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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE)
POWERED BY C6.4 Engine

Testing and Adjusting

320D, 321D, 323D, 324D, 325D, 328D and 330D Excavators Tool Control System
Media Number -RENR7389-09 Publication Date -01/07/2007 Date Updated -19/07/2007

i02588545

Process for Setting Up the Work Tool

SMCS - 5000-587

When you are installing a work tool on an excavator for the first time, the electronic portion of the electrohydraulic
system must be properly set up, and the hydraulics must be properly set up:

1. All of the following steps require the use of the monitor's service mode. Refer to Testing and Adjusting,
"Service Mode - Enter" for the Tool Control System for instructions on entering the service mode.

2. The first requirement for proper tool operation is programming the system of the machine. Each
machine system depends on the physical installation of various valves and hydraulic lines. This is explained
in Systems Operation, "General Information" for the Tool Control System. Before the excavator leaves the
factory, the machine system is properly programmed into the monitor. The machine system is never
reprogrammed unless major modifications of hardware are made in order for the excavator to comply with
the requirements of a different system. Also, you must program the system of the machine if the controller
has been flashed or the controller has been replaced. This procedure is in Testing and Adjusting, "Machine
Tool Control System - Select" for the Tool Control System.

3. Since the machine system is seldom reprogrammed, the first step in most tool installations is selecting the
work tool by using the monitor. Your machine is capable of operating ten different work tools, and one must
be selected as the tool that is active. This is explained in Testing and Adjusting, "Work Tool - Select" for the
Tool Control System.

4. After you select the number of the tool (1 through 10) that will be used, the parameters for that work tool
must be programmed into the monitor. This is explained in Testing and Adjusting, "Work Tool Parameter -
Program" for the Tool Control System.

5. After the parameters have been programmed into the monitor, the remaining setup procedures for the
hydraulic system must be performed. These procedures are explained in Monitoring System, RENR8068.

After you complete these steps, the installation of the work tool is complete.

Setup Procedure for Field Installation of Tool Control Systems

Note: Complete the following setup procedure during field installation of an auxiliary hydraulic control
arrangement or a coupler to a machine.

Use the following information in order to access the following menu options:
 z "ATCH PART INST"

z "TOOL INSTALLATION"

z "CONTROL INST"

Illustration 1 g01276162

(A) Up key

(B) Right key

(C) Home key

(D) Main menu

(E) Left key

(F) Down key

(G) Cancel key

(H) OK key

"Attachment Parts Installation"

Note: This setup procedure must be complete prior to using a coupler.

1. In order to access the "ATCH PARTS INST" menu, you must first enter the "SERVICE" mode on the
monitor.

2. Use the following procedure in order to access the "SERVICE" mode on the monitor.

a. From the default screen, press main menu key (D) .

b. Use the right key (B) or the left key (E) in order to scroll through the menu options.

c. When the "SERVICE" option is highlighted, press the OK key (H) .

Note: In order to access the "SERVICE" screen, the password for service must be entered.

d. When the "PASSWORD" screen appears, use the right key (B) and the left key (E) in order to scroll
through the characters. When the desired character is highlighted, press the OK key (H) . Enter the
password for service FFF2 in order to continue to the "SERVICE" screen.

e. After the password has been entered the "SERVICE" screen should appear.

3. Scroll through the "SERVICE" menu options until the "CONFIGURATIONS" option is highlighted. After
the "CONFIGURATIONS" is highlighted, press OK key (H) .

4. Scroll through the "CONFIGURATIONS" menu options until the "ATCH PARTS INST" option is
highlighted. After the "ATCH PARTS INST" is highlighted, press OK key (H) .

5. The "ATCH PARTS INST" menu will allow you to set the parameters for the tool control systems which are
being installed. Use the following tables in order to select the parameters for the tool control system that is
being installed.

Tool Installation

1. In order to access the "TOOL INSTALLATION" menu, you must first enter the "SERVICE" mode on the
monitor.

2. Use the following procedure in order to access the "SERVICE" mode on the monitor.

a. From the default screen, press main menu key (D) .

b. Use the right key (B) or the left key (E) in order to scroll through the menu options.

c. When the "SERVICE" option is highlighted, press the OK key (H) .

Note: In order to access the "SERVICE" screen, the password for service must be entered.
 d. When the "PASSWORD" screen appears, use the right key (B) and the left key (E) in order to scroll
through the characters. When the desired character is highlighted, press the OK key (H) . Enter the
password for service FFF2 in order to continue to the "SERVICE" screen.

e. After the password has been entered the "SERVICE" screen should appear.

3. Scroll through the "SERVICE" menu options until the "CONFIGURATIONS" option is highlighted. After
the "CONFIGURATIONS" is highlighted, press OK key (H) .

