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To cite this article: Yong Wen, Yuhong Wang, Kecheng Zhao & Agachai Sumalee (2015):
The use of natural rubber latex as a renewable and sustainable modifier of asphalt binder,
International Journal of Pavement Engineering, DOI: 10.1080/10298436.2015.1095913
Article views: 7
The use of natural rubber latex as a renewable and sustainable modifier of asphalt
binder
Yong Wena, Yuhong Wanga, Kecheng Zhaoa and Agachai Sumaleeb
a
Department of Civil and Environmental Engineering, The Hong Kong Polytechnic University, Kowloon, HK; bDepartment of Civil Engineering, King
Mongkut’s Institute of Technology Ladkrabang, Bangkok, Thailand
1. Introduction
these processes, ammonia is usually applied to prevent NR latex
With the increasing demands on and decreasing reserves of oil, from bacterial attack (Sridee 2006). The concentrated NR latex
researchers around the world are interested in finding alternative is then ready to be sold in the international market. Thailand,
pavement binders and binder modifiers (Peralta et al. 2012, Xiu Indonesia, Viet Nam, India and Mainland China are the top five
and Shahbazi 2012). For instance, research has been conducted NR-producing countries (FAOSTAT 2015). The global NR pro-
to evaluate the feasibility of using bio-binders derived from bio- duction increased from approximately 6.8 million metric tons in
mass or bio-waste products to partially replace traditional asphalt 2000 to 12 million metric tons in 2013, but the price has fallen
binder (Fini et al. 2011, You et al. 2011, Peralta et al. 2012, Wen dramatically since 2011 and is expected to continue to decline
et al. 2013). Bio-polymers, which are generated from renewable (Anon 2014, Statista 2015). The increase in NR production and
natural sources, are an alternative to oil-based polymers. They falling price create a huge pressure on finding the alternative
may improve the sustainability of highway pavements by reducing uses of NR. Therefore, the use of NR as an asphalt modifier may
the life cycle costs, the consumption of non-renewable resources potentially create a win–win situation by relieving the economic
and the generation of greenhouse gas emissions (Ruggles 2004, pressures of rubber tree farmers and at the same time improving
Sridee 2006). They may also help some disadvantaged farmers road infrastructures that are in bad conditions in many devel-
in developing countries by creating additional demands on their oping countries.
agricultural products. Most of the studies on NR-modified asphalt were conducted
Natural rubber (NR) is a bio-polymer that may be used for in the United Kingdom during 1950–1960s. In these studies, NR
asphalt modification. NR latex is extracted from rubber tree power (unvulcanized or lightly vulcanized) and NR latex were
(Hevea brasiliensis) by tapping. It is essentially a dispersion of evaluated and compared. It was found that the addition of NR
cis-1, 4-polyisoprene (see Figure 1) in water phase. The raw NR powder had several advantages including the improvement of
latex is not used directly due to high water content and sus- rutting and fatigue resistance of asphalt pavements, but it has
ceptibility to bacterial attack (Greve 2000). Different methods some disadvantages including high mixing temperature and long
including centrifugation (most frequently used), creaming and mixing time (up to 2 h) (Mullins and Smee 1952). The use of NR
evaporation have been adopted to achieve a high concentration latex may avoid such disadvantages because rubber particles in
of solid rubber (up to 60% or more) (Rattana 2003). During NR latex is well dispersed (Lyons 1964). It was found that using
NR latex as an asphalt binder modifier also provides the benefits Table 2. The main properties of NR latex.
including the improved resistance to rutting and thermal crack- Contents name Unit Result
ing of asphalt pavements (Ruggles 2004). Total solids content % ≥61.50
Since the early studies, there is a very little literature on NR Dry rubber content % ≥60.00
latex-modified asphalt binder. This may be partially due to the Non-rubber content % ≤2.00
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dynamic shear rheometer (DSR). The complex shear modulus G∗ 2.3.2. Dynamic shear tests
and phase angle (δ) were used to calculate the rutting resistance The dynamic shear rheological properties and temperature sen-
factor G∗ ∕sin 𝛿 and fatigue resistance factor G∗ sin 𝛿 as specified sitivities of the non-aged and RTFO-aged asphalt binders were
in Superpave®; shear storage modulus G′ and shear loss modu- examined using a DSR (TA AR2000). The dynamic rheological
lus G′′ were chosen to characterise the temperature sensitivity properties were characterised by the complex modulus G∗ and
of the binders; multiple stress creep recovery (MSCR) test was phase angle (δ), while temperature sensitivities were character-
used to evaluate the elastic recovery and rutting resistance of the ized by the slopes of shear storage modulus G′ and shear loss
binders. The low-temperature properties were characterised with modulus G′ vs. test temperature. Higher G∗ value represents the
creep stiffness (S) and m-value using a bending beam rheometer greater resistance of the binder to total deformation, while higher
(BBR). Based on the above tests, the performance grade (PG) of δ value indicates that the binder shows more viscous behaviour.
