MATERIAL REQUIREMENT FOR NEW STRAND INSTALLTION AT EXISTING SINGLE STRAND 4/7 MTR CONCAST (JIGN

S.No Description Quantity Remarks Dispatch date Delivery to our site Date

Mould table with Cam assembly bellow Order Done on 18.01.2018, P.O.
1 11.04.2018 15.04.2018
type for new strand 1 set No. 517011065
Order Done on 18.01.2018, P.O.
2 Zone.2 Spray tubes 80 Sq.mm section
1 set (4nos) No. 517011065
11.04.2018 15.04.2018
Order Done on 18.01.2018, P.O.
3 Zone.2 Spray tubes 100 Sq.mm section
1 set (4nos) No. 517011065

Withdrawal straightener with hydraulic Order Done on 18.01.2018, P.O.

4 1 set 11.04.2018 (Only cylinders) 15.04.2018
cylinders, gear boxes and brake motors No. 517011065

Rigid dummy bar with 80 Sq.mm section Order Done on 18.01.2018, P.O.
5 11.04.2018 15.04.2018
head and transition link 1 nos No. 517011065

Power pack unit for withdrawal Order Done on 18.01.2018, P.O.

6 11.04.2018 15.04.2018
straightener and over head billet pusher No. 517011065
1 set
Order Done on 18.01.2018, P.O.
7 Electricals 11.04.2018 15.04.2018
1 nos No. 517011065
Mould jacket 80 sq.mm section with Delay (Status to be updated by
8 18.04.2018 25.04.2018
machine 1 nos Purchase dept.)
Delay (Status to be updated by
9 Mould jacket 100 sq.mm (for spare) 1 nos 18.04.2018 25.04.2018
Purchase dept.)
Delay (Status to be updated by
10 Spray ring 80 sq.mm section 1 nos 18.04.2018 25.04.2018
Purchase dept.)
Delay (Status to be updated by
11 Spray ring 100 sq.mm section 1 nos 18.04.2018 25.04.2018
Purchase dept.)
12 Zone 1 spray tubes 80 sq.mm section Delay (Status to be updated by 18.04.2018 25.04.2018
1 set (4nos) Purchase dept.)
13 Zone 1 spray tubes 100 sq.mm section Delay (Status to be updated by 18.04.2018 25.04.2018
1 set (4nos) Purchase dept.)
Delay (Status to be updated by
14 Strand guide / roller apron 1 set 18.04.2018 25.04.2018
Purchase dept.)
Delay (Status to be updated by
15 Bridging frame 1 nos 18.04.2018 25.04.2018
Purchase dept.)
Delay (Status to be updated by
16 MOP arrangement 1 set 18.04.2018 25.04.2018
Purchase dept.)
Aluminium template for 100 sq.mm Delay (Status to be updated by
17 18.04.2018 25.04.2018
section 1 nos Purchase dept.)
 Rigid dummy bar storage equipment i.e.,
guide rollers, pinch roller arrangement Delay (Status to be updated by
18 18.04.2018 25.04.2018
including gear box, one way clutch, Purchase dept.)
pinion and brake motor 1 set
Discharge roller tables DRT 1 and DRT 2 Delay (Status to be updated by
19 18.04.2018 25.04.2018
with end stop 1 set Purchase dept.)
Withdrawal straightener drive frame Delay (Status to be updated by
20 18.04.2018 25.04.2018
PCRT/DRT drive frames 3 nos Purchase dept.)
Propellor shaft 1410 series for Delay (Status to be updated by
21 18.04.2018 25.04.2018
DRT/PCRT 2 nos Purchase dept.)
Delay (Status to be updated by
22 Pneumatic panel for air bellow 1 nos 20.04.2018 30.04.2018
Purchase dept.)
23 PCRT (with complete roller set) Delay (Status to be updated by 20.04.2018 30.04.2018
1 set Purchase dept.)
Transition link with100 sq.mm dummy Delay (Status to be updated by
24 20.04.2018 30.04.2018
bar head 1 nos Purchase dept.)
Delay (Status to be updated by
25 Electricals 20.04.2018 30.04.2018
Purchase dept.)
1 nos
MCC panel control desk for withdrawal Delay (Status to be updated by
26 20.04.2018 30.04.2018
straightener Purchase dept.)
1 nos
PCRT, DRT-1, DRT-2 and over head billet Delay (Status to be updated by
27 20.04.2018 30.04.2018
pusher Purchase dept.)
1 nos
Delay (Status to be updated by
28 MOP panel 20.04.2018 30.04.2018
Purchase dept.)
1 nos
Delay (Status to be updated by
29 Drive panel with PLC 20.04.2018 30.04.2018
Purchase dept.)
1 nos
Delay (Status to be updated by
30 MAB panel 20.04.2018 30.04.2018
Purchase dept.)
1 nos
Delay (Status to be updated by
31 Intermediate operation station 20.04.2018 30.04.2018
1 nos Purchase dept.)
RTD, Pressure switch, Limit switches and Delay (Status to be updated by
32 20.04.2018 30.04.2018
junction boxes etc 1 lot Purchase dept.)
NCAST (JIGNESH)
Contact Person
Contact Person (Party - Dhanjay
(HO) Industries)
 MATERIAL REQUIREMENT FOR NEW STRAND 4/7 MTR CONCAST & FURNACE (AGARWAL FOUNDRIES)

