CD500 FHA Operators Manual Rev 03 - 03 PDF

A Smith / Schlumberger company
Manual part # 00A15C040.103 REV. 03/03
REV. DATE SI
03/03 15/09/03
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Appr.
Mv- Swaco Mantovani & Vicentini S.r.l.
Via Bellaria 228,
44033 Berra (FE) Italy 1
TABLE OF CONTENTS
INTRODUCTION PAG. 3
GENERAL SAFETY PRECAUTION PAG. 4
1. UNIT DESCRIPTION
1.1. CENTRIFUGE COMPONENTS PAG. 5
1.2. CENTRIFUGE SPECIFICATIONS PAG. 12
1.3. ROTATING ASSEMBLY PAG. 15
1.4. SAFETY COMPONENTS PAG. 15
1.5. BOWL AND CONVEYOR SPEED PAG. 16
2. INSTALLATION
2.1. TRANSPORTATION AND HANDLING PAG. 17
2.2. CENTRIFUGE MOUNTING PAG. 18
2.3. ELECTRICAL INSTALLATION PAG. 18
2.4. FEED PUMP SET-UP PAG. 19
2.5. LIQUID FEED AND DISCHARGE PAG. 20
2.6. SOLIDS DISCHARGE PAG. 20
2.7. START-UP AND SHUT-DOWN PAG. 21
3. HYDRAULIC PACKAGE
3.1. HYDRAULIC PACKAGE COMPONENTS PAG. 22
3.2. HYDRAULIC CIRCUIT PAG. 26
4. ELECTRICAL ASSEMBLY PAG. 30
5. PLC SYSTEM PAG. 50
5.1. PLC DISPLAY PAG. 51
6. MAINTENANCE AND CONTROL PAG. 59
6.1. HYDRAULIC OIL PAG. 60
6.2. TORQUE LIMITER PAG. 61
7. TROUBLESHOOTING CHART PAG. 64
8. REPAIR AND OVERHAUL
8.1. ROTATING ASSEMBLY REMOVAL PAG. 65
8.2. ROTATING ASSEMBLY PAG. 65
8.3. GEARBOX CYCLO DRIVE PAG. 73
9. DIAGRAMS AND PARTS LIST
9.1. CD500FH CENTRIFUGE PAG. 76
9.2. GENERAL ASSEMBLY PAG. 77
9.3. COVER ASSEMBLY PAG. 82
9.4. FRAME ASSEMBLY PAG. 84
9.5. CYLINDER ASSEMBLY PAG. 86
9.6. SCREW CONVEYOR ASSEMBLY PAG. 88
9.7. MAIN DRIVE ASSEMBLY PAG. 90
9.8. BACK DRIVE ASSEMBLY PAG. 94
9.9. FEED PIPE ASSEMBLY PAG. 98
10. DENISON PUMP ADJUSTMENTS PAG. 100
11. SPARE PARTS REQUIRED PAG. 101
12. CERTIFICATION TABLE PAG. 102
13. CERTIFICATE OF GUARANTEE PAG. 103
DENISON PUMP APPENDIX A
DENISON MOTOR APPENDIX B
HP PUMP APPENDIX C
HP MOTOR APPENDIX D
MANUAL OPERATION APPENDIX E
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! WARNING !
INTRODUCTION
This manual contains directions and information concerning the installation, start-up, shutdown and
service of the Mv-Swaco FH 500 Centrifuge. Appropriate sections of this manual must be read and
understood before attempting to install, operate or service this unit. Failure to do so may cause injury to
personnel, damage to the equipment or reduced performance.
The Mv-Swaco FH 500 Centrifuge is known as a decanting type separator. A decanter is a centrifugal
separator having a horizontal axis of rotation. A process liquid or slurry is supplied to the rotating bowl
where the solids are separated from the liquid phase. The solids are forded to the inner wall of the bowl
while the liquid forms a ring inside the solids. A screw type conveyor transports the solids toward the
tapered end of a conical bowl. The liquid flows in a spiral path, established by the conveyor flights, to
the discharge ports at the large end of the bowl.
Applicable P.P.E. (Personal Protective Equipment)
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! WARNING !
GENERAL SAFETY PRECAUTIONS
The Mv-Swaco FH 500 Centrifuge is engineered and manufactured to perform safely under conditions
described in this manual. This large high speed rotating machine requires care and understanding for
maximum safety. Unsafe practices in maintenance and operation will cause conditions which are
hazardous to both maintenance and operation will cause conditions which are hazardous to both
personnel and property. The following general precautions should be strictly followed to avoid damage
to property and/or injury or death to personnel.
Only personnel trained and evaluated by Mv-Swaco engineers during a min. 24 hrs training on
centrifuges can install, operate and maintain equipments.
Do not allow personnel to maintain, install or operate the FH 500 Centrifuge until they have read this
manual and understand safety requirements.
Do not operate the centrifuge until it is properly mounted.
Do not operate the centrifuge if the machine is not completely and correctly assembled.
Do not inactivate the centrifuge for any extended period of time without inactivating the electrical
circuit to the motors.
Be sure wiring is connected according to wiring plate on motors.
Do not operate the machine unless the cover is closed and clamps and clamping devices are tightened.
Do not use inlet connections as supports for feed hoses.
Do not operate the centrifuge if unusual noise or vibration exists.

If noise should rise up to 85dBA, operators must wear hearing safety protections.
Do not attempt to repair the centrifuge until the switch box is locked in OFF position or has had the
breakers locked open.
Do not attempt to assemble or dissemble the centrifuge if the bowl is rotating.
Do not operate the FH 500 Centrifuge until start-up and shut down procedures are understood.
Do not switch off the main breaker during shut-down centrifuge.

