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PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA (WSMB)
TAHUN 2015
( ELECTRONICS )
TECHNICAL DESCRIPTION
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Pertandingan WSMB Belia 2015 Ke-24
1. Standards specification
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan WSMB Belia 2015 Ke-24
2. Competition stage
There is TWO (2) stages for Electronics trade in WSMB 2015 which is
pre – qualifying and final stage. All participants are required to compete
and pass the pre – qualifying stage before going through the final stage.
Numbers of finalist is between 8 to 12 participants depending on the
overall achievement of the trade and agreement from technical
secretariat meeting.
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Pertandingan WSMB Belia 2015 Ke-24
Theory : 10%
Board Assembly & Measurement
- Board Functionality : 10%
- Component Assembly : 40%
- Measurement : 10%
Circuit Reverse Engineering : 30%
TOTAL : 100%
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Pertandingan WSMB Belia 2015 Ke-24
14 IC3 CD4030CN U8 1
15 IC4 CD4071BCN U1, U4 2
16 IC5 CD4081BCN U2, U3, U5, U6 4
17 IC6 CD4511BCN U18 1
18 IC7 HCC4028BF U17 1
19 IC8 HCC4073BF U7 1
20 IC9 HCF4063BEY U13, U15 2
25 IC10 LM555CN U12 1
7-Segment
21 HDSP-503B DS1 1
Display
22 Voltage Regulator L7805CP U9 1
D1, D2, D3, D4, D5,
23 LED 3mm Red 9
D6, D7, D8, D9
24 LED 3mm Green D10 1
DC Jack
26 Female J1 1
Connector
27 Switch Push Button S1, S2 2
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Pertandingan WSMB Belia 2015 Ke-24
4. Final stage
There are 4 modules which are Hardware Design, Embedded System
Programming, MFFR and Assembly. Except the assembly module, all
module adapting closed question format.
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Pertandingan WSMB Belia 2015 Ke-24
01 Soldering Station 1
02 Desoldering Station 1
03 Complete electronics toolbox 1
04 Multimeter Digital 1
05 Multimeter Analog 1
06 Antistatic Protection 1
07 Scientific Calculator (not advanced then FX-570MS) 1
08 Electrostatic Glove 1
09 Face Mask 1
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Pertandingan WSMB Belia 2015 Ke-24
APPENDICES
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Day 1
Day 2
Day 3
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Pertandingan WSMB Belia 2015 Ke-24
Day 0
Day 1
Day 2
Day 3
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Pertandingan Kemahiran Malaysia ke - 23
PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA (WSMB)
TAHUN 2015
( ELECTRONICS )
( HARDWARE DESIGN )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 6 JAM
NAMA: _______________________________________
INTRODUCTION
This project tests the competitor’s skill in hardware design and printed circuit
board design to design the Selectable TIMER. The block diagram of the project is as
shown in Figure 1 below. When the PB1 is pressed, the counter reset to 0 thus the
output of DAC will be 0V. This allow the clock to be passed to the counter. The
counter counts up and stops at maximum counts.
CLOCK
GENERATOR
The present output voltage of DAC is also fed to either LED Bar-graph 1 or LED Bar-
graph 2. The selection can be done by pressing PB2 or PB3.