4. Scroll through the "CONFIGURATIONS" menu options until the "TOOL INSTALLATION" option is
highlighted. After the "TOOL INSTALLATION" is highlighted, press OK key (H) .

5. The "TOOL INSTALLATION" menu will allow you to set the parameters for the tool control systems which
are being installed. Use the following tables in order to select the parameters for the tool control system
which is being installed.

Control Installation

1. In order to access the "CONTROL INST" menu, you must first enter the "SERVICE" mode on the monitor.

2. Use the following procedure in order to access the "SERVICE" mode on the monitor.

a. From the default screen, press main menu key (D) .

b. Use the right key (B) or the left key (E) in order to scroll through the menu options.

c. When the "SERVICE" option is highlighted, press the OK key (H) .

Note: In order to access the "SERVICE" screen, the password for service must be entered.

d. When the "PASSWORD" screen appears, use the right key (B) and the left key (E) in order to scroll
through the characters. When the desired character is highlighted, press the OK key (H) . Enter the
password for service FFF2 in order to continue to the "SERVICE" screen.

e. After the password has been entered the "SERVICE" screen should appear.

3. Scroll through the "SERVICE" menu options until the "CONFIGURATIONS" option is highlighted. After
the "CONFIGURATIONS" is highlighted, press OK key (H) .

4. Scroll through the "CONFIGURATIONS" menu options until the "CONTROL INST" option is highlighted.
After the "CONTROL INST" is highlighted, press OK key (H) .

5. The "CONTROL INST" menu will allow you to set the parameters for the tool control systems which are
being installed. Use the following tables in order to select the parameters for the tool control system which is
being installed.

Reference Parameters
"Atch Parts Inst"

Table 1

"Atch Parts Inst"

 "Parameter" "Setting"
"QUICK COUPLER" "INSTALLED"

"System 3: 2-Pump, 1-Way"

Table 2

Tool Installation
Foot Control without Medium Pressure
"Parameter" "Setting"
"MACHINE APPLICATION" "NACD HAMMER"
"FLOW LIMIT VALVE" "INSTALLED"
"ATCH VALVE #1" "F2-ONE WAY"
"ATCH VALVE #2" "F2-ONE WAY"
"ATCH VALVE #3" "NOT INSTALLED"
"ATCH VALVE #4" "NOT INSTALLED"
"ATCH #1 TYPE" "ELECTRICAL"
"ATCH #2 TYPE" "ELECTRICAL"
"COMBINER VALVE" "V2 COMBINED V1"
"VARIABLE RELIEF #1" "NOT INSTALLED"
"VARIABLE RELIEF #2" "NOT INSTALLED"
"TOOL LOAD PRESSURE SENSOR" "NOT INSTALLED"

Table 3

Control Installation
Foot Control without Medium Pressure
"Parameter" "Setting"
"JOYSTICK HANDLE" "BASIC HANDLE"
"FOOT SW" "INSTALLED"
"ATCH LEFT PEDAL" "NOT INSTALLED"
"ATCH RIGHT PEDAL" "NOT INSTALLED"
"FOOT SW MODE" "MOMENTARY A1 EXT"

"System 5: 1-Pump, 2-Way"

Table 4
 Tool Installation
Hand Control without Medium Pressure
"Parameter" "Setting"
"MACHINE APPLICATION" "NACD THUMB"
"FLOW LIMIT VALVE" "NOT INSTALLED"
"ATCH VALVE #1" "F2-TWO WAY"
"ATCH VALVE #2" "NOT INSTALLED"
"ATCH VALVE #3" "NOT INSTALLED"
"ATCH VALVE #4" "NOT INSTALLED"
"ATCH #1 TYPE" "ELECTRICAL"
"COMBINER VALVE" "NOT INSTALLED"
"VARIABLE RELIEF #1" "NOT INSTALLED"
"VARIABLE RELIEF #2" "NOT INSTALLED"
"TOOL LOAD PRESSURE SENSOR" "NOT INSTALLED"

Table 5

Control Installation
Hand Control without Medium Pressure
"Parameter" "Setting"
"JOYSTICK HANDLE" "MODULATED HANDLE"
"FOOT SW" "NOT INSTALLED"
"ATCH LEFT PEDAL" "NOT INSTALLED"
"ATCH RIGHT PEDAL" "NOT INSTALLED"
"LEFT JOYSTICK #1 MODE" "NO CONTROL"
"RIGHT JOYSTICK #1 MODE" "NO CONTROL"
"LEFT JOYSTICK #2 MODE" "NO CONTROL"
"RIGHT JOYSTICK #2 MODE" "NO CONTROL"
"ATCH LEFT MOD MODE" "NO CONTROL"
"ATCH RIGHT MOD MODE" "ATT VALVE #1"