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1. UNIT DESCRIPTION
1.1. CENTRIFUGE COMPONENTS
1.1.1. BOWL
The centrifuge rotating assembly consists of the bowl, the conveyor and the planetary gear box .
The centrifuge bowl is the outer member of the rotating assembly and is composed of three
cylindrical sections and a conical section. The end piece of the cylindrical end has ports through
which the liquid flows out. Semi-dry solids are discharged through ports in the small end of the
conical section. The hollow shaft at each end of the bowl is suspended in a pillow block bearing to
allow rotation of the bowl. See Figure below.
CYLINDERS ASS'Y
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1.1.2. CONVEYOR
The conveyor is suspended inside the bowl on bearings and rotates in the same direction as the bowl,
only slightly slower. The separated solids are forced to the inside wall of the bowl by centrifugal force
and conveyed to the solids discharge ports in the bowl. The pitch (P) of the conveyor flights is the
distance in millimeters between the flights measured parallel to the axis of the conveyor.
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1.1.3. GEAR BOX
The CYCLO gear box, is fitted on the hollow shaft at the cylindrical end of the bowl. It drives the
conveyor by means of a shaft going through the hollow shaft of the bowl. On the end of the gear box
opposite the bowl, is a small shaft. This is the small sunwheel shaft of the planetary gear box. The
speed and direction of the small sunwheel determines the differential speed, or the relative speed of the
bowl and the conveyor. Reduction rate 1:59
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1.1.4. FRAME
The frame is the tubular steel member on which the bowl pillow block bearings, back drive hydraulic
motor bracket, hydraulic package, main drive hydraulic motor bracket and the vessel are mounted. See
Figure below.
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1.1.5. VESSEL
The vessel is a stainless steel case mounted on the frame that completely encloses the bowl. It is
divided into compartments that divert the liquid and solids discharge to their respective outlets. The
semi-circular cover is hinged to allow easy access to the bowl for inspection and maintenance. See
Figure below.
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1.1.6. FEED TUBE
A feed tube is shown in Figure . Mud is introduced into the centrifuge through the feed tube. This is a
stainless steel tube approximately 2" OD and 55" long. It extends into the bowl and conveyor through
the hollow shaft on the conical end of the bowl. Mud is pumped into the tube by the feed pump. The
mud leaves the feed tube and enters the bowl through a slot in the conveyor (See Figure - Conveyor).
This slot in the conveyor extends approximately the length if the conical section.
Tubo di alimentazione assiemato

SUPPLY PIPE ASS'Y
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1.1.7. BELT GUARDS
The belt guards on the cd500 FH centrifuge are made to limiting the access to belts and torque
limiting coupling.
The guards may be completely removed for repairs.
DO NOT REMOVE SAFETY GUARDS WITH THE MACHINE OPERATING
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1.2. SPECIFICATION
Physical Data
Length: 157.48 in. (4.000 mm)
Width: 84.60 in. (2,150 mm)
Height: 78.74 in. (2.000 mm)
Weight: 8,377 lb. (5.178 Kg)
Rotating Assembly
Length: 70.86 in. (1,800)
Lambda Ratio: 3.8
(Bowl length/bowl inside diameter)
Weight: 1,754 lb (796 kg)
Cylindrical Section
x Diameter: 18.58 in. (472 mm)
x Length: 37.91 in. (963 mm)
x Material: Stainless steel (AISI 304A)
Conical section
x Diameter, small end: 11.41 in (290 mm)
x Diameter, large end: 18.58 in. (472 mm)
x Length: 31.57 in. (802 mm)
x Cone Angle: 7.3°
x Material Conical section: Stainless Steel (AISI 304A)
x MATERIAL, Discharge Ports: Tungsten carbide (hard
facing/HRC 67)
Conveyor
x Length: 65.39 in. (1,661 mm)

x Weight: 573.2 lb. (260 kg)
x Type: Double lead
x Pitch: 90 mm
x Material, Body: 304 Stainless steel
x Material, Flighting: 304 Stainless steel
x Material, Hardfacing: HRC 67 Tungsten carbide
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Gear Box
x Type: Two step (Cyclo) with 5.100 Nm (510 kgm) rotating
shaft
x Gear Ratio: 60:1
x Torque: 49.2 lb/ft (5.000 Nm), maximum
x Weight: 176.4 lb (130 kg)
Overload Protection:
x Primary-Electrical
x Secondary-Resettable mechanical clutch
x Differential Speed: variable, 1-65 rpm, maximum
x Gear speed:
4,800 rpm maximum
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Dimension in mm
3821.5
3030.5 691
100
1850
1508 CA.
1365
1117
190
935.5 2371 515
600
500
ASSE CENTRIFUGA
CENTRIFUGE AXIS
720
845
1950
725
57.5
400
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1.3. ROTATING ASSEMBLY
The centrifuge rotating assembly consist of the bowl, the conveyor and the cyclo gear box. All these
parts are described in paragraph 1.1.1, 1.1.2, 1.1.3.
1.4. SAFETY COMPONENTS
The following safety components are incorporated in the Mv-Swaco CD500 FH.
1.4.1. Torque Limiter

The torque limiter is a combination of mechanical and electrical controls. During normal operation the
torque limiter transmits the torque from the drive shaft of the CYCLO centrifugal reducer. In case of the
overload, when the torque demand exceeds the preset value, the torque limiter will disengage and only
transmits a small residual torque, also activating a switch to begin the emergency stop of the main
electric motor. Torque limiter is setted at 170 Nm
1.4.2. Micro-Switches
The micro-switches are placed under the cover of the rotating assembly and the back drive assembly
guard. If the cover of the rotating assembly or the back drive assembly guard is opened, it will active the
switches and begins the emergency stop of the main electric motor.
1.4.3. PLC pre-set safety parameter

The hydraulic system of MV-SWACO centrifuge requires the oil temperature maintain below 70 degree
Celsius. If the temperature of the system exceeds 70 degree Celsius, PLC will shut down the machine.
Back drive over pressure will shut down the machine as well.
1.4.4. Emergency Stop button

