INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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E-C61

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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

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Fluid
Conditioner
Spring
(Adjustable)

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Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6465
August 2015

16M3 and 18M3 Motor Grader

Hydraulic System
E9Y1-UP
N9Y1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT TABLE

Component Locations
Part Schematic Machine
Description
Number Location Location
Accumulator - Blade Cushion (LH) 219-8035 D-16, H-11 1
Accumulator - Blade Cushion (RH) 219-8035 D-14, H-10 2
Accumulator Gp - Brake 431-1428 D-9 3
Breather As 9R-9925 B-12 4
Cylinder Gp - Articulation 388-7681 G-11 5
Cylinder Gp - Blade Lift (LH) 270-7538 D-15, G-10 6
Cylinder Gp - Blade Lift (RH) 270-7538 D-13, G-9 7
Cylinder Gp - Blade Tip 389-9511 J-9 8
Cylinder Gp - Center Shift 262-1905 J-11 9
Cylinder Gp - LH Steering 436-9157 H-6 10
Cylinder Gp - RH Steering 436-9156 H-4 11
Cylinder Gp - Ripper 113-5264 G-12 12
Cylinder Gp - Side Shift 257-5083 J-10 13
Cylinder Gp - Wheel Lean 289-3054 J-13 14
Filter Gp - Oil 416-8304 E-4 15
Filter Gp - Return Oil 249-2307 E-12 16
Manifold Gp - Pilot Shutoff Solenoid 396-4779 C-3 17
Motor Gp - Circle Drive 9T-5977 J-12 18
Motor Gp - Fan 375-4282 D-11 19
Pump Gp - Fan / Brake 375-2948 B-6 20
Pump Gp - Implement Steering 376-2269 B-4 21
Pump Gp - Secondary Steering 391-3129 B-3 22
Swivel 361-8144 J-9 23
Tank and Pump Gp - Lubrication 377-2072 F-8 24
Tank Gp - Hydraulic Oil 386-2396 A-11 25
Valve Gp - Blade Cushion (LH) 322-3798 C-16, G-11 26
Valve Gp - Blade Cushion (RH) 322-3798 C-14, G-10 27
Valve Gp - Brake Control 444-9775 D-10 28
Valve Gp - Constant Force (LH) 279-6521 B-16 29
Valve Gp - Constant Force (RH) 279-6521 B-13 30
Valve Gp - Cooler Bypass 126-0747 C-11 31
Valve Gp - Fan / Brake Control 423-4959 B-8 32
382-4415
Valve Gp - Implement Control (Front) I-8 33
382-4417
382-4424
Valve Gp - Implement Control (Rear) F-8 34
382-4426
Valve Gp - Shutoff (Load Sense) 382-2790 D-6 35
Valve Gp - Steering Control 366-6681 G-3 36
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
MB Fan / Brake Supply Pressure C-5
LS Implement / Steering Pump Load Sense C-5
SPG Implement / Steering Pump Pressure C-5
SOS Hydraulic Oil Sampling C-5
PPG Pilot Supply Pressure D-5
SPECIFICATIONS AND RELATED MANUALS

Related Manuals
Description Media Number
Machine System
Specifications UENR4632
Systems Operation/Testing and Adjusting UENR4633
Electrical System
UENR6466
Schematic
UENR6467
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(13) CYLINDER GP (8) CYLINDER GP

SIDE SHIFT BLADE TIP
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER 257-5083 389-9511
(18) MOTOR GP (9) CYLINDER GP
J (14) CYLINDER GP CIRCLE DRIVE CENTER SHIFT J
WHEEL LEAN 9T-5977 262-1905
289-3054
A B
(Dimensions: 56 inches x 35 inches)

(23) SWIVEL
361-8144

B A B A B A B A B A B A B A
UENR6465

(33) VALVE GP
IMPLEMENT CONTROL (FRONT)
1.3 mm 382-4415 (5-BANK)
382-4117 (7-BANK)
I I
42 Page,

PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP

H (10) CYLINDER GP (11) CYLINDER GP

H
LH STEERING RH STEERING
CENTERSHIFT LOCK 436-9157 436-9156
(1) ACCUMULATOR (2) ACCUMULATOR
BLADE CUSHION (LH) BLADE CUSHION (RH)
219-8035 219-8035

(6) CYLINDER GP (7) CYLINDER GP

(12) CYLINDER GP (5) CYLINDER GP (36) VALVE GP
WING TILT CYLINDER WING LIFT CYLINDER BLADE LIFT (LH) BLADE LIFT (RH)
RIPPER ARTICULATION STEERING CONTROL
270-7538 270-7538
113-5264 388-7681 366-6681

