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IMPACT 4.07.

11 10/05/2019

Imprimido por:Manuel Silva

Servicio

ID de chasis Ruta
E 857123 2231/Repair//Oil cooler, replace

Modelo Identidad
FM (4) 144714701

Fecha de publicación ID/Operación


22/02/2019 22320-2

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IMPACT 4.07.11 10/05/2019

22320-2 Oil cooler, replace


Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
Standard tightening torques

DANGER
Risk of serious injury.
The vehicle can be set in motion if appropriate safety precautions have not been taken.

▶ Before starting the engine, place the gear lever in neutral and apply the parking brake.

CAUTION
Heat shield
The sound baffle is also a heat shield to prevent hot air from reaching surrounding components.

▶ Always reinstall the heat shield/sound baffle after repair. Inspect for damage and replace if
necessary.

WARNING
Risk of severe burns.
Scalding steam or fluid may escape under pressure, which can cause serious injury.

▶ Do not remove the coolant fill cap (or cap on the expansion tank) until coolant temperature has
reached a safe level.

Tech data

Coolant, safety temperature ≤50 ℃

CAUTION
Risk of skin injury.
Grease, oil and chemical substances can cause skin and eye injuries. Oils and grease can cause
acne and eczema. A used lubricant is more harmful than an unused lubricant.

▶ Protective equipment such as gloves and eye protection must be used when working with
grease, oils and chemical substances.

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IMPACT 4.07.11 10/05/2019

CAUTION

Risk of material damage.


The turbocharger can be damaged if foreign particles enter the charge air system. Particles as small
as 1 mm can cause damage.

▶ Observe maximum cleanliness when working on the charge air system. Cover or plug openings
immediately.

Special tools

21181433 88800022 88800443 88840328 88890148

9996049

1 Perform this procedure when the condition below is met.

Conditions
● If the vehicle has an alarm.

▶ Set the key in position II.

▶ Hold down the button (1).

▶ Press the button (2).

Note
Check that the LED lamp for alarm status illuminates and shines constantly, which indicates
service mode.

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IMPACT 4.07.11 10/05/2019

2 Perform this procedure when the condition below is met.

Conditions
● Activate the workshop mode ‘Hibernate’.

▶ Remove the key from the starter switch (1).

▶ Press the button for the warning flashers (2).

▶ Press and hold down the warning flasher button (3).

Conditions
● Hold in the button for at least 5 seconds.

Tech data

If the process was successful: The courtesy light and interior light
are off when the door is opened.

▶ Wait for at least 30 seconds (4).

▶ Disconnect the cable from the negative terminal (5).

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IMPACT 4.07.11 10/05/2019

3 Lock the roof spoiler.

4 Place the gear lever in neutral.

5 Apply the parking brake.

6 Exit the cab. Ensure that all the doors are closed.

7 Open the front cover.

WARNING
Risk of serious injury.
A cab that is not tilted to the end position constitutes a safety risk.

▶ Always tilt the cab to the end position. Never perform any work under the cab before it has been
tilted to the end position.

CAUTION
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IMPACT 4.07.11 10/05/2019

Risk of material damage.


Damage may occur to the cab.

▶ Make sure that there is adequate space in front of the vehicle before tilting the cab.

8 Tilt the cab forward.

9 Remove the sound baffle.

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IMPACT 4.07.11 10/05/2019

10 Raise the cover.

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IMPACT 4.07.11 10/05/2019

11 Remove the cap (A).

12 Remove the protecting cap.

13 Connect the drain hose (A).

Required material

DRAIN_HOSE 9996049

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IMPACT 4.07.11 10/05/2019

14 Drain the coolant.

15 Remove the drain hose.

16 Install the protecting cap.

17 Loosen the hose clamp.(1).

18 Loosen the hose clamps (2).

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IMPACT 4.07.11 10/05/2019

19 Remove the pipe.

20 Remove the clamp (A).

21 Move aside the exhaust pipe.

22 Remove the screw.

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IMPACT 4.07.11 10/05/2019

23 Remove the pipe.

24 Remove the hose.

25 Remove the clamp.

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IMPACT 4.07.11 10/05/2019

26 Remove the exhaust brake.

27 Remove the screws.


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28 Remove the pipes.