This button can be used when any unusual operating condition happens. It will shut down the centrifuge
immediately.
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1.5. BOWL AND CONVEYOR SPEED
The FH 500 Centrifuge is operated between 0 and 3000 RPM depending on the application. The
conveyor rotates at less speed than the bowl in the same direction. The FH 500 Centrifuge operates at
all times with the bowl and conveyor turning in the same direction and the conveyor turning slower
than the bowl. The main drive motor should be wired so that the bowl always turns ANTI-clockwise
when viewed from the feed tube end.
The small sunwheel in the gear box is used to vary the differential speed between the bowl and
conveyor. If the sunwheel is "fixed", that is, not rotated by the back drive motor, the differential will
equal the bowl RPM divided by the gear box ratio (59:1). If it turns in the same direction as the bowl,
the differential will be less than when it is fixed. If it turns in the opposite direction as the bowl, the
differential will be greater than when it's fixed. See Diagram
CAUTION
DO NOT ATTEMPT TO OPERATE FH 500 CENTRIFUGE AT BOWL SPEEDS ABOVE 3000

RPM'S. SPEEDS ABOVE 3000 RPM'S WILL EXCEED THE DESIGN SAFETY LIMITS. THIS
COULD CAUSE THE MACHINE TO DESTROY ITSELF POSSIBLY CAUSING INJURY.
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2. INSTALLATION
2.1. TRANSPORTATION AND HANDLING
2.1.1. The pillow block bearings are subject to damage from shock and vibration during
transportation and handling. To prevent this, the pillow block bearing should be
preloaded using the wedge blocks shown in figure below.
main drive side back drive side
In case of problem please require procedure MV P3001
To lift machine use absolutely its own

beam complete of certified chain as
figure. Lifting point are marked by
yellow paint in the four point of the skid
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2.1.2. Care should be used in loading and unloading this unit to prevent any unnecessary
shock to the components
2.1.3. Caution: when lifting, always use a four lifting point to protect unit from damage
and/or turning upside down during lift.
2.2. CENTRIFUGE MOUNTING
The FH 500 Centrifuge must be mounted above the ground to facilitate solids removal. The solids
outlet should be located above the disposal area or where the solids may be easily moved to the proper
disposal location. A slide attached from the solids outlet may be necessary to route solids to a disposal
area. The slide should be set at a steep angle to prevent a solids buildup.
In the normal configuration the centrifuge has an electrical auger to route the solids as a slide.
The Centrifuge unit must be set level and on adequate supports. If may be necessary to attach it to the
support by tack welding.
2.3. ELECTRICAL INSTALLATION
2.3.1. The electrical installation should be made by qualified electrician.
U V W
GND
CONNECT THREE FASES ON U-V-W AND THE GROUND ON THE BOLT A PART.
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2.3.2. Feed pump
The Mv-Swaco (MN 080.1 or MN 0120.1)PM.xxx mono pump has 2 different motor on board.
The big one, normally at 7.5KW is the drive for the rotor of the pump and it is wired in the motor
control box on terminal U4-V4-W4. For this connection Mv-Swaco suggest cable 4x2.5mm^2 .
The little motor is for control the speed of the rotor through the variator modulation. This motor is
wired in the motor control box on terminal U5-V5-W5. For this connection Mv-Swaco suggest
cable 4x1,5mm^2.
2.4. Feed pump set up
2.4.1. The little motor connected on the pump is directly controlled by PLC. The important thing to
do before start up is setting the correct flow rate and the correct connection of the wire. To do
this:
2.4.1.1. start the centrifuge and feed pump
2.4.1.2. in the display scroll to “pump flow man” page
2.4.1.3. increase pump rate by 10%
2.4.1.4. check after contactor responds if the pump is increased
2.4.1.5. if is decreased invert two wire in U5-V5-W5
2.4.1.6. to set zero speed (for hydraulic pump) or minimum speed disconnect little motor
from the gear box and with the handle reduce speed at minimum flow rate.
IF USED VARSPE VARIATOR USE THE HANDLE WITHOUT REMOVE MOTOR
2.4.2. Any pump capable of furnishing the feed rate desired at sufficient pressure to overcome
line loss may be used to feed the CD 500 Centrifuge.
2.4.3. A 10 hp variable speed (MN 120.1 model)progressive cavity pump which furnished 32
MC per 500 revolutions is available from Mv-Swaco and is ideal for feed up to 160 GPM.
2.4.4. Suction and discharge lines on the feed pump should be sized to minimize head loss
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2.4.5. A water line should be connected between the pump and the feed tube for washing the
bowl and conveyor prior to shutdown.
2.5. LIQUID FEED AND DISCHARGE
2.5.1. The line feeding mud to the centrifuge should terminate with a male 6" fitting to mate
with the feed tube. This line should be supported so it's weight will not be on the feed
tube.
2.5.2. The line connecting to this fitting can be steel hard piping, flexible hose of PVC pipe. It
should be sized to accommodate the liquid discharge rate. Because the liquid discharge is
gravity flow, consideration should be given to the fall and length of this line to avoid
plugging from solids settling.
2.6. SOLID DISCHARGE
2.6.1. The outlet for solids discharge is 11 1/4" (286mm) x 18 1/2" (470mm) with a PN10
wide flange.
2.6.2. If the centrifuge cannot be located over the proper disposal area a slide may be attached
to the solids outlet to route solids to a disposal area. Since these solids will be sticky, the
slide must be set at a steep angle to prevent a solids build-up.
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2.7. START UP AND SHUT DOWN
2.7.1. Start up
x Turn the handle to position 1 on the Circuit breaker box;

the power supply is on.
x Set the desired bowl speed and differential on the PLC box
x Push the screw conveyor start button on Motor control box
x Push the main motor start button on Motor control box, the
electric motor and the heat exchanger is on.
x Push the centrifuge start button on Motor control box, the
main drive and back drive are on.
x Allow at least two minutes for the centrifuge to obtain
operating speed.
x Push feed pump start button
x Bring mud feed rate up slowly to desired rate.
2.7.2. Shut down
x Shut down the feed pump.