the binders was determined. The fluorescence microscope was As for the slopes of G′ and G∗ vs. temperature, the steeper the
chosen to characterise the morphology and dispersion state of slope is, the more sensitive of a binder to temperature change.
the NR latex in the binders. Moreover, the atomic force micro- These parameters were measured under the strain-controlled
scope (AFM) was used to examine the morphology of the mod- mode at a constant frequency of 10 rad/s in accordance with
ified binders in the nanoscale. Figure 2 summarises the test and ASTM D7175. The test temperature ranged from 36 to 72 °C
evaluation procedures. with 12 °C intervals, and a 25 mm diameter stainless steel plate
with 1 mm gap were adopted.
2.3.1. Rotational viscosity In addition, the rutting resistance factor G∗ ∕sin 𝛿 was used to
The rotational viscosities of non-aged base and NR latex-mod- determine the high-temperature PG of the non-aged and RTFO-
ified asphalt binders were tested using a Brookfield viscometer aged binders. Fatigue resistance factor G∗ sin 𝛿 was used to eval-
(Model DV-II, Brookfield Engineering Inc., USA) at 135 °C in uate the fatigue resistance property of the PAV-aged binders.
accordance with ASTM D4402/D4402 M. Asphalt binder was The tests were conducted in accordance with AASHTO M 320.
heated in an oven until it becomes liquid enough to pour. About
8–11 g of binder was poured into the preheated sample cham- 2.3.3. Multiple stress creep recovery test
ber and then was placed in the thermal container. The spindle MSCR test was used to evaluate the binder’s elastic recovery
was then inserted into the chamber. After the temperature of and resistance to permanent deformation at high temperature.
the asphalt binder was raised to the desired temperature level Compared with G∗ ∕sin 𝛿, MSCR test is believed to be more
(135 ± 1 °C), the sample was conditioned for 15 min to reach appropriate to evaluate the resistance to permanent deforma-
temperature equilibrium. At the beginning of the test, the speed tion (rutting) for polymer-modified binders, and accelerated field
of rotation was set at 20 rpm. If the torque reading fell below 10% tests also show a better correlation between MSCR results and
of the instrument capacity, the speed of rotation was increased field rutting (Anderson et al. 2010, Adorjányi and Füleki 2011).
to 50 or 100 rpm to ensure that the torque reading was between In this study, MSCR tests were conducted on non-aged and
10 and 98 % of the instrument capacity. The spindle was rotated RTFO-aged binders using the DSR at 60 °C in accordance with
at a specific speed for 5 min before the viscosity values were ASTM D7405. The tests were conducted with 25-mm parallel
measured three times with 1 min interval. The average value was plate with 1 mm gap under two different stress levels (100 and
calculated as the rotational viscosity. 3200 Pa). At each stress level, the samples were subjected to 10
4 Y. Wen et al.
(3)
(( ) ) ( )
Jnr–diff = Jnr 3200 − Jnr 100 × 100 ∕ Jnr 100
Figure 6. Effect of NR latex content on δ for (a) non-aged binders and (b) RTFO-
aged binders at different temperatures.
temperature changes. As shown in Table 3, for both non-aged per cent recovery (R) and stress sensitivity. The full-scale test at
and RTFO-aged binders, the temperature sensitivities of both G′ the US Federal Highway Administration’s (FHWA) Accelerated
and G′′ decrease with the increase of NR latex content (consistent Loading Facility showed that the Jnr value had a much higher
with the trend shown in G*). The temperature sensitivities of the correlation (R2 = 0.817) with the measured asphalt mixture rut-
RTFO-aged binders are slightly greater than those of the non- ting than the traditional G∗ ∕sin 𝛿 value (R2 = 0.126) did (FHWA
aged binders at the same NR latex content. This implies that (1) 2011). In addition, the MSCR test provides information on the
the addition of NR latex reduces the temperature sensitivities of delayed elastic response of the asphalt binder. Higher R values
the binders; (2) RTFO ageing has some effects on the temper- are ‘generally associated with higher values of elastic recovery
ature sensitivities of the elastic and viscous portion of the NR and force ductility ratio (Anderson et al. 2011),’ while higher
latex-modified asphalt binders. 7 percent of NR latex results in ductility has been shown to be associated with fatigue resistance
the minimum temperature sensitivity. capacity (Ruan et al. 2003, Wang et al. 2014). Stress sensitivity
evaluates the effectiveness of modifiers at different stress levels.