Pertandingan Kemahiran Malaysia (PKM Ke-22)
PROVIDED MATERIALS
Parts
Items Part Name Value Quantity
(Model)
1 Capacitor 0.1uF 10
2 Capacitor 0.47uF 2
3 Capacitor 4.7uF 2
4 Capacitor 47uF 2
5 Resistor 1KΩ 4
6 Resistor 5.1KΩ 4
7 Resistor 100Ω 2
8 Resistor 10 KΩ 8
9 preset 1KΩ 2
10 preset 5KΩ 2
13 DAC 0808 1
PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA
(WSMB) TAHUN 2015
( ELECTRONICS )
( SOFTWARE DESIGN )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
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Pertandingan WSMB Belia 2015 Ke-24
1. Project Description
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Pertandingan WSMB Belia 2015 Ke-24
P1 +5V IO +5V IO P2
24 24 U1 B1
VDD VDD
5 A1 A2 5 1 16 W W
OUT0 OUT0 AN 0 IN1 OUT1
2 6 B1 B2 6 2 2 15 X
+5V IO
IO 0
3
SDI OUT1
7 C1 C2 7
OUT1 SDI
3
SDO
+5V IO
AN 1
3
IN2 OUT2
14 Y
+12V
Z
M
IO 1 CLK OUT2 OUT2 CLK IO 1 AN 2 IN3 OUT3
4 8 D1 D2 8 4 4 13 Z
IO 2 LE OUT3 OUT3 LE IO 2 AN 3 IN4 OUT4
9 E1 E2 9 5 12 Motor Step
C1 OUT4 OUT4 C2 IN5 OUT5
10 F1 F2 10 6 11
100nF OUT5 OUT5 100nF IN6 OUT6
21 11 G1 G2 11 21 7 10
IO 3 OE OUT6 OUT6 OE IO 3 IN7 OUT7
12 H1 H2 12 X Y
OUT7 OUT7
13 K1 K2 13 8 9
GND OUT8 OUT8 GND GND COM +12V +12V
14 M1 M2 14
R1 OUT9 OUT9 R2
23 15 N1 N2 15 23 ULN2003A
R-EXT OUT10 OUT10 R-EXT GND
16 P1 P2 16
R3 470R OUT11 OUT11 470R
17 R1 R2 17
500R OUT12 OUT12 R4
18 S1 S2 18
500R OUT13 OUT13 500R
19 T1 T2 19
OUT14 OUT14 500R
1 20 U1 U2 20 1
GND OUT15 OUT15 GND
22 22
GND SDO SDO SDO GND
MBI5026CN MBI5026CN
11
12
2 1 2 1
R5 100nF 100nF
330R S1 S2
A1 1 3 K1 A2 1 3 K2
a k a k
DP
DP
CC
CC
B1 18 2 M1 B2 18 2 M2
b m b m GND GND
C1 16 17 N1 C2 16 17 N2
c n c n
D1 13 15 P1 D2 13 15 P2 D1
d p d p 4 3 4 3
E1 10 6 R1 E2 10 6 R2 IO 10 IO 11
e s e s C5 C6
F1 9 14 S1 F2 9 14 S2 2 1 2 1
f r f r 100nF 100nF
G1 8 7 T1 G2 8 7 T2 S3 S4
g t g t
H1 4 5 U1 H2 4 5 U2
h u h u
IO 16
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1.1 Requirements
1.2 Tasks
To be provided later
3. Marking criteria
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MCLR
Coupling for
microcontroller
OSC1
ANA1
ANA3
J1
SDO
IO11
IO13
IO15
IO16
IO18
SDA
SCL
+5v io
+12v
UART
IO1
IO3
IO5
IO7
IO9
-12v
X1
SS
680
66226-006
+5v
R1
16MHz C3 C4 10k
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
100n 100n
1
2
3
4
5
6
C1 C2
27p 27p C16 J2
C5 100n CONN-DIL50
220n
MCLR
MCLR
PGD
PGC
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
+5v io
+12v
-12v
ANA0
ANA2
ANA4
PWM0
PWM1
T0CKI
T1CKI
IO0
IO2
IO4
IO6
IO8
IO10
IO12
IO14
IO17
+12v
U1 U2 +5V
SS 7805
2 15
ANA0
3
RA0/AN0 RC0/T1OSO/T1CKI
16
T1CKI D1
ANA1 RA1/AN1 RC1/T1OSI/CCP2/UOE PWM1 C12
4 17 1 3
ANA2 RA2/AN2/VREF-/CVREF RC2/CCP1/P1A PWM0 +12v VI VO +5V
5 23
GND
ANA3 RA3/AN3/VREF+ RC4/D-/VM
6 24 1N4001
T0CKI RA4/T0CKI/C1OUT/RCV RC5/D+/VP
ANA4
7
RA5/AN4/SS/LVDIN/C2OUT RC6/TX/CK