x After all conveyable solids have cleared the bowl, open the
water line which ties into the pump discharge line.
x Flush the centrifuge until clean water is discharged. Close
the water valve.
x Push the centrifuge stop button on Motor control box, wait
the bowl speed approach zero, then push main motor stop
button and screw conveyor stop button on Motor control box
x Turn the handle to position 0 on the Circuit breaker box;
the power supply is off.
x If the machine is likely to be subjected to freezing
temperatures, the cover should be opened and bowl drained
by removing two drain plugs on the liquid discharge end.
x Drain any hoses and pumps that may have liquid trapped in
them.
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3. HYDRAULIC PACKAGE
3.1. HYDRAULIC PACKAGE COMPONENTS

One 45KW electric motor supplies the power for the hydraulic system. Three hydraulic pumps attached
to the electric motor are the driving source for Main Drive hydraulic motor, Back Drive hydraulic motor
and return line.
A directional control valve controls the return line. Two proportional pressure reducing valves with
proportional amplifier control the pump for the Main Drive and Back Drive. The proportional valve for
the Back Drive motor is set that the Back Drive can turn in either direction. The proportional valve for
the Main Drive is set that the Main Drive can only turn at clockwise. Through proportional amplifiers,
the speed of the Main Drive and Back Drive is controlled by PLC.
One heat exchanger and one filter are located at the return line of the system. Another filter is located at
the oil feed end.
3.1.1. Electric motor
The Mv-Swaco Hydraulic package is supplied by an EXPLOSION PROOF electric motor
Voltage: 440-760
Connection: Delta – Star
Kw: 45
Service: Continuous
3.1.2. Denison Hydraulic pump for Main drive
Denison Pump is for control the main drive hydraulic motor, is directly connected to the electric
motor by a special joint.
3.1.3. HP Hydraulic pump for Back drive
Hp pump for control the back drive hydraulic motor, is directly connected to the Denison Pump.
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Is a normal hydraulic pump connected to the HP pump. This is for the pressure control for back
drive motor.
3.1.1
Electric
Motor
3.1.2
Denison
Pump
3.1.4
Hp control
pressure
3.1.3
Hp pump
3.1.5. Hydraulic Motors

1. Main drive
2. Back drive
2
Back drive
motor
1
Main drive
motor
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3.1.6. Filters
Feeding
filter
Return
Filter
3.1.7
Oil Tank
3.1.8
Oil cooler
3.1.7. Oil tank
Oil tank can contains 100 liter (26.4 gal)
3.1.8. Oil Cooler
Oil cooler is now working only when the temperature is over 35 °C (95°F). The motor mounted is
an 1,1 kw 440V
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3.1.9. Solenoid valve

Those are electric valve for control the hydraulic circuit.
3.1.9.1. The first valve on the top is a recycle valve on-off. Maintain oil flow open to
the Denison pump in case of power shut down. See tech. Bulletin MV4001
3.1.9.2. The second valve in the middle is the main drive speed control.
3.1.9.3. The third valve on the bottom is the back drive speed control.
3.1.10. Hydraulic control panel

From this panel is possible to read all pressure regarding main drive, back drive, system pressure,
command pressure for Denison pump and is possible to run the machine manually.
3.1.10.1. First gauge on top left is command pressure for Denison pump
3.1.10.2. Gauge top right is back drive pressure
3.1.10.3. Gauge on the middle is main drive pressure
3.1.10.4. Gauge on the bottom is system pressure
3.1.10.5. Lever on the left is for select manual or automatic operation
3.1.10.6. Button on the right is to increase or decrease speed for main drive only.
DO NOT OPERATE LEVER WHILE MACHINE

RUNNING
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3.2. HYDRAULIC
CIRCUIT
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3.2.1 MAIN DRIVE/ MANUAL

OPERATION
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3.2.2 MAIN DRIVE/ AUTOMATIC OPERATION
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3.2.3 BACK DRIVE OPERATION
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5 PLC System
The system is controlled and monitored by PLC (Programmed Logic Controller). It eliminates pack off
of solids, cleaner effluents, reduced personnel, and automatic adjustment for different operating
conditions.
The torque on the main drive and back drive is the indicator for the pack off condition inside the rotating
assembly. In the hydraulic motor, the hydraulic pressure is proportional to the torque. By monitoring the
hydraulic pressure in the back drive hydraulic motor, PLC ensures the centrifuge always running at the
optimum condition.
After setting the Bowl speed and differential speed at PLC display, the centrifuge will be operated
automatically by PLC. PLC will automatically increase the differential speed to let more solids out
when the hydraulic pressure in the back drive motor exceeds 100 Bars, also stop the feed pump. The red
light on top of the PLC box will start blinking. After the hydraulic pressure drops below 100 Bars, the
feed pump will be turned back on automatically by PLC and resume normal operation. In case the
hydraulic pressure continues to increase, the unit will be shut down automatically and the red light stays
on. On the other hand, if the hydraulic pressure falls below 60 Bars, PLC will increase the feed rate of
the feed pump, and bring the centrifuge to the most efficient operating condition.
If PLC remain more then 20 days without power all setting data will be deleted, in this case
insert again the default value as below pages.
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5.2 CD350-500-518– Full Hydraulic PLC Display
MV-SWACO - -
CD - FULLHYDR
PRENZA LINEA LIMITATORE DI COPPIA SCATTO TERMICO ANOMALIA VARIATORE

POWER ON TORQUE LIMITOR TORQUE LOAD REDUCER SPEED ALM
POMPA ABILITATOR PAGINA

PUMP ENABLED + - PAGE
Fig 1 - PLC J-box
Shown above is the PLC J-box that incorporates:
➥ LCD display
➥ Page Button
➥ Used to scroll sequentially
➥ + & - Buttons
➥ Once a parameter, or page, is displayed, these two buttons are used to enter values for that parameter
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The following screens, 2 thru’ 10, are used to enter data.
1. 0 Screen 1 - Start-up
MV-SWACO Italy CD500
2.0 Screen 2 - Main Drive RPM
BOWL SPEED
SET=2000 ACT=0
Minimum main drive RPM 500

