CLOSING UNIT REPORT

REPORT DATE: 5-5-2019

MANUFACTURER: WINDLASS(WEIR) UNIT SERIAL NUMBER: 01-2560 BUILD DATE: 6-2014

RESERVOIR CAPACITY: 240 USG VOLUME-180

INSPECTION CONDUCTED BY: MD.FARMAN ALI AHMED

INSPECTION DATE: 5 MAY 2019

Unit is located UCTC WAREHOUSE Saudi Arabia it is a 16 station unit with Electrical control system.

Findings:

Accumulator bottles:

All 24 accumulator bottles remove from unit. The four bottle manifold and bottle racks have the
capacity for twenty four (24). 11 Gallon, top loaders with 1-1/4” type port.

Air/hydraulic pumps:

All three pumps are 60:1 8-1/2” type and are in place.

Air Pressure switches: one is for controlling up to 3,000 psi .

Air Lubricator, air filters: (1ea.)

The air filter and lubricator is still in place.And high pressure filter still in place.

Y- strainers: (5 ea.)

All Y- strainers are in place.

Air gauges:

All air pressure gauges are in working order. Consist of one air system pressure and three regulator
gauges.(Need calibration),Due date-15 JUNE-2019

Hydraulic gauges/digital

Four manifold gauges (bottle) are in order,(need calibration).Due date-15/JUNE/2019.

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Electric pump module:

One triplex pump, missing data plates on, have 1-1/4” plungers in unit.

Electric motors: Pump is belt driven from a 40 HP electric motor, power requirements 460V/3ph/60hz.

Motor starter: One motor starter panel in good condition and in place. Motor starter controls have
detent in hand operation mode. Chain guards are in place and in good condition.

Valves:

1. Annular selector valve: 1-1/2” Barksdale.

2. Upper pipe ram selector valve: 1” Barksdale.
3. Blind ram selector valve: 1” Barksdale.
4. Lower pipe ram selector valve: 1” Barksdale.
5. Upper choke selector valve: 1” Barksdale. Not in use.
6. Lower choke selector valve: 1” Barksdale. Not in use.
7. Upper kill selector valve: 1” Barksdale. Not in use.
8. Spare selector Valve: 1“Barksdale. Not in use.
9. Choke line: Selector valve 1” Barksdale.
10. Kill line: Selector valve: 1/2” Barksdale.
11. Emergency kill: Selector valve: 1/2” Barksdale..
12. Spare 1 Selector valve: 1/2” Barksdale.
13. Spare 2 Selector valve: 1/2” Barksdale.
14. Spare 3 Selector valve: 1/2” Barksdale.
15. Spare 4 Selector valve: ½” Barksdale.
16. Bypass Selector Valve: 1” Barksdale.

All above valves, air actuator cylinders and all connecting air tubing are in place and appear to be in
good general condition.(but have not been tested).

Annular Regulator TR5:

Air motor installed for remote control. Hand control valve on unit is in place an operational. Equipped
with 1-1/2” piping.

Manifold regulator: MTR5:

1” piping with selector valve.

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Air receiver: (1 ea.)

Air tank is in place with data plate, pressure gauge and pressure relief valve.Due date 30-12-19

Alarm system:

Shear ram cover alarm switch is available.

Pipe SCH:

All 1” and 1-1/2” hydraulic pipe is SCH 160.

Observations:

The BOP accumulator control system appears to be in normal condition . Assessment without
pressurized the unit.

Pressure relief valves: (2 each)

System pressure relief valve on valve manifold is 3300psi and 4500PSI

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Recommendations:

 Conduct 5 year bottle inspection on the existing 24 ea. 11 gallon bottles.

 Calibrate, inspect all gauges. Replace as necessary. (DUE DATE-15-JUNE-2019).
 Remove isolation valve from triplex pump line.
 Inspection air receiver tank 2.6year recertification.
 Recommended hydraulic oil analysis (optional change new hydraulic oil AW68).