29 Remove the V-clamp.

30 Remove the screws.

31 Move aside the charge air pipe.

Note
Blank off the holes.

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IMPACT 4.07.11 10/05/2019

32 Remove the hose.

33 Remove the screw.

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34 Remove the screws.

35 Remove the pipe.

36 Remove the gasket.

Note
Blank off the holes.

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37 Remove the screws.

38 Remove the heat shield.

39 Remove the screws.

40 Remove the pipe.

41 Remove the seal.

42 Remove the gasket.


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43 Remove the nuts and spacers.

44 Remove the turbocharger.

45 Remove the gasket.

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IMPACT 4.07.11 10/05/2019

46 Remove the screws and sleeves.

47 Remove the exhaust manifold.

48 Remove the gaskets.

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IMPACT 4.07.11 10/05/2019

49 Remove the screw.

50 Remove the pipes.

51 Remove the seal.

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52 Remove the clamps.

53 Remove the hose.

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IMPACT 4.07.11 10/05/2019

54 Remove the screw.

55 Remove the pipe.

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56 Remove the screw.

57 Remove the pipe.

58 Remove the seal.

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IMPACT 4.07.11 10/05/2019

59 Remove the screws.

60 Remove the screws.

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IMPACT 4.07.11 10/05/2019

61 Remove the screws.

Note
There may be residual coolant in the engine.

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62 Remove the pipe.

63 Remove the pipe along with the cover.

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IMPACT 4.07.11 10/05/2019

64 Remove the pipe.

65 Remove the seals.

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IMPACT 4.07.11 10/05/2019

66 Remove the pipe.

67 Remove the seals.

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IMPACT 4.07.11 10/05/2019

68 Remove the seal.

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IMPACT 4.07.11 10/05/2019

69 Remove the gasket.

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IMPACT 4.07.11 10/05/2019

70 Remove the screws.

71 Remove the cover.

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IMPACT 4.07.11 10/05/2019

72 Remove the screws.

73 Remove the oil cooler.

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IMPACT 4.07.11 10/05/2019

74 Remove the seals.

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IMPACT 4.07.11 10/05/2019

75 Carefully clean contact surfaces and surrounding engine components.

76 Install the seals.

Note
Use new parts.

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IMPACT 4.07.11 10/05/2019

77 Install the oil cooler.

78 Install the screws.

79 Torque tighten the screws.

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IMPACT 4.07.11 10/05/2019

Tightening torque

Oil cooler, screw 1. Tightening sequence: 1-2-3-4

5 ±1 Nm

2. Tightening sequence: 1-2-3-4-1

27 ±4 Nm

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IMPACT 4.07.11 10/05/2019

Required material

TORQUE WRENCH 88890148

80 Install the cover.

81 Install the screws.

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IMPACT 4.07.11 10/05/2019

82 Clean the contact surfaces.

83 Install the seal.

Note
Use a new part.

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IMPACT 4.07.11 10/05/2019

84 Install the seals.

Note
Use new parts.

85 Lubricate the seals.

86 Install the pipe.

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IMPACT 4.07.11 10/05/2019

87 Install the seals.

Note
Use new parts.

88 Lubricate the seals.

89 Install the pipe.

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IMPACT 4.07.11 10/05/2019

90 Clean the contact surfaces.

91 Install the gasket.

Note
Use a new part.

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IMPACT 4.07.11 10/05/2019

92 Install the pipe along with the cover.

Note
Take care not to damage the gasket or the seals.

93 Install the pipe.

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IMPACT 4.07.11 10/05/2019

94 Install the tool.

Required material

ASSEMBLY TOOL 88800022

95 Use the tool to press the assembly against the coolant pump seal.

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IMPACT 4.07.11 10/05/2019

96 Install the screws.

Note
Hand tighten the screws.