Maximum main drive RPM 3,000
Default main drive RPM 2,000 Increase/reduce setting in 10 RPM increments
3.0 Screen 3 - Bowl/Conveyor Differential
DIFFERENTIAL
SET=25 ACT=0
This is the operator’s required differential that is a derivative of D1 = Set

calculations involving data input from several sensors.
Minimum BD differential 20
Maximum BD differential 50
Default BD differential 25 Increase/reduce setting in 1 RPM increments
4.0 Screen 4 - Pump Flow Manual
PUMP FLOW MAN

FLOW% = 25 ACT=0
Gives the currently required flow setting and the actual flow value. It should be noted that the actual flow
might be consistently lower than that required.
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5.0 Screen 5 - Working Pressure
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WORKING PRESS
C0 = 70 bar
The PLC modulates the feed pump output to maintain BD hydraulic pressures within the C0 to C1 range, C1
being the upper limit. The PLC will try to keep the BD hydraulic below the upper limit by reducing the mud
feed rate and increasing bowl/conveyor differential as required. When the BD hydraulic pressure drops below
the upper limit, the bowl/conveyor differential is reduced to the operator’s set point again.
Minimum C0 bar 70
Maximum C0 bar <C1
Default C0 bar 70 Increase/reduce setting in 10 bar increments
6.0 Screen 6 - Minimum Pressure Limit
MIN PRESS LIMIT

C1 = 100
The PLC modulates the feed pump output to maintain BD hydraulic pressures within the C0 to C1 working
range, C0 being the lower pressure.
Minimum C1 bar C0
Maximum C1 bar C2
7.0 Screen 7 - Maximum Pressure Limit
MAX PRESS LIMIT

C2 = 110
This is the maximum pressure that will shut down the mud feed pump. It is inadvisable to change this value
before extensive running indicates that this is necessary.
Minimum C2 bar C1
Maximum C2 bar 110
8.0 Screen 8 - Safety Pressure REV. DATE SI

03/03 15/09/03
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SAFETY PRESS
Cmax = 130
This is the pressure at which the PLC will shut everything down.
Minimum Cs bar 100

Maximum Cs bar 120
Default Cs bar 110 Increase/reduce setting in 10 bar increments
9.0 Screen 9 - Maximum Hydraulic Fluid Operating Temperature
STOP CENT TEMP

T1 = 60
T1 relates to the hydraulic fluid temperature (Celsius) that is required to have the PLC to shut down the
complete system.
Default T1 = 600 C
Minimum T2 value = 0
Maximum T2 value = 700 Increase/reduce setting by 10 C increments
10.0 Screen 10 - Current setting
CURRENT SETTING
I= 74 A
This is the maximum value that the motor can arrive, over that the feed pump will switch off for a few minuts thean will
switch on again its self
11.0 Screen 11- Pump Flow Manual
PUMP MAN=O AUTO=1

SELECTED = 1
With the Pump Auto option selected the PLC optimises system operation for feed throughput. Pump manual
operation allows the operator to optimise by cut point, solids discharge dryness and/or feed volume.
REV. DATE SI
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The following screens, 12 thru’ 16, give information.
12.0 Screen 12 - Main & Back Drive Motor Speeds
MAIN SPEED = 2500

BACK SPEED = 0
13.0 Screen 13 – Main & Back Drive Hydraulic Pressure
MAIN PRES = 0 bar

BACK PRESS = 0 bar
14.0 Screen 14 – Main & Back Drive Torque
MAINTORQUE = 0
BACKTORQUE = 0
15.0 Screen 15 – Hydraulic Oil Temperature
TEMP 0C = 0
TEMP 0F = 0
16.0 Screen 16 - Differential & Lapsed Time
CURRENT = 0 A
WORK TIME = 0 H
REV. DATE SI
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17.0 Screen 17 – Insert password
INSERT PASSWORD
12 34
Insert password for to change C0, C1, C2, Cmax, T1 and current setting.
For to Insert the password push + button for to change the first 2 number and – button for the other
2 number.
If you write a wrong password continue to push + & - button to start from 0 0 again.
Password will be deleted after 5 minuts. In this case if need to change data insert password again
If the password is correct push page and will have access to all the data memory.
18.0 Screen 18 – BACK DRIVE MANUAL OPERATION FOR UNPLUG MACHINE
BACK DRIVE MAN

OPERATION USE +&-
CAREFULLY FOLLOW PROC.
After insert password and with the hydraulic package switched on but without switch on centrifuge
is possible to run the back drive motor in case the centrifuge is plugged.
The following screens, 21 thru’ 28, are advisory
19.0 Screen 21
THERMAL
OVERLOAD
20.0 Screen 22
ALARM OIL
TEMPERATURE
21.0 Screen 23
CHANGE HYDRAULIC REV. DATE SI

OIL 03/03 15/09/03
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22.0 Screen 24
CHECK BELT
TENSION
23.0 Screen 25
CHANGE GEARBOX
OIL
24.0 Screen 26
CHECK FILTER
25.0 Screen 27
PUMP PAUSE
UNPLUGGING
This screen comes out in case of over pressure or over current, to delete this message push
page.
26.0 Screen 28
FEED PUMP
BYPASSED BY SWITCH
This screen means that the feed pump is in manual mode by the switch under the plc display,
in case you are working in automatic mode please switch off this switch
REV. DATE SI
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27.0 Bowl/Conveyor Differential - back drive hydraulic pressure < C1
➥ Act = (MD RPM ± BD RPM) / Ratio (as determined by BD rotational direction)
27.1 Bowl/Conveyor Differential - back drive hydraulic pressure C1
Max Diff
(D1 + dD)
y
Diff setting
(D1)
RPM
Working range Reaction range

(Reduce feed rate)
(Increase differential)
0
0 bar 60 90 95 100 110
(C0) (C1) (C2) (CS)
In the above example, where the BD hydraulic pressure exceeds C1 at the required diff.
➥ y = bowl/conveyor diff. required to reduce the hydraulic pressure to C1

