 Microns
Empty/Working Wt :- 180Kgs
Flow :- 825LPM
Make :- Enpro Industries Pvt Ltd,Choncawad,Pune
Control Oil Filters:-
Quantity :- 02 Nos
Fluid :- ISO VG-46
Design Pressure :-27 Kg/Cm2
Filtration Rating :- 10 Microns
Empty/Working Wt :- 70Kgs/280Kgs
Flow :- 100LPM
Make :- Enpro Industries Pvt Ltd,Choncawad,Pune
Bagasse Handling System:-
BC-1:-
Gearbox :-
Make :- Shanti Gears Ltd, Coimuttur-641005, India
Type :- HTN-160
Ratio :- 35.5/1
Sl No :- DH/05040
I/P coupling :- Tyre coupling, F-70
O/P coupling :- Geared coupling
Motor:-
Make :- ABB 3 ph squirrel cage induction motor
Type:- :- HX+ 160MEH
Sl No :- A204105
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Connection :- Delta
Hz :- 50
KW/HP :- 15/20
RPM :- 1450
Amps :- 28
Pf/Eff :- 0.82/89%
Bearing DE/NDE :- 6309ZZC3/6308ZZC3
SC-II:-
Gearbox :-
Make :- Shanti Gears Ltd, Coimuttur-641005, India
Type :- HTN-225
Ratio :- 45/1
Sl No :- DH/05277
O/P coupling :- Sprocket with chain.
Motor:-
Type:- :- HX+ 160MLC4
Sl No :- 324290
Duty :- S1
Insulation :- class F
IP :- 55
Volts :- 415±10%
Connection :- Delta
Hz :- 50
KW/HP :- 30/50
RPM :- 1470
Amps :- 54.5
Pf/Eff :- 0.82/92.60%
EXBC-2:-
Gearbox :-
Make :- Shanti Gears Ltd, Coimbatore-641005, India
Type :- FU-5
Ratio :- 30/1
Sl No :- Dw/11624
Motor:-
Type:- :- HX+ 112MB4
Sl No :- 357782
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Connection :- Delta
Hz :- 50
KW/HP :- 5/3.7
RPM :- 1425
Amps :- 7.60
Pf/Eff :- 0.81/83%
EXBC-2A:-
Gearbox :-
Type :- HTN-160
Ratio :- 35.5/1
Sl No :- DH/05039
Motor:-
Sl No :- 357782
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Connection :- Delta.
Hz :- 50
KW/HP :- 15/20
RPM :- 1450
Amps :- 28
Pf/Eff :- 0.81/83%
UNBC-3:-
Gearbox :-
Type :- HTN-160
Ratio :- 31.5/1
Sl No :- DH/05278
Motor:-
Type:- :- HX+ 1160MLE4
Sl No :- A209405
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 15/20
RPM :- 1450
Amps :- 28
Pf/Eff :- 0.82/89%
BC-5:-
Gearbox :-
Type :- HTN-180
Ratio :- 31.5/1
Sl No :- DH/05522
Motor:-
Type:- :- HX+ 180MLB4
Sl No :- 361572
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 18.5/25
RPM :- 1455
Amps :- 34.5
Pf/Eff :- 0.82/90.6%
Ash Handling System:-
SAC-I :-
Gearbox
Make :- Shanti Gears Ltd
Type :- FU-5
Ratio :- 40/1
Sr No :- DW/11619
Motor:-
Sl No :-357260
Duty :- S1
Enclsure :- IP-55
Insulation :- Class F
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.60
Pf/Eff :- 0.81/83%
RPM :- 1425
Amps :- 7.60
Pf/Eff :- 0.81/83%
Bearing DE/NDE :- 6307ZZC3/6206ZZ/C3
SAC-II:-
Gearbox
Type :- FU-5
Ratio :- 40/1
Sr No :- DW/11621
Motor:-
Sl No :-359060
Duty :- S1
Enclosure :- IP-55
Insulation :- Class F
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
Bearing DE/NDE :- 6307ZZC3/6206ZZ/C3
Coal Handling System:-
CC-1:-
Gearbox
Type :- HTN-140
Ratio :- 31.5/1
Motor:-
Type:- :- HX+ 132SME4
Sl No :- ------
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 7.5/10
RPM :- 1430
Amps :- 14.5
Pf/Eff :- 0.83/85.5%
Bearing DE/NDE :- 6308ZZ/C3/6307ZZ/C3
CC-2:-
Gearbox:-
Type :- HTN-160
Ratio :- 35.5/1
Motor:-
Type:- :- HX+ 160MLE4
Sl No :- ------
Duty :- S1
Insulation :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 7.5/10
RPM :- 1430
Amps :- 14.5
Pf/Eff :- 0.83/85.5%
CC-3:-
Gearbox:-
Type :- FU-4
Ratio :- 30/1
Motor:-
Type:- :- HX+100LB4
Sl No :- ------
Duty :- S1
Insulation :- F
Enclosure :- IP-55 :-
Volts :- 415±10%
Hz :- 50
KW/HP :- 2.2/3
RPM :- 1405
Amps :- 4.8
Pf/Eff :- 0.81/78%
CC-4:-
Gearbox:-
Make : - Shanti Gears Ltd
Type : - FU-6
Ratio : - 40/1
Motor:-
Type:- :- HX+132SMC4
Sl No :- ------
Duty :- S1
Insulation :- F
Enclosure :- IP-55 :-
Volts :- 415±10%
Hz :- 50
KW/HP :- 5.5/7.5
RPM :- 1430
Amps :- 11
Pf/Eff :- 0.82/85%
Ash Handling System:-
SAC-I
Gearbox :-
Type :- FU-5
Ratio :- 40/1
Sl No :- DW/11619
I/P coupling :- Pin bush coupling
Motor:-
Sl No :- 357260
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%
SAC-II
Gearbox :-
Type :- FU-5
Ratio :- 40/1
Sl No :- DW/11621
Motor:-
Sl No :- 359005
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%
SAC-III
Gearbox :-
Type :- FU-5
Ratio :- 40/1
Sl No :- DW/1162360
Motor:-
Sl No :- 359060
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%
SAC-IV
Gearbox :-
Type :- FU-5
Ratio :- 40/1
Sl No :- DW/11622
I/P coupling :- Tyre coupling F-50
Motor:-
Sl No :- 359033
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%
ABC-1
Gearbox :-
Type :- FU-5
Ratio :- 40/1
Sl No :- DW/11620
I/P coupling :- Pin bush coupling.
O/P coupling :- Geared coupling.
Motor:-
Sl No :-
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%
SBC-1
Gearbox :-
Type :- FU-6
Ratio :- 70/1
Sl No :- DW/11618
I/P coupling :- Pin Bush coupling
Motor:-
Sl No :-
Duty :- S1
Encloser :- IP-55
Volts :- 415±10%
Hz :- 50
KW/HP :- 3.7/5
RPM :- 1425
Amps :- 7.6
Pf/Eff :- 0.81/83%