S.No DESCRIPTION QUANTITY Status Requirement Delivery Time

WATER COMPLEX
1 6" SHORT BEND 45° 2 NOS
8 6" C.I GLOBE VALVE 8 HOLE 2 NOS Order Done.
3 6" MS FLANGE 8 HOLE 6 NOS Order Done.
4 4" SHORT BEND 45° 6 NOS Order Done.
9 4" C.I GLOBE VALVE 8 HOLE 6 NOS Order Done.
6 4" MS FLANGE 8 HOLE 14 NOS
10 DB PUMP 65/26 COMPLETE SET WITH 45 HP MOTOR 1 SET
11 DB PUMP 50/26 COMPLETE SET WITH 40 HP MOTOR 1 SET
12 DB PUMP 50/16 COMPLETE SET WITH 10 HP MOTOR 1 SET
HYDRAULIC
13 SEAMLESS PIPE ID-18MM, OD-22MM 300 MTR
HIGH PRESSURE HOSES 360 BAR, 3/4" X 2 MTR LENGTH, ONE SIDE
2 6 NOS
SWIVEL BEND, OTHER SIDE SWIVEL NUT
14 40mm, 8 HOLE FLANGE TYPE GLOBE VALVE 2 NOS Order Done. 28.04.2018
15 50mm, 8 HOLE FLANGE TYPE GLOBE VALVE 2 NOS Order Done. 28.04.2018
16 0-10 kgs PRESSURE GUAGE, 10mm DIA 4 NOS Order Done. 28.04.2018
17 1/2" CHOKE VALVE 4 NOS Order Done. 28.04.2018
18 1/2" SYPHONE TUBE 4 NOS Order Done. 28.04.2018
BLOWER
19 STEAM EXHAUSTER 10,000 CFM (316 GRADE SS IMPELLOR) 1 NOS
LADLE MATERIAL
20 SLIDE GATE SYSTEM 1 QC 1 SET Close
21 50X1300X3000 mm MS PLATE 1 NOS 28.04.2018
ELECTRICAL FOR EXISTING STAND
22 CASTING SPEED INDICATOR 2 NOS
23 OSCILLATION FREQUENCY INDICATOR 2 NOS
24 DRIVE COOLING FAN (as per sample) 3 NOS Till Sample Not Received
25 INDUSTRIAL A/C 6T 1 NOS Received 28.04.2018
HOT SHEAR
26 Existing hot shear automisation 1 set Pending at purchase dept & MD sir
27 Pneumatic cylinder for Existing hot shear Pending at purchase dept & MD sir
28 New Hot shear machine for new strand Pending at purchase dept & MD sir
NEW FURNACE REQUIRED MATERIAL
 TRANSFORMER FOR FURNACE
29 TRANSFORMER FOR FURNACE (PETE) 2 NOS Order Done. Ready For Dispatch
30 Bus bar from transformer to SFC
31 Busbar duct
WATER COMPLEX
32 125 MM Short bend 12 nos Order Done. 28.04.2018
33 100 mm Short bend 10 nos Order Done. 28.04.2018
34 125 mm MS Flange 16 mm thick, 8 hole 12 nos Order Done. 28.04.2018
35 100 mm MS Flange 16mm thick, 8 hole 12 nos Order Done. 28.04.2018
36 125 mm CI Gate valve 8 hole 18 nos Order Done. 28.04.2018
37 125 mm CI NRV 4 nos Order Done. 28.04.2018
38 125 mm CI Strainer, 560 mm length 4 nos Order Done. 28.04.2018
39 Water Pump UP 80/38, Kirloskar make 04 nos
40 Induction Motor 25 HP, 1440 rpm IE3 04 nos
41 100 mm CI Gate valve, 8 hole 08 nos Order Done. 28.04.2018
42 100 mmCI NRV, 8 hole 04 nos Order Done. 28.04.2018
43 75 mm Globe Valve, 4 hole 10 nos Order Done. 28.04.2018
44 75 mm MS Flange, 4 hole 36 nos Order Done. 28.04.2018