25
TX/RC6 C6 C7 C8 0.1uF
J3
14 26 25v/22uF 25V/22uF 25V/22uF
OSC2 RA6/OSC2/CLKO RC7/RX/DT/SDO RX/RC7 U4
2
13 1 3 5
SDA OSC1 OSC1/CLKI SDO
SCL 0v C15 9
33 19 0.1uF 4
IO8 RB0/AN12/INT0/FLT0/SDI/SDA RD0/SPP0 IO0 C1+ C1-
34 20 8
IO9 RB1/AN10/INT1/SCK/SCL RD1/SPP1 IO1
IO10
35
RB2/AN8/INT2/VMO RD2/SPP2
21
IO2 C9 11
T1IN T1OUT
14 3
36 22 25v/22uF 12 13 7
IO11
37
RB3/AN9/CCP2/VPO RD3/SPP3
27
IO3 D2 10
R1OUT R1IN
7 2
IO12 RB4/AN11/KBI0/CSSPP RD4/SPP4 IO4 TX/RC6 T2IN T2OUT
38 28 9 8 6
IO13 RB5/KBI1/PGM RD5/SPP5/P1B IO5 -12v RX/RC7 R2OUT R2IN
39 29 1
IO14 RB6/KBI2/PGC RD6/SPP6/P1C IO6
40 30 1N4001 2
IO15 RB7/KBI3/PGD RD7/SPP7/P1D IO7 VS+
MAX232 6 CONN-D9M
PGM VS-
8
PGC RE0/AN5/CK1SPP
9
IO16 -12v +12v U3 +5v io
PGD RE1/AN6/CK2SPP IO17 7805 C2+ C2-
RE2/AN7/OESPP
10
IO18 C14
18 1 0.1uF
VUSB VUSB RE3/MCLR/VPP MCLR
1 3 4 C13 5
VI VO
PIC18F4550
GND
C10 0.1uF
25v/22uF C11
2
25V/22uF
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan Kemahiran Malaysia (PKM Ke-23)
PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA (WSMB)
TAHUN 2015
(ELECTRONICS)
(MFFR)
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
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Pertandingan Kemahiran Malaysia (PKM Ke-23)
Project Description
The circuit consist of combination analog and digital circuit to control COUNTER UP/DOWN WITH
LED STEP DISPLAY
3.2 The circuit use a DC power supply +12V, +9V and +5V voltage.
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Pertandingan Kemahiran Malaysia (PKM Ke-23)
PARTS LIST
PART VALUE
ITEM PART NAME QUANTITY
(MODEL) REFERENCE NUMBER
C1, C2, C3, C4, C5, C6, C7, C8,
1 Capacitor 10nF 17 C9, C10, C11, C12, C13, C14,
C15, C16, C17
Polarized Capacitor
2 47uF 2 C18, C21
(Radial)
Polarized Capacitor
3 100uF 2 C19, C24
(Radial)
Polarized Capacitor
4 220uF 1 C20
(Radial)
5 Capacitor 100nF 3 C22, C23, C25
D1, D2, D3, D4, D5, D6, D7, D8,
6 RED LED LED 3mm 10
D9, D13
1 Amp General Purpose Diode
7 3 D10, D11, D12
Rectifier 1N4001
14.2 mm General
Purpose Red 7-Segment
8 HDSP-503B 1 DS1
Display: CC, RH DP,
Gray Surface
Low Voltage Power
9 1 Power Board
Supply Connector
General Purpose Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8,
10 2N2222 12
Transistor NPN Silicon Q9, Q10, Q11, Q12
R1, R23, R24, R25, R26, R29,
11 Resistor 10K 13 R30, R31, R32, R35, R36, R37,
R38
12 Tapped Resistor 10K 1 R2
13 Resistor 1K 2 R3, R4
R5, R6, R7, R8, R9, R10, R11,
14 Resistor 220R 10
R12, R13, R39
R14, R15, R16, R17, R18, R19,
15 Resistor 150R 7
R20
16 Resistor 4.7K 6 R21, R22, R27, R28, R33, R34
17 Potentiometer 2K 1 R40
18 Resistor 330R 1 R41
19 Switch SW-PB 2 S1, S2
TP1, TP2, TP3, TP4, TP5, TP6,
20 Test Point 13 TP7, TP8, TP9, TP10, TP11, TP12,
TP13
21 Timer LM555CN 1 U1
Dual J-K Master/Slave
22 Flip-Flop with Set and CD4027BCN 2 U2, U3