PP2 APP A B BPP

G G
PP
(26) VALVE GP (27) VALVE GP
BLADE CUSION (LH)

AUTO LUBE SYSTEM

BLADE CUSION (RH)
322-3798 322-3798
B A B A B A B A B A B A

GREASE
(24) TANK AND PUMP GP
LUBRICATION D
377-2072
EF

F F

P LS T

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
(15) FILTER GP
(34) VALVE GP OIL
IMPLEMENT CONTROL (REAR) 416-8304

254-4486
E E
382-4424 (3-BANK)

242-0407
382-4426 (6-BANK)
(16) FILTER GP
RETURN OIL 423-3480
249-2307
242-0407

IPP ILS RLS

SLS

RPP
D PP
(1) ACCUMULATOR
BLADE CUSHION (LH)
D 219-8035 D
(19) MOTOR GP
FAN
(6) CYLINDER GP (2) ACCUMULATOR (7) CYLINDER GP 375-4282
BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH)
270-7538 219-8035 270-7538
(28) VALVE GP
(35) VALVE GP PPG
SHUTOFF (LOAD SENSE)
BRAKE CONTROL
382-2790
444-9775

T F SOS

(26) VALVE GP
BLADE CUSION (LH) (27) VALVE GP LS SPG
322-3798 BLADE CUSION (RH)
A2 (17) MANIFOLD GP
C 322-3798 PILOT SHUTOFF SOLENOID C
396-4779
P
A1

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MB PILOT PUMP OUTPUT
IMPLEMENT / STEERING PUMP OUTPUT
BLADE TIP CYLINDER CONTROL CIRCUIT
(31) VALVE GP SNOW WING / PLOW CYLINDER CONTROL CIRCUIT
COOLER BYPASS SECONDARY STEERING PUMP OUTPUT
3900 mL STEERING CYLINDER CONTROL CIRCUIT
126-0747 PRECHARGE: 5516 kPa CENTERSHIFT LOCK CONTROL CIRCUIT
SUPPLY LINE
(29) VALVE GP LS SERVICE BRAKE CONTROL CIRCUIT
(3) ACCUMULATOR GP ARTICULATION CYLINDER CONTROL CIRCUIT
CONSTANT FORCE (LH) SIDE SHIFT CYLINDER CONTROL CIRCUIT
BRAKE
279-6521 (30) VALVE GP RIPPER LIFT CYLINDER CONTROL CIRCUIT
431-1428 IMPLEMENT / STEERING LOAD SENSE CIRCUIT
CONSTANT FORCE (RH) DRAIN / RETURN LINE

B 279-6521 BLADE LIFT CYLINDER CONTROL CIRCUIT

FAN / BRAKE PUMP OUTPUT B
CENTERSHIFT CYLINDER CONTROL CIRCUIT
(32) VALVE GP (22) PUMP GP WHEEL LEAN CYLINDER CONTROL CIRCUIT

(4) BREATHER AS FAN / BRAKE CONTROL SECONDARY STEERING

CIRCLE DRIVE MOTOR CONTROL CIRCUIT

9R-9925 423-4959 391-3129

(20) PUMP GP LINE PATTERNS
(21) PUMP GP
FAN / BRAKE Pressure Line
(25) TANK GP IMPLEMENT STEERING
375-2948
HYDRAULIC OIL 376-2269 Pilot / Load Sensing Pressure
386-2396 Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)

A LH BLADE
Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name A
Component LocationsTable)
LIFT VALVE 138-1234 Part Number
RH BLADE
SECTION LIFT VALVE THIS SCHEMATIC IS FOR THE 16M3 AND 18M3 MOTOR GRADER HYDRAULIC SYSTEM
SECTION
MEDIA NUMBER: UENR6465
SCHEMATIC PART NUMBER: 383-9831, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
206-4669 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIPPER
VIEW ALL CALLOUTS

12
MACHINE VIEW - RIGHT REAR
VIEW ALL CALLOUTS

28
22

15
32
MACHINE VIEW - REAR LEFT
VIEW ALL CALLOUTS

16 4 25 SOS
31

19

PPG

17

21 LS SPG 20 MB
MACHINE VIEW - LEFT SIDE (UNDER CAB)
VIEW ALL CALLOUTS

5
MACHINE VIEW - FRONT RIGHT
VIEW ALL CALLOUTS

36 34 6 7 30

14

35 9
MACHINE VIEW - FRONT LEFT
VIEW ALL CALLOUTS
33 11 1 2 29

27

10

26

23

18

24 13