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IMPACT 4.07.11 10/05/2019

97 Install the screws.

98 Torque tighten the screws.

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IMPACT 4.07.11 10/05/2019

Tightening torque

Cylinder block, cover, screw Tightening sequence: 1-27

24 ±4 Nm

Required material

TORQUE WRENCH 88890148


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IMPACT 4.07.11 10/05/2019

99 Remove the tool.

100 Install the screws.

Note
Use new parts.

DANGER
Risk of material damage, serious personal injury or death.
Connections that are not tightened in accordance with specified tightening torques may cause
leakage.

▶ Tighten connections according to service information.

101 Torque tighten the screws.

Tightening torque

Oil cooler, inlet pipe, screw 24 ±4 Nm

Required material

TORQUE WRENCH 88890148

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IMPACT 4.07.11 10/05/2019

102 Install the screws.

Note
Use new parts.

DANGER
Risk of material damage, serious personal injury or death.
Connections that are not tightened in accordance with specified tightening torques may cause
leakage.

▶ Tighten connections according to service information.

103 Torque tighten the screws.

Tightening torque

Oil cooler, outlet pipe, screw 24 ±4 Nm

Required material

TORQUE WRENCH 88890148

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104 Install the seal.

Note
Use a new part.

105 Lubricate the seal.

106 Install the pipe.

107 Install the screw.

Note
Always use a new screw with thread-lock.

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IMPACT 4.07.11 10/05/2019

108 Install the seal.

Note
Use a new part.

109 Lubricate the seal.

110 Install the pipe.

111 Install the screw.

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IMPACT 4.07.11 10/05/2019

112 Install the clamps along with the pipe.

113 Tighten the clamps.

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IMPACT 4.07.11 10/05/2019

114 Install the seal.

Note
Use a new seal.

115 Lubricate the seal.

116 Install the pipe.

117 Install the screw.

118 Install the pipes.

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IMPACT 4.07.11 10/05/2019

119 Clean the contact surfaces.

Note
Ensure that the threads of the cylinder block are cleaned.

120 Check the flanges between the manifold parts for exhaust leaks.

121 If an exhaust leakage can be found.

122 Replace the gasket kit ➠  Gasket kit, exhaust manifold, replace .

123 Apply a thin layer of assembly compound.

Note
Use a recommended assembly compound.

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IMPACT 4.07.11 10/05/2019

124 Install the manifold.

125 Install the sleeves and screws.

Note
Tighten the screws until there is a gap corresponding to the thickness of the gaskets.

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53 / 88
IMPACT 4.07.11 10/05/2019

126 Install the gaskets.

Note
Use new parts.

127 Align the gaskets.

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IMPACT 4.07.11 10/05/2019

128 Install the sleeves and screws.

Note
Check that the sleeves locate on the machined surfaces of the manifold.

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55 / 88
IMPACT 4.07.11 10/05/2019

129 Torque tighten the screws.

Tightening torque

Exhaust manifold, screw 1. Tightening sequence: 1-12

10 Nm

2. Tightening sequence: 1-12

30 ±4 Nm

3. Tightening sequence: 1-12

52 ±4 Nm

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56 / 88
IMPACT 4.07.11 10/05/2019

Required material

TORQUE WRENCH 88890148

130 Clean the contact surfaces.

131 Install the gasket.

Note
Use a new part.

132 Install the turbocharger.

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57 / 88
IMPACT 4.07.11 10/05/2019

133 Install the spacers and nuts.

Note
Use new parts.

134 A special tool (extension bar/adapter) must be used for torque tightening due to the limited
space. Different sized nuts or screws are used so different tools with different spanner ring
sizes are required. Two lengths are also required.

Note
Ensure that the wrench and tool remain aligned during the tightening.