➥ = bowl/conveyor diff. relative to the required diff. and BD hydraulic torque.
➥ = D1 * (actual BD hydraulic pressure / C1)
Therefore
➥ Act = D1 * (actual BD hydraulic pressure / C1)
This gives a bowl/conveyor differential relative to the required differential and BD hydraulic torque;
additionally, the PLC will also reduce the feed pump output. Once the BD hydraulic pressure is
within the range of C0 – C1, the PLC will attempt to attain the required bowl/conveyor differential
D1. It will not increase the pump output to the previous level.
REV. DATE SI
03/03 15/09/03
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6 Maintenance and control
Description Hours What to do

Check belts tension 70 Tighten them
Check belts rubbing down 250 Change them
Bearings grease 24 Put grease anyway
Hoses 70 Tighten in case of leak
Filter 100 Check blocking marker on the
filter
Gearbox 950 Check oil level (or grease)
Hydraulic oil 1000 Change hydraulic oil in the tank
GREASE POINT SHOWN AS FOLLOW.
USE ONLY ERG MPEP2 GREASE
CYLINDERS ASS'Y
REV. DATE SI
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6.2 Hydraulic oil
GENERAL DESCRIPTION
AGIP ACER 150 LUBRICANT
Class Manufacturer Manuf. Part no. Comment

I Agip Acer150
II Texaco Regal R&O150 Regal R&O150
x EXPLANATION OF CLASS:
I = Preferred parts(s)
II = Exact or better replacements but less desirable for reasons
of cost or preparation.
III = Functional and physical replacement but lower in performance
IV = Nearly equivalent but before using refer to comments and
consult
Swaco Engineering.
NOTES:
DESCRIPTION: AGIP ACER 150 LUBRICANT
POUR POINT: 15 O C
FLASH POINT: 264 O C
VISCOSITY INDEX: 95
VISCOSITY AT 40 O C:
VISCOSITY AT 100 O C:
MASS DENSITY: 0.890 Kg/l
6.3 TORQUE LIMITER REV. DATE SI

03/03 15/09/03
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During normal operations the torque limiter transmits the torque from the moving part (2) to the
flange (3) through balls pressed by the disc springs (6) into the indentations on both halves (2) e (3).
In case of overload, when the torque demand exceeds the preset value, both halves (2) and (3) are
disengaged and they transmit only a small residual torque. The balls are pressed out of the
indentations, thus pushing the moving part (2) axially against the force of the disc springs (6) and
activating a switch (9) to begin the emergency stop of the motor. Torque adjustment - the
adjustment nut (7) when tightened clockwise, provides an increased axial load to the disc springs
(6): when the preset torque level is reached, the nut (7) is locked in position by means of locking
screws (8).
REV. DATE SI
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The coupling moving part (2) can be re-engaged with the flange (3) by the use of a hammer and
drift on the rear of the moving part (2).
Hand-tighten the metal retaining ring (1) until it is snug against the spring(s). Using the ‘C’ wrench,
further tighten it through 22 slots for a CD350 (90 Nm), or 12 for a CD500 (120 Nm), and then
insert the locking screw (6 or 7) as appropriate.
REV. DATE SI
03/03 15/09/03
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Transmissible Torques; Rota-Free 35 & 45

CD350 & 518 (Rota-Free 35) CD500 (Rota-Free 45)
No. Indents Torque Nm No. Indents Torque Nm
(2 * 1M springs) (2 * 1M springs)
0 35 0 70
4 46 6 95
8 58 12 120
12 70 18 145
16 80 24 170
20 88 30 185
24 95 36 200
28 100 42 215
32 105 48 230
36 110 54 240
60 250
Torque
limiter
assembly
7 TROUBLESHOOTING CHART
REV. DATE SI
Problem Test & Procedure Control Check Solutions
03/03 15/09/03
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Back drive comes up to Speed sensor2 and disc check if the back should blinking
1800 rpm or more are clean drive sensors are during rotation of
working properly. the back drive if
You can see this not change barrier.
at the barrier
box where barrier
number 4 has 2
yellow lights.
the lights of the sensor Check position of Adjust maximum

don't come on? the sensor distance 1mm from
the target
By feeding the centrifuge Oil volume must
the speed decreases be increased
(follow description
page 38 fig. 2)
The compensator
If problem persist must be increased.
(follow description
page 38 fig. 1)
By starting up the main Check the recycle If not it is burned,

motor the bowl speed valve (# 1top) in change it.
comes to the maximum the solenoid valve
without pushing the start j-box. Put you
centrifuge push button. hand on the
solenoid and when
start screw
conveyor motor
you must fill a
valve motion like a
click
By starting up the Check the recycle If it is ok, the
centrifuge the speed comes valve in the problem could be
to the maximum without solenoid valve the Denison Pump
pushing the start centrifuge j-box as above
push button.
Denison pump locked at Control arrow at the Check if the arrow If not, use a
maximum pump side is in a vertical wrench to take the
position arrow to the
vertical position
Centrifuge doesn’t start up Denison card could Change the card
be damaged
8 REPAIR AND OVERHAUL

REV. DATE SI
8.1 ROTATING ASSEMBLY REMOVAL
03/03 15/09/03
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The following procedure is for removal of the rotating assembly. Remember the bearing housing are
aligned for each centrifuge frame and should never be interchanged.
8.1.1 Open vessel cover

8.1.2 Remove the following parts:
8.1.2.1 Bolts from bearing housing
8.1.2.2 Belt guards, belts and feed tube
8.1.2.3 Back drive assembly
8.2 ROTATING ASSEMBLY
8.2.1 Assembly and disassembly bearings, follow procedure MV3002 below
Bowl Assembly
Special tool
for assembly
Together at this tool there is a threaded bar.
Threaded bar
Close well the threaded bar to the special tool with nut.
REV. DATE SI
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Fix the special tool to the centrifuge by its own screw.
Insert your sheave thru the threaded bar and check the right position of the sheave during inlet.
When you are sure that the little key on the shaft is in the right position push slowly by hand.
Use the special tool #2 see the picture above the position of the special tool.
REV. DATE SI
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Then put a washer and a nut and screw in for to make sure that the sheave will go in.
Then you can pull out all the special tools.
8.2.2 DISASSEMBLY REV. DATE SI