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28.04.

INDIAN CANE POWER LTD, UTTUR . 28 MW COGEN

In simplest terms cogeneration is the process of using a single fuel to

BOILER AND AUXILLARIES

1) Water Tube: - A water tube boiler is a type of boiler in which water

Sizes of Pressure parts

Steam drum cylinder portion :- 1375IDX100mmThk

Heat loss due to dry flue gas :- 4.320%

Design Fuel Bagasse Specification:-

Air Pre Heater heater

An air preheater (APH) is a general term to describe any device designed to

1) Tubular type built: - Tubular preheaters consist of straight tube

 Rotating-plate regenerative air preheater:- he rotating-plate

 Stationary-plate regenerative air preheater: - The heating

Tube size : - 63.5mmODX2.6mmThkX5.3mtrLg

TIPS FOR ENERGY EFFICIENCY

HP Heater:- HP heater is an accessories which preheat the feed water going to

Shell Side Data:-

Steam requirement for HP heater = FW (T2-T1)/Enthalpy of 8Ata steam

Where T1- Feed water temperature at HP heater inlet

Dearator: - Dearator is equipment removes corrosive gases such as dissolved

Hydrazine hydrate is dozed in Dearator tank as oxygen scavenger which

 Tray Type Dearator

As shown in Figure, the typical spray-type deaerator is a horizontal vessel which

Dearation capacity :- 160 TPH

Steam requirement for Dearator = FW (T2-T1)/Enthalpy of 3 Ata Steam

Steam requirement for Dearator = FW (T2-T1)/Enthalpy of 3 Ata Steam

 Balanced draught: Balanced draft is obtained through use of both

 Total Air flow requirement for our Boiler (125TPH)------ 197m3/hr

 SA Air flow requirement for our Boiler (125TPH)------ 69m3/hr

Boiler Feed Water Pump:-

Feed Water Transfer Pump: - :- 02 Nos

Number of Gate : - Dual grate

Coal drag chain conveyor

Note:- 8’’ :- Diameter of piston, 7” :- stroke length.

Make :- Gem Equipments Ltd, (COIMBATORE)

Jack well & Water Treatment Plant

Jack Well Pump :- 10 No

Three Phase induction mono block pump.

AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.

Reservoir Pump :-02 No

Reservoir capacity-1 :- 175000 m3

Three Phase induction mono block pump.

AQUASAB ENGINEERING UNIT-II, COIMBATORE-64103, INDIA.

DM Plant:- :- DM cum RO Unit

Raw Water Tr Pump :- 03 Nos

Cl Tr Pump to RO Plant:- :-02

Cl Tr Pump to Softener Plant:- :- 02

Cl Tr Pump to Sugar Plant:- :- 02

Back Flush pump :- 02

Fast Flush pump :- 02

RO chemical cleaning pump :- 01

Soft water tr pump to CT :- 02

Antiscalant dozing pump

SMBS dozing pump

HCL dozing pump

4 8185 KG 3 57 WATER CLARITY CHEMICAL

1 SMBS KG 1.5 113 TO REMOVE CHLORINE

2 ANTISCALENT KG 0.4 150 ACT AGAINST SCALE

3 RO HCL KG 0.27 11407 TO MAINTAIN PH

1 HCL KG 4.5 222 CAT ION REGENERATION

2 CAUSTIC SODA KG 2.82 177 ANION REGENERATION

3 1605 KG 0.8 200 PH BOOSTER IN DEARATOR