Reset
23 Dual D-Type Flip-Flop CD4013BCN 2 U4, U8
4-Bit Magnitude
24 HCF4063BEY 2 U5, U6
Comparator
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Pertandingan Kemahiran Malaysia (PKM Ke-23)
Quad Exclusive OR
25 CD4030CN 1 U7
Gate, 14-Pin PDIP
Quad 2-Input OR
26 Buffered B series Gate, CD4071BCN 2 U9, U14
14-Pin PDIP
BCD-to-Decimal
27 HCC4028BF 1 U10
Decoder
BCD-to-7 Segment
28 CD4511BCN 1 U11
Latch/Decoder/Driver
Quad 2-Input AND
29 Buffered B series Gate, CD4081BCN 4 U12, U13, U15, U16
14-Pin PDIP
3-Terminal Adjustable
30 Positive Voltage LM317T 1 U17
Regulator
Positive Voltage
31 L7805CP 1 U18
Regulator
12VDC
32 DC Adepter 1 Power Board
2Amp
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Pertandingan WSMB Belia 2015 Ke-24
PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA
(WSMB) TAHUN 2015
( ELECTRONICS )
( ASSEMBLY )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
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Pertandingan WSMB Belia 2015 Ke-24
Introduction
This assembly project will access each competitor’s skill and capacity:
1. Competitor can assemble a product based on the given drawing and instruction.
The project assembly is Safe Deposit Box. The heart of the system is a microcontroller
PIC 18F2550. The user can enter the desired password and lock the safety deposit box.
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Pertandingan WSMB Belia 2015 Ke-24
Schematic:
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Pertandingan WSMB Belia 2015 Ke-24
2. Project Description
Front View
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Pertandingan WSMB Belia 2015 Ke-24
Side View
Bottom View
In unlock mode, user has to enter any 4 combination number appended by * and # to
lock the safe deposit box. Once the safe deposit box locked, the system accepts only the
newest password (previous selected by user) to unlock the safe deposit box. User is
allowed maximum of 3 trials to unlock the safe deposit box. If the wrong password is
entered for more than 3 trials, buzzer is activated and LCD displays ERROR.
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Pertandingan WSMB Belia 2015 Ke-24
3. Parts List
150R 1
330R 5
1K 1
10K 6
3 SEMICONDUCTOR COMPONENTS
4 DIODES
DC Jack socket
1
Terminal Block – DG235-5.0-02P
8
Pickit 3 connector –Header HDR 1 x 6
1
Connector - IDC Connector 4x2 PIN with Housing (Keypad)
1
Connector - IDC Connector 8x2 PIN with Housing (LCD)
Power Supply Connector – Terminal 2 PIN 2
2
6 OTHERS
LCD 2 x 16 1
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Pertandingan WSMB Belia 2015 Ke-24
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Pertandingan WSMB Belia 2015 Ke-24
The competitor needs to prepare the following equipment, machinery, installations and materials.