03/03 15/09/03
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Follow procedure MV3003 as below
Bowl Disassembly water side
Above the special tool for pull out the sheave. Put the special tool in to the sheave as above.
Fix the special tool as above and below picture on the sheave. Is the same tool also for assembly.
Then screw in the threaded bar as above
Make sure that the threaded bar is in the right position as above Then screw in the screw and the sheave will come out
REV. DATE SI
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Procedure for cutting side of the centrifuge
Unscrew an take out the shaft support Pull now out the front disc, see the below picture.
Put the special tool as below for to pulled out the bearing
Using the extractor you can finish your job.
8.2.3 Screw conveyor assembly water side
REV. DATE SI
03/03 15/09/03
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REV. DATE SI
03/03 15/09/03
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8.2.4 Screw conveyor assembly mud side
8.2.5 Screw conveyor disassembly water side
REV. DATE SI
03/03 15/09/03
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8.2.6 Screw conveyor disassembly mud side
See procedure MV3004-3005
8.2.7 if the bowl is dismantled it must be assembled in the original order to maintain
correct balance. Make sure that the flanges are marked to facilitate reassembly
8.2.7.1 Level regulating discs

The level regulating discs are shown in figure below. The discs are mounted to the end
piece by five screws. In the cd500, discs are used to give a pool radius of 160mm or
180mm and are so marked. In figure below is shown the circular regulating disc but
normally we mount the half moon ones.
REV. DATE SI
03/03 15/09/03
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8.3 The CYCLO DRIVE centrifugal reducer, is fitted on the hollow shaft at the cylindrical end
of the bowl. It drives the conveyor by means of a shaft going through the hollow shaft of the
bowl. On the end of the reducer opposite the bowl, is a small shaft. This is drive shaft of the
CYCLO DRIVE centrifugal reducer. The speed and direction of the drive shaft determines
the differential speed, or the relative speed of the bowl and the conveyor.
CYCLO DRIVE Centrifugal reducer
REV. DATE SI
03/03 15/09/03
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REV. DATE SI
03/03 15/09/03
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ZeP Art.-Nr. Denomination Norm Quant.

001 117953 Housing 1
021 121463 Shaft 1
127 200085 Ball radial bearing 625 6215 2
104 205292 Lip seal BABSL 55*72*7/7,5 1
142 205940 O ring 237*4 1
177 201602 Safety ring 472 I 130*4 1
114 201483 O ring 130*4 1
007 117954 Cover 216/ 39524 Z 07 1
178 201555 Safety ring 471 A 75*2,5 1
003 121462 Support ring 1
006 104737 Roller 10
015 113374 External pins 60
041 107516 Cam disk 2
050 104738 Spacer 1
044 203592 Eccentric 1
257 202382 Screw 910 M 10* 1,0 2
196 204111 Oil seal 7603A 10,0*13,5*1,0 CU 2
061 117955 Flange 1
081 117956 Sunwheel shaft 1
017 117957 Cover 1
084 117503 Spacer 1
124 200861 Key AB 10* 8* 50 1
148 203226 Key A 10* 8* 48 1
182 201593 Safety ring 472 I 80 1
453 203941 Spacer 988 SS 35* 45* 2,5 2
195 205017 Cylindrical radial roller bearing 5412 NUP207 E P 1
183 203876 Cylindrical radial roller bearing 5412 NJ307 EP 1
149 204433 Lip seal BABSL 45*62*7/7,5 1
142 205940 O ring 237*4 1
268 201467 O ring 80*3 1
117 200436 Screw 4762 M 12*85 8,8 2
179 201544 Safety ring 471 A 35*1,5 1
453 204374 Spacer 988 PS 35* 45* 0,1 2
453 204375 Spacer 988 PS 35* 45* 0,2 1
453 203376 Spacer 988 PS 35* 45* 0,5 1
REV. DATE SI
03/03 15/09/03
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9 Diagrams and parts list

9.1 CD500FH Centrifuge
Per qualsiasi comunicazione con il produttore ,

citare sempre il NUMERO DI MATRICOLA della macchina .
For any communication with the producing factory ,

please always mention the MANUFACTURING NUMBER .
MANTOVANI
VICENTINI S.R.L.
MANTOVANI
VICENTINI S.R.L.
REV. DATE SI
03/03 15/09/03
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9.2 General assembly
REV. DATE SI
03/03 15/09/03
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9.2.1 Parts list

Ref. Description Mv-Swaco code Q.ty
1 Control panel assembly 00F17F500.009 1
1A Solenoid valve box support 10A10F6626.00 1
2 Oil pump assembly 10A98F50FH.11 1
3 Oil tank 00A18C012.F42 1
4 Heat exchanger 00A18C012.036 1
5 Protection for heat exchanger 10A35F6628.00 1
6 Skid 10A35F6605.01 1
7 Main drive hydraulic motor assembly 10A30F6602.00 1
8 Back drive hydraulic motor assembly 10A30F6633.00 1
9 Cover assembly 10A40F6610.01 1
10 Centrifuge assembly 10A98F6603.00 1
11 Feed tube assembly 10A38F6351.00 1
12 Frame assembly 10A35F6615.01 1
9.2.2 Electric parts list Ref 1 9.2.1.