Table 6

Tool Installation
Foot Control without Medium Pressure
 "Parameter" "Setting"
"MACHINE APPLICATION" "NACD Thumb"
"FLOW LIMIT VALVE" "NOT INSTALLED"
"ATCH VALVE #1" "F2-TWO WAY"
"ATCH VALVE #2" "NOT INSTALLED"
"ATCH VALVE #3" "NOT INSTALLED"
"ATCH VALVE #4" "NOT INSTALLED"
"ATCH #1 TYPE" "ELECTRICAL"
"COMBINER VALVE" "NOT INSTALLED"
"VARIABLE RELIEF #1" "NOT INSTALLED"
"VARIABLE RELIEF #2" "NOT INSTALLED"
"TOOL LOAD PRESSURE SENSOR" "NOT INSTALLED"

Table 7

Control Installation
Foot Control without Medium Pressure
"Parameter" "Setting"
"JOYSTICK HANDLE" "BASIC HANDLE"
"FOOT SW" "NOT INSTALLED"
"ATCH LEFT PEDAL" "INSTALLED"
"ATCH RIGHT PEDAL" "NOT INSTALLED"
"ATCH LEFT MOD MODE" "ATT VALVE #1"

"System 14: Combined Function"

Table 8

Tool Installation
Hand Control without Medium Pressure
"Parameter" "Setting"
"MACHINE APPLICATION" "NACD MULTI-PROC"
"FLOW LIMIT VALVE" "INSTALLED"
"ATCH VALVE #1" "F2-ONE or TWO WAY"
"ATCH VALVE #2" "F2-ONE or TWO WAY"
"ATCH VALVE #3" "NOT INSTALLED"
"ATCH VALVE #4" "NOT INSTALLED"
"ATCH #1 TYPE" "ELECTRICAL"
"ATCH #2 TYPE" "ELECTRICAL"
"COMBINER VALVE" "V2 COMBINE V1"
"VARIABLE RELIEF #1" "INSTALLED V1 EXT"
"VARIABLE RELIEF #2" "INSTALLED V1 RET"
"HAMMER RETURN" "INSTALLED"
"TOOL LOAD PRESSURE SENSOR" "INSTALLED V1 EXT"

Table 9

Control Installation
Hand Control without Medium Pressure
"Parameter" "Setting"
"JOYSTICK HANDLE" "MODULATED HANDLE"
"FOOT SW" "NOT INSTALLED"
"ATCH LEFT PEDAL" "NOT INSTALLED"
"ATCH RIGHT PEDAL" "NOT INSTALLED"
"LEFT JOYSTICK #1 MODE" "NO CONTROL"
"RIGHT JOYSTICK #1 MODE" "NO CONTROL"
"LEFT JOYSTICK #2 MODE" "NO CONTROL"
"RIGHT JOYSTICK #2 MODE" "NO CONTROL"
"ATCH LEFT MOD MODE" "NO CONTROL"
"ATCH RIGHT MOD MODE" "ATT VALVE #1"

Medium Pressure

Table 10

Tool Installation
Medium Pressure
"Parameter" "Setting"
"Machine Application" "******" (1)
"FLOW LIMIT VALVE" "NOT INSTALLED"
"ATCH VALVE #1" "NOT INSTALLED"
"ATCH VALVE #2" "NOT INSTALLED"
 "ATCH VALVE #3" "ATT - TWO WAY"
"ATCH VALVE #4" "NOT INSTALLED"
"ATCH #3 TYPE" "ELECTRICAL"
"COMBINER VALVE" "NOT INSTALLED"
"VARIABLE RELIEF #1" "NOT INSTALLED"
"VARIABLE RELIEF #2" "NOT INSTALLED"
"TOOL LOAD PRESSURE SENSOR" "NOT INSTALLED"
(1) The "MACHINE APPLICATION" will change in accordance to the tool that is selected.

Table 11

Control Installation
Medium Pressure
"Parameter" "Setting"
"JOYSTICK HANDLE" "MODULATED HANDLE"
"FOOT SW" "NOT INSTALLED"
"ATCH LEFT PEDAL" "NOT INSTALLED"
"ATCH RIGHT PEDAL" "NOT INSTALLED"
"LEFT JOYSTICK #1 MODE" "NO CONTROL"
"RIGHT JOYSTICK #1 MODE" "NO CONTROL"
"LEFT JOYSTICK #2 MODE" "NO CONTROL"
"RIGHT JOYSTICK #2 MODE" "NO CONTROL"
"ATCH LEFT MOD MODE" "ATT VALVE #3"
"ATCH RIGHT MOD MODE" "NO CONTROL"

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