45 HYDRAULIC PUSHER FOR FURNACE 2 nos Pending at purchase dept & MD sir

FURNACE MATERIAL First Furnace

46 Panel 01 Set Order Done. 5/12/2018
47 Choke 01 Set Order Done. 30-Apr
48 Caprack 01 Set Order Done. 30-Apr
49 Cradle 01 Set Order Done. 15-May
50 Structure 01 Set Order Done. 30-Apr
51 DM 01 Set Order Done. 30-Apr
52 HPP 01 Set Order Done. 30-Apr
53 EB 01 Set Order Done. 30-Apr
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contact person Shutdown Date

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Secound Furnace
15-May
30-Apr
7-May
15-May
5-May
5-May
5-May
5-May
 NEW FURNACE SCHEDULE
Sl.No Description Time Period Start Date End Date Status Responsible Person
1 Existing 4 crucibles dismantling 3 days
15.05.2018 17.05.2018 Mr.Harish
2 Crucible foundation demolishing (4 crucibles) 5 days
18.05.2018 22.05.2018 Mr.Harish
3 Crucible foundation Excavation (4 crucibles) 5 days
23.05.2018 27.05.2018 Mr.Harish
Crucible Slab & side walls demolishing (4
4 3 Days
crucibles and 8 walls) 28.05.2018 30.05.2018 Mr.Harish
5 Civil foundation works for 4 crucibles 6 days
31.05.2018 05.06.2018 Mr.Harish
6 Crucible slab Centring Civil contractor
4 days 05.06.2018 08.06.2018
7 Slab steel winding Civil contractor
8 Concrete Slab 1 day
09.06.2018 09.06.2018 Civil contractor
9 Curing (Depend upon the cement used) 1 week
10.06.2018 16.06.2018 Civil contractor
10 New furnace installation (4 crucibles) 4 days
16.06.2018 19.06.2018 Mr.Harish
11 Furnace room extension 15 days 15.05.2018 29.05.2018 Mr.Pasha (Civl engg)
 CCM NEW STRAND INSTALLATION SCHEDULE
Sl.No Description Time Period Start Date End Date Status Responsible Person
1 Existing concrete breaking 15 days Completed
Mr.Harish
New tundish, 11 beams and 4 columns, tundish
2 15 days 19.04.2018 04.05.2018
fabrication in house Mr.Harish
3 Ladle making ready 5 days 06.05.2018 10.05.2018
Mr.Giri
4 CCM new strand material from Jignesh 20 days 10.04.2018 30.04.2018
Mr.Harish
5 Main beam foundation, structure foundation, 10 days 15.05.2018 24.05.2018
withdrawal foundation civil works Civil contractor
6 Ladle resting column widening 2 days 20.05.2018 21.05.2018 Mr. Harish
7 New strand erecsion and commossioning 10 days 25.05.2018 05.06.2018 A.B.Patil sir
 NEW FURNACE TRANSFORMER & SFC SCHEDULE
Sl.No Description Time Period Start Date End Date Status Responsible Person
1 Existing transformer dismantling 2 Days
15.05.2018 16.05.2018
2 Exsiting SFC dismantling 3 Days
17.05.2018 19.05.2018
3 Capacitors bank dismantling 1 Day
20.05.2018 20.05.2018
4 DM water & Hydraulic power pack dismantling 1 Day
21.05.2018 21.05.2018
5 New Transformer installation 2 Days
22.05.2018 24.05.2018
6 DC choke & Capacitor bank installation 4 Days 25.05.2018 28.05.2018
7 DM water equipment installation 2 Days 29.05.2018 30.05.2018

8 Hydraulic power pack installation 4 Days

01.06.2018 04.06.2018
9 Electrical inter connection 6 Days
05.06.2018 10.06.2018