Note
The torque wrench setting given in the specifications must be adapted to suit the
increased length of the wrench and tool combination.

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58 / 88
IMPACT 4.07.11 10/05/2019

135 The example shows a 450 mm (0.45 m) long torque wrench, two tools, B1, 185 mm and B2,
134 mm long, and a required assembly torque, T, of 48 +-8 Nm. The calculation based on
these examples gives torque settings, C, of 34 Nm for B1 and 37 Nm for B2. This lower setting
results in a tolerance of +- 6 Nm.

Note
Entering these and similar calculation results in the graph provides the settings for any
torque wrench between 250 and 700 mm long.

136 The C value can be calculated using the equation or read off in the graph.
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IMPACT 4.07.11 10/05/2019

137 This step contains 3 alternatives.


Select one of the valid alternatives below.

Alternative 1 / 3
▶ Ensure that the tool is in the correct position.

Note
Risk for incorrect torque tightening if the tool is not in the correct position.

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60 / 88
IMPACT 4.07.11 10/05/2019

▶ Torque tighten the nuts.

Tightening torque

Turbocharger, nut (when using the special tool) 1. Tightening sequence: 1-4

14 ±2 Nm

2. Tightening sequence: 1-4

34 ±6 Nm

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61 / 88
IMPACT 4.07.11 10/05/2019

Required material

KEY 21181433

TORQUE WRENCH 88890148

Alternative 2 / 3
▶ Ensure that the tool is in the correct position.

Note
Risk for incorrect torque tightening if the tool is not in the correct position.

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62 / 88
IMPACT 4.07.11 10/05/2019

▶ Torque tighten the nuts.

Tightening torque

Turbocharger, nut (when using the special tool) 1. Tightening sequence: 1-4

14 ±2 Nm

2. Tightening sequence: 1-4

37 ±6 Nm

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63 / 88
IMPACT 4.07.11 10/05/2019

Required material

WRENCH 88840328

Alternative 3 / 3
▶ Ensure that the tool is in the correct position.

Note
Risk for incorrect torque tightening if the tool is not in the correct position.

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64 / 88
IMPACT 4.07.11 10/05/2019

▶ Torque tighten the nuts.

Tightening torque

Turbocharger, nut (when using the special tool) 1. Tightening sequence: 1-4

14 ±2 Nm

2. Tightening sequence: 1-4

37 ±6 Nm

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65 / 88
IMPACT 4.07.11 10/05/2019

Required material

WRENCH 88800443

138 Clean the contact surfaces.

139 Install the O-ring.

Note
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the Volvo Group
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66 / 88
IMPACT 4.07.11 10/05/2019

Use a new part.

140 Lubricate the O-ring.

Note
Use a recommended lubricant.

141 Install the gasket.

Note
Use a new part.

142 Install the pipe.

143 Install the screws.

DANGER
Risk of material damage, serious personal injury or death.
Connections that are not tightened in accordance with specified tightening torques may cause
leakage.

▶ Tighten connections according to service information.

144 Torque tighten the screws.

Tightening torque

Oil return pipe, screw 1. Screw 1

12 Nm

2. Screw 2

24 ±2.4 Nm

3. Screw 1

24 ±2.4 Nm

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67 / 88
IMPACT 4.07.11 10/05/2019

145 Install the heat shield.

146 Install the screws.

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the Volvo Group
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68 / 88
IMPACT 4.07.11 10/05/2019

147 Fill the turbocharger and hose with engine oil.

Note
Use recommended oil.

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69 / 88
IMPACT 4.07.11 10/05/2019

148 Install the gasket.

Note
Use a new part.

149 Install the pipe.

DANGER
Risk of material damage, serious personal injury or death.
Connections that are not tightened in accordance with specified tightening torques may cause
leakage.