1 1 Soldering Station
4 1 Pincer
5 1 Nipper
6 1 Wire Stripper
7 1 Crimping tool
8 1 Scissors
9 1 Tweezers
10 1 IC pick tool
11 1 PCB stand
12 1 Parts box
16 1 Spanner
18 1 Scale 300mm
19 1 Safety Glasses
20 1 Cotton Glove
22 1 Brush
23 1 Industrial wiper
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Pertandingan WSMB Belia 2015 Ke-24
2
GND
+12V U2
1 3 V_IO
IN OUT
GND
C5 C7 C8 C6
10uF 100nF 100nF 10uF
2
GND GND GND
GND GND
V_PC
MCLR V_PC VDD(20)
Y1
R6 O1 O2
10K
VUSB
20MHz
C11 C12 C13 C14
22pF 22pF 100nF 100nF
2
4
VSS(12)
S3
1
3
GND GND
U4
MCLR 1 2 KP_C0
MCLR/VPP/RE3 RA0/AN0
3 KP_C1
RA1/AN1
O1 9 4 KP_C2
OSC1/CLKI RA2/AN2/VREF-/CVREF
5 Err
RA3/AN3/VREF+
6 Lock
RA4/T0CKI/C1OUT/RCV
VUSB 14 7 RA5
VUSB RA5/AN4/SS/HLVDIN/C2OUT
10 O2
OSC2/CLKO/RA6
VDD(20) 20 X2
VDD
21 RB0
RB0/AN12/INT0/FLT0/SDI/SDA V_PC 2
VSS(8) 8 22 EN VDD
VSS RB1/AN10/INT1/SCK/SCL
VSS(19) 19 23 RW
VSS RB2/AN8/INT2/VMO MCLR 1
24 RS /MCLR/Vpp
RB3/AN9/CCP2/VPO PGD 4
25 D4 PGD (ICSPDAT)
RB4/AN11/KBI0 PGC 5
26 D5 PGC (ICSPCLK)
RB5/KBI1/PGM
27 D6 PGD 6
RB6/KBI2/PGC PGM (LVP)
28 D7 PGC
RB7/KBI3/PGD 3
GND
11 KP_R0
RC0/T1OSO/T13CKI PICKIT 3
12 KP_R1
RC1/T1OSI/CCP2/UOE GND
13 KP_R2
RC2/CCP1
15 KP_R3
RC4/D-/VM
16 BOX
RC5/D+/VP
17 TX
RC6/TX/CK
18 RX
RC7/RX/DT/SDO
PIC18F2550-I/SP
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Pertandingan WSMB Belia 2015 Ke-24
PROJECT SWD
WSMB 2015
VSS
VDD
VEE
RS
RW
D0
D1
D2
D3
D4
D5
D6
D7
VB+
VB-
VSS
V_PC
VEE
RS
RW
EN
D4
D5
D6
D7
VB+
VB-
LM016L - LCD
GND
RV1
5K VEE R5
C10
150R
100nF
VB+
D3 D4 D2
ERR LOCK
GND
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Pertandingan WSMB Belia 2015 Ke-24
5.5 FTDI
Virtual Comport
+5V_PC
C16 C15
10uF
100nF
GND GND
U5
FT232R
20
4
1 V_IO
VUSB
2 16 1 RX
VCC
D- USBDM TXD
3 15
VCCIO
5 TX
D+ USBDP RXD
4
GND
5 3
COM 19 RTS#
6 RESET# 11 +5V_PC
COM CTS#
2
X3 DTR#
27 9
OSCI DSR# D5 D6 D7
GND 10
DCD#
6
28 RI# R7
OSCO 330R
23 R8
CBUS0 330R
8 22 R9
NC CBUS1 330R
24 13
NC CBUS2
17 14
3V3OUT CBUS3
12
C17 CBUS4
100nF
AGND
GND
GND
GND
TEST
7
25
18
21
26
GND GND
5.6 Keypad
V_IO KP_C0 1
KP_C1 2 1 2 3
KP_C2 3
R10 R11 R12 R13 4 5 6
KP_R0 4
10K 10K 10K 10K
KP_R1 5
7 8 9
KP_R0 KP_R1 KP_R2 KP_R3 KP_R2 6
KP_R3 7 * 0 #
GND
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Pertandingan WSMB Belia 2015 Ke-24
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6. Assembly process
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Pertandingan WSMB Belia 2015 Ke-24
6.2 Assemble and wire up circuit referring to the cable length specification as below
8.5 cm
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Pertandingan WSMB Belia 2015 Ke-24
Cable – Buzzer
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Pertandingan WSMB Belia 2015 Ke-24
Cable – Servo
25.5 cm
Cable – USB
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Pertandingan WSMB Belia 2015 Ke-24
6.3 Fix power tail, main switch and USB connector as shown below.
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Pertandingan WSMB Belia 2015 Ke-24
Fix Front Panels, servo motor, buzzer, reed switch and rubber fit as shown below
Front Panel
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Pertandingan WSMB Belia 2015 Ke-24
7. Check the completed assemblies by referring to the operation check sheet below.
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