Professional Documents
Culture Documents
College of Engineering
Abstract
In this study, aromatic polyamide reverse osmosis membranes were used to
remove zinc ions from electroplating wastewater. Influence of different operating
conditions such as time, zinc concentration and pressure on reverse osmosis process
efficiency was studied. The experimental results showed, concentration of zinc in
permeate increase with increases of time from 0 to 70 min, and flux of water through
membrane decline with time. While, the concentrations of zinc in permeate increase
with the increase in feed zinc concentration (10–300 mg/l), flux decrease with the
increment of feed concentration. The raise of pressure from 1 to 4 bar, the zinc
concentration decreases and the flux increase. The highest recovery percentage was
found is 54.56% for reverse osmosis element, and the highest rejection of zinc was
found is 99.49%. Experimental results showed that the concentrations of zinc ion in
permeate was lower than the permissible limits (i.e. ˂ 10 ppm). A mathematical
model describing the process was investigated and solved by using MATLAB
PROGRAM. Theoretical results were consistent with the experimental results
approximately 90%.
…(10)
( )
…(12) …(16)
∫ …(17) …(23)
…(27) …(31)
And:
…(30)
…(35)
The variation in the feed tank volume can be solved by using MATLAB
with time corresponds to the PROGRAM.
production rate as:
Experimental Work
…(36) Synthetic wastewater containing the
desired concentrations of Zn+2 were
Integrating equation 36 with the initial prepared by dissolving the desired
condition: t=0, amount of zinc chloride (ZnCl2,
Minimum assay 97%, M.W. 136.28,
…(37) CAS-NO. 7646-85-7 UN 2331,
INDIA) in deionized water of
Substituting these expressions in conductivity 1-2 µs/cm.
Equation 33: Commercially spiral-wound ultra low
pressure aromatic polyamide reverse
…(38) osmosis membrane element is used in
this work, can work under ultra low
Knowing that the system of interest is pressure to attain as high permeate
closed, the conservation of mass flow rate and salt rejection as low
reveals that the solute mass in feed pressure membrane element can, the
tank at initial time is equal to the sum specifications of this module are given
of various streams and tank: in Table 1.
Schematic diagrams of lab-scale RO
system used in these experiments are
…(39)
shown in Figure 3. Feed solution was
prepared in feed vessel by dissolving
Substituting by its expresssion in the ZnCl2 in 8 liter of deionized water.
Equation 30: Pressure gauge (Range: 0-10 bar) is
used in the feed line to indicate the
operating pressure, the feed solution
…(40) drawn from the feed vessel by
centrifugal pump (Model: 15 GR-18,
Equation 38 and 40 are the outcome of Rated power: 150 W, Rated voltage:
material balances on the product tank, 220-240 V, Rated current: 0.58 A,
feed tank, and membrane element. The Rated speed: 2860 r/min, Frequency:
solution of this set of ordinary 50/60 Hz, Highest head: 15 m, Rated
differential equations requires the head: 10 m, Max. capacity: 25 l/min,
values of and . and are Rated capacity: 10 l/min, Insulation
obtained from the steady state class: B) then the solution is
equations 4 and 17 as initial values for introduced into the spiral-wound
the ordinary differential equations reverse osmosis element by means of a
when the concentration and product high pressure pump (Model: HF-6050,
rate of permeate change with position Max. outlet pressure: 125 psi, Open
of module. The solution of Equation 38 flow: 1.2 l/min, VOLTS: 24 VDC,
gives the concentration of feed as AMPS: 0.26 A). The feed temperature
function of time. The solution of was varied by submersible electrical
Equation 40 gives the solute average coil (Rated power: 1000 W, Rated
concentration in product tank and the voltage: 220V). The feed flow rate was
volume of water by Equation 39. The controlled by rotameter (Range: 10-
equations of the mathematical model 100 l/h) and keeping constant at 40 l/h.
The concentrate stream is recycled to
the feed vessel and mixed with the feed atomic absorption spectrometry (Buck
stream. The water flux was obtained by 210/211, U.S.A., Perkin Elmer,
dividing the permeate volume by the Sr.Nr:1159 A). After recording the
product of effective area of membrane results, the solution was drained by a
and time. The concentration of heavy drain valve and the system was washed
metal ion (Zn+2) was measured by an by deionized water.
membrane was determined with range and driving force. Aromatic polyamide
of pressures according to Equation 1 compound membrane permeability for
when . pure water is determined from the
As shown in Figure 4, the data shows a slope of this curve, the value of
linear relationship between water flux was obtained 6.736 l/m2.bar.h.
40
35
30
Water Flux (Jw), LMH
25
20
15
10
5
0
0 1 2 3 4 5 6
Pressure, bar
Fig. 4: Operating pressure vs. water flux (Q = 30 l/h, T = 26 oC and t=10 min)
F
250
200
Solute Flux (Js), mg/m2.h
150
100
50
0
0 200 400 600 800 1000
CF - CP, mg/l
Fig. 5: Concentration difference vs. solute flux (QF=40 l/h, T=26 oC , t=30 min and P=2 bar)
Figure 6 show the effect of time on the behavior can be explained by the
concentration of zinc ion in permeate. increase of the feed concentration with
The heavy metal ions concentration in time in the recirculation mode led to
the product gradually increased with increase in concentration polarization
the increase in operating time. This and this cause an increase in the zinc
10
8
CP Zn+2, mg/l
0
0 10 20 30 40 50 60 70 80
Time, min
Fig. 6: Effect of operating time on permeate concentration of zinc ions (Q = 40 l/h, T = 26 oC, pH = 6,
F
P = 2 bar, CZn+2=300 mg/l)
99.6
99.4
99.2
99
Rejection, %
98.8
98.6
98.4
98.2
98
0 10 20 30 40 50 60 70 80
Time, min
Fig. 7: Effect of operating time on rejection of zinc ions (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar,
F
CZn+2=300 mg/l)
and to heavy metal deposition onto the surface formed by heavy metals.