▶ Tighten connections according to service information.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
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70 / 88
IMPACT 4.07.11 10/05/2019

150 Torque tighten the screws.

Tightening torque

Oil pressure hose, screw 1. Tightening sequence: 1-2

10 ±2 Nm

2. Tightening sequence: 2-1

60 ±5°

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71 / 88
IMPACT 4.07.11 10/05/2019

Required material

TORQUE WRENCH 88890148

151 Install the hose.

152 Install the screw.

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72 / 88
IMPACT 4.07.11 10/05/2019

153 Install the pipes.

154 Install the screws.

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the Volvo Group
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73 / 88
IMPACT 4.07.11 10/05/2019

155 Apply assembly compound.

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74 / 88
IMPACT 4.07.11 10/05/2019

156 Install the charge air pipe.

Note
Remove the blanking.

157 Install the clamp.

158 Install the screws.

159 Apply assembly compound to the clamps.

Note
Use a recommended assembly paste.

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75 / 88
IMPACT 4.07.11 10/05/2019

160 Install the exhaust brake.

161 Turn the exhaust brake to the correct position.

162 Install the clamp.

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the Volvo Group
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76 / 88
IMPACT 4.07.11 10/05/2019

163 Tighten the clamp.

Tightening torque

Turbocharger, clamp 12 ±2 Nm

Required material

TORQUE WRENCH 88890148

164 Install the hose.

165 Torque tighten the nut.

Tightening torque

Pressure pipe, nut 24 ±5 Nm

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77 / 88
IMPACT 4.07.11 10/05/2019

166 Install the pipe.

167 Torque tighten the nut.

Tightening torque

Pressure pipe, nut 24 ±5 Nm

168 Install the screw.

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78 / 88
IMPACT 4.07.11 10/05/2019

169 Install the exhaust pipe.

170 Install the clamp (A).

171 Tighten the clamp.

Tightening torque

Exhaust brake, clamp 20 ±4 Nm

Required material

TORQUE WRENCH 88890148

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79 / 88
IMPACT 4.07.11 10/05/2019

172 Install the pipe.

Note
Check that the heat shield is correctly located.

173 Tighten the clamps (2).

174 Tighten the clamp (1).

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80 / 88
IMPACT 4.07.11 10/05/2019

175 Connect the cable to the negative terminal (1).

176 Apply protectant to battery terminals and cable terminals.

Note
Use recommended anti-corrosion spray.

177 Insert the key (2).

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81 / 88
IMPACT 4.07.11 10/05/2019

178 Perform this procedure when the condition below is met.

Conditions
● If the vehicle has an alarm.

▶ Set the key in position II.

▶ Hold down the button (1).

▶ Press the button (2).

Note
Check that the LED lamp for alarm status goes out.

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82 / 88
IMPACT 4.07.11 10/05/2019

179 Fill the coolant up to the (MAX) mark.

180 Place the gear lever in neutral.

Note
Ensure that the handbrake is applied.

181 Start the engine (3).

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83 / 88
IMPACT 4.07.11 10/05/2019

182 Run the engine until warm.

183 Set the key in position (0).

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84 / 88
IMPACT 4.07.11 10/05/2019

184 Check for leakage.

185 Check the coolant level.

186 Perform this procedure when the condition below is met.

Conditions
● If the coolant level is less than the specification.

▶ Fill the coolant up to the (MAX) mark.

Required material

Coolant, engine

187 Close the front panel.

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the Volvo Group
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85 / 88
IMPACT 4.07.11 10/05/2019

188 Check the repair for leakage.

189 Install the sound baffle.

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the Volvo Group
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86 / 88
IMPACT 4.07.11 10/05/2019

WARNING
Risk of serious injury.
A cab that is not tilted to the end position constitutes a safety risk.

▶ Always tilt the cab to the end position. Never perform any work under the cab before it has been
tilted to the end position.

190 Tilt back the cab.

191 Lower the front cover.

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the Volvo Group
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controladas.
87 / 88
IMPACT 4.07.11 10/05/2019

192 Delete the DTC according to the diagnostic tool (Volvo Tech Tool) instructions.

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the Volvo Group
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88 / 88

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