This may shed lights on how robust the modifier behaves under
3.4. High-temperature properties and elastic recovery
different loading conditions. The shear strains of the different
The high-temperature properties and elastic recovery of NR non-aged binders in the creep-recovery loading cycles are shown
latex-modified asphalt binders were measured by MSCR test at in Figure 11, while the shear strains of the RTFO-aged binders
60 °C, including non-recoverable creep compliance Jnr, average are shown in Figure 12. The figures clearly indicate that NR latex
Sample Abs. value of the slope for the logarithm of G′ Abs. value of the slope for the logarithm of G′′
Non-aged RTFO-aged Non-aged RTFO-aged
N0 13.817 13.312 10.005 9.560
N3 10.924 11.303 8.928 9.313
N5 9.405 10.165 8.363 8.793
N7 9.151 9.473 8.244 8.210
International Journal of Pavement Engineering 7
Figure 17. Effect of NR latex content on (a) creep stiffness and (b) m-value for PAV-
aged binders at −6 °C.
Table 4. G*/sin δ values of non-aged (Low limit: 1.0 kPa) and RTFO-aged (Low limit: 2.2 kPa) binders at high temperature.
G*/sin δ (kPa)
Sample 64 °C 70 °C 76 °C 82 °C
Non-aged N0 1.57 0.73 – –
N3 2.36 1.18 0.55 –
N5 3.04 1.57 0.84 –
N7 4.57 2.42 1.35 0.79
RTFO-aged N0 2.38 1.09 – –
N3 3.74 1.78 – –
N5 4.86 2.42 1.26 –
N7 6.93 3.51 1.84 –
10 Y. Wen et al.
(a) Base asphalt with 100 × magnification (b) Base asphalt with 200 × magnification
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Figure 19. Fluorescent images of neat and modified binders at different magnification levels.
International Journal of Pavement Engineering 11
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(a) Non-aged base asphalt binder (b) NR latex modified asphalt binder
(c) RTFO-aged base asphalt binder (d) RTFO-aged, modified asphalt binder
Figure 20. AFM height images of neat and modified binders at two ageing levels.
binder by NR latex evaporates and foams the binder, hence water content in 7% of NR latex is close to the water content
reducing its viscosity. This process is shown in the fluorescent for creating warm mix of polymer-modified binder as recom-
images as the microscope heats the sample. The maximum NR mended in literature (Yu et al. 2013). Because the non-aged,
latex content was determined to be 7% based on the rotational modified binders contain a large number of moisture and likely
viscosity value. This corresponds to about 4.2% of rubber solid cavities created by the foaming process, they are more sensitive
and 3.8% of water. A previous study recommends the use of 1% to shear stress. Such sensitivity may increase with the increase
of foaming water for neat asphalt binder and 3% of water for of NR latex content (Figure 5). Conversely, the RTFO-ageing
SBS polymer-modified asphalt binder (Yu et al. 2013). Therefore, process may cause the evaporation of a large amount of moisture
12 Y. Wen et al.
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Figure 21. AFM phase image of the RTFO-aged, NR latex-modified asphalt binder with sectional view of selected particles.
and make the binders more consistent; therefore, the resultant the stability of nanoparticles in a suspending medium such as
binders become less sensitive to shear stress, as shown the rela- asphalt binder from the perspective of the balance between the
tively stable Jnr−diff value for the RTFO-aged binders. In practice, Brownian force and gravity force (Wang et al. 2015). It is con-
a large portion of water disappears during mixture production, cluded that smaller particles are beneficial for the stability of the
transportation and construction. This may reduce the influence asphalt binder. Therefore, the NR-modified asphalt binder the-
of foaming water after construction. Nevertheless, residual water oretically has a longer shelf life (compared to CRMA), although
in the mixture may pose a concern on its moisture susceptibility. the actual effect needs to be further evaluated in field studies.
The topic has received wide discussion in warm mix research. For The shelf life of the NR latex-modified asphalt is an important
instance, laboratory tests of asphalt pavement cores in Texas, US factor in field applications. In NR-producing countries, NR
indicate that moisture resistance of WMA during its early life is latex-modified asphalt binder may be produced in central facil-
inferior compared to HMA but they perform equally after one ities and then stored on remote sites for a relatively long period.
summer (Cucalon and Lorena 2013). The moisture susceptibility
of asphalt mixture using NR latex-modified binder needs to be
4. Conclusions
studied in depth in the future.
The AFM images show that the particles in the NR latex-mod- NR latex has the potential to be used as an effective bio-modifier
ified asphalt binder are generally less than 50 nm. They are of neat asphalt. This study systematically evaluated the rheolog-
elastic nanoparticles well dispersed in the base asphalt binder. ical properties and microstructures of asphalt binders modified
Compared to crumb rubber-modified asphalt (CRMA), the with different content of NR latex. The following conclusions are
NR particle is much smaller in size. A recent article discusses drawn based on the analysis of experimental results:
International Journal of Pavement Engineering 13
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with the increase of NR latex content. Therefore, binder warm mix asphalt. Master’s thesis. Texas A&M University. Available
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