membrane surface with increasing feed Furthermore, increasing osmotic
concentration and osmotic pressure pressure because of concentration
gradually, which led to further polarization led to a decrease in the
membrane fouling and severe driving force through the membrane.
concentration polarization. Resistance This behavior is agreement with
against water flux through the Xiuzhen and Zhi [13, 24]. The increase
membrane increased due to the in time to 70 min resulted in the flux
boundary layer on the membrane decline of 6.226%.
12
11.5
11
Flux, LMH
10.5
10
Theo.
9.5
Exp.
9
0 20 40 60 80
Time, min
Fig. 8: Effect of operating time on flux (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar, CZn+2=300 mg/l)
F
Figure 9 shows the effect of time been increased as time increased. The
recovery percentage of permeate. The increase in time to 70 min resulted in
recovery percentage increase according the increase of water recovery from
to equation 26 because the 8.3125 to 54.5625%.
accumulation volume of permeate has
80
70
60
Recovery, %
50
40
30
20 Theo.
10
Exp.
0
0 10 20 30 40 50 60 70 80
Time, min
Fig. 9: Effect of operating time on recovery percentage (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar,
F
CZn+2=300 mg/l)
Figure 10 shows the values of final operating time. This behavior was due
feed vessel concentration change with to the recirculation mode (concentrate
time. It can be observed that the feed stream recycled to the feed stream).
concentration increase with increase in
1600
1400
TDSZnCl2 Final in feed, mg/l
1200
1000
Theo.
800
Exp.
600
0 20 40 60 80
Time, min
Fig. 10: Effect of operating time on final feed concentration (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar,
F
CZn+2=300 mg/l
4
CP Zn+2, mg/l
0
0 50 100 150 200 250 300 350
CF Zn+2, mg/l
Fig. 11: Effect of feed concentration on permeate concentration of zinc ions (Q = 40 l/h, T = 26 oC, pH
F
= 6, P = 2 bar, t=30 min)
concentration ion from 10 to 300 mg/l observed that the feed concentration
resulted in the decrease of recovery increase with increase in ion feed
from 30.81% to 24.5% and flux from concentration. This behavior due to the
13.694 to 10.889 LMH. recirculation mode (concentrate stream
Figure 14 show the values of final feed recycled to the feed stream).
vessel concentration. It can be
14
Theo.
13.5
Exp.
Flux, LMH
13
12.5
12
11.5
11
10.5
10
0 50 100 150 200 250 300 350
CF Zn+2, mg/l
Fig. 12: Effect of feed concentration on flux (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar, t=30 min)
F
32 Theo.
Exp.
30
Recovery, %
28
26
24
22
0 50 100 150 200 250 300 350
CF Zn+2, mg/l
Fig. 13: Effect of feed concentration on recovery percentage (Q = 40 l/h, T = 26 oC, pH = 6, P = 2 bar,
F
t=30 min)
Figure 15 shows that the zinc pure water has been increased and the
concentration in permeate has been average pore size on the membrane
decreased with increasing applied surface has been decreased, also due to
pressure which can be explained by the increase in flux with increasing applied
following: The decrease in pressure. In other words, at low
concentration of ion in permeate with pressure the solute diffusive transport
raise in pressure could be because of at through membrane is higher than that
higher pressure the preferential of convective transport. As the applied
sorption of the membrane element for pressure increases, convective
1000
900
TDSZnCl2 Final in feed, mg/l
800
700
600
500
400
300
200 Theo.
100 Exp.
0
0 50 100 150 200 250 300 350
CF mg/l Zn+2,
Fig. 14: Effect of feed concentration on final feed concentration (Q = 40 l/h, T = 26 oC, pH = 6, P = 2
F
bar, t=30 min)
7
CP Zn+2, mg/l
2
0 1 2 3 4 5
Applied pressure, bar
Fig. 15: Effect of applied pressure on permeate concentration of zinc ions (Q = 40 l/h, T = 26 oC, pH =
F
6, CZn+2=300 mg/l, t=30 min)
25
20
Flux, LMH
15
10
Theo.
5
Exp.
0
0 1 2 3 4 5
Applied pressure, bar
Fig. 16: Effect of applied pressure on flux (Q = 40 l/h, T = 26 oC, pH = 6, CZn+2=300 mg/l, t=30 min)
F
53
48
43
Recovery, %
38
33
28
23
18 Theo.
13
Exp.
8
0 1 2 3 4 5
Applied Pressure, bar
Fig. 17: Effect of applied pressure on recovery percentage (Q = 40 l/h, T = 26 oC, pH = 6, CZn+2=300
F
mg/l, t=30 min)
1500
1300
TDSZnCl2 Final in feed, mg/l
1100
900
700 Theo.
Exp.
500
0 1 2 3 4 5
Applied pressure, bar
Fig. 18: Effect of applied pressure on final feed concentration (Q = 40 l/h, T = 26 oC, pH = 6,
F
CZn+2=300 mg/l, t=30 min)