CODART DESCRI QTATOT U.M Position
00A16C006.008 Plc control box 1 NR
00A16C006.007 Motor control box 1 NR
00A16C006.006 Main brecker box 1 NR
00A16C006.009 Barrier box 1 NR
00A16C006.002 Denison Card box 1 NR
00A16C006.100 Red light 1 NR
00A16C006.004 Solenoid valve box 1 NR
00A18C011.020 Denison Card 2 NR EB1-EB2
00A15C030.100 Support for denison card 2 NR
00A16C007.070 Barrier Kfd2-sot2 for speed control 2 NR B4-B5
00A16C007.065 Barrier kfa5-sr2 for torque micro switch 1 NR B1
00A16C007.050 Barrier kfd2-stc4 for pressure sensors 1 NR B3
00A16C007.055 Barrier kfd2-stc1 for temperature sensor 1 NR B2
00A15C001.509 Magn. Switch siem 3rv1041-4ma10 1 NR I1
00A15C001.035 Magn. Switch siem 3rv1021-1ja10 1 NR I3-I2
00A15C001.510 Magn. Switch siem 3rv1021-4aa10 1 NR I4
00A15C001.039 Magn. Switch siem 3rv1021-0ja10 1 NR I5
00A15C003.005 Link for contactor siem3ra1921-1a 3 NR LM2-3-4
00A15C003.015 Link for main contactor siem3ra1941-1a 1 NR LM1
00A15C003.023 Auxiliary contact for Magn. Siem3rv1901-1e 5 NR X1-2-3-4-5
00A15C002.006 Contactor siem 3rt1046-1ag20 1 NR K1
00A15C002.028 Contactor siem 3rt1016-1af01 2 NR K5-K5B
00A15C002.009 Contactor siem 3rt1026-1ag20 3 NR K2-3-4
00A15C003.038 Aux contact for contactor siem3rh1921-1ca10 6 NR X7-8-9
00A15C003.026 Aux contact for contactor siem3rh1911-1aa01 2 NR REV. X10-11
DATE SI
03/03 15/09/03
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00A15C003.022 Aux contact for contactor siem3rh1921--1ea11 3 NR X6

00A15C025.015 Cable channel 40x40 4 MT
00A15C025.005 Omega bar 4 MT
00A15C001.205 Aut. Switch siem 5sx2204/7 1 NR I6
00A15C025.030 Supports for omega bar 4 NR
00A15C012.010 Transformer 0-400 +-15% 115-220 450VA 1 NR TR1
00A15C022.150 Block for terminals 4 NR
00A15C022.002 Terminals Wdu35 mm 3 NR
00A15C022.110 Terminals WDUPE 35mm GND 1 NR
00A15C022.001 Terminals WDU4 mm 34 NR
00A15C022.115 Terminals WDUPE4mm GND 7 NR
00A15C005.096 PLC OMROCPM2C-20CDT1C-D 1 NR P1
00A15C005.105 PLC OMROCPM2C-16EDC 1 NR P2
00A15C005.125 PLC OMROXW2B-20G4 3 NR M1-2-3
00A15C005.110 PLC OMROCPM2C-MAD11 2 NR P3
00A15C005.130 PLC OMROXW2Z-100A 3 NR
00A15C005.080 PLC OMRONTSCN222 DISPLAY CABLE 1 NR
00A15C005.075 PLC OMRONTSSF122BE DISPLAY 2X16 1 NR DISPLAY
00A15C033.006 SELECTOR OMRON A22-S2M 1 NR
00A15C033.015 BLOCK FOR SELECTOR A22/3200 1 NR
00A15C033.010 CONTACT NO FOR SELECTOR A22/10 1 NR
00A15C020.045 24 core x1,5 cable 10 MT
00A15C032.007 Stainless steel Intrinsic box 1 NR On board
00A15C005.122 PLC OMROCPM2C-CN111 CABLE D 1 NR
00A15C007.011 Proximity sensor (speed Control) 3 NR On board
00A16C900.038 Pressure sensor 2 NR On board
00A16C900.111 Temperature sensor 1 NR On board
00A16C001.310 Micro switch for cover 3 NR On board
10A15C501.011 Micro switch for torque limiter 1 NR On board
00A15C022.020 Blu terminals for intrinsic box 14 NR On board
00A15C003.004 Link connection siem 3rv1915-5a 1 NR
00A15C003.008 Link connection siem 3rv1915-1c 1 NR
00A15C012.109 Feeder omros8ps10024cd 4,2A 1 NR AL1
00A15C011.015 Relay omron my4 110V 2 NR R3-R8
00A15C011.020 Relay omron My4 24vdc 5 NR R2-4-5-6-7
00A15C011.025 Base for relay 7 NR
00A15C009.013 Current transformer Ime200/5 1 NR TA1
00A15C009.012 Trasducer IMED4I4 4-20mA 1 NR TD
REV. DATE SI
03/03 15/09/03
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9.2.3 Hydraulic parts list Ref 2 9.2.1

H1 Hp pistons pump 00A18C012.011 1
H2 Denison pistons pump 00A18C011.010 1
H3 Electric motor 45 kw 00A31C345.045 1
H4 Gear pump 00A18C012.016 1
H5 Pump Flange 00AOL.FP25032 1
H6 Half joint on pump shaft 00A32C010.055 1
H8 Half joint on motor shaft 00A32C010.055 1
H7 Elastic wheel 00A32C010.056 1
H11 Electric motor for oil exchanger 00A31U540.135 1
H12 Feeding filter cartridge 00A18C012.026 2
H13 Return filter cartridge 00A18C012.024 1
H9 Blocking marker 00A18C012.027 2
H10 Blocking marker 00A18C012.035 1
H14 Solenoid valve block 00A18C012.041 1
H2
H1
H4
H5
H3
H6
H7
H8
REV. DATE SI
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H9
H12
H11
H10
H13
H14
REV. DATE SI
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9.3 Cover assembly
REV. DATE SI
03/03 15/09/03
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1 Back drive protection 10A41F6616.01 1
2 Nut 10mm 4
3 Casing protection water side 10A40F6611.00 1
4 Bolt and nut 12x35mm 14
5 O-ring 2
6 Casing protection in the center 10A40F6612.00 1
7 Casing protection mud side 10A40F6613.00 1
8 Protection back drive bottom side 10A41F6641.01 1
9 Bolt and nut 6x20mm 6
10 Adhesive o-ring 00A02C3950.20 5.7mt
11 Vessel 10A40F6614.00 1
12 Lifting pistons 10A10C105.001 2
13 Bolt and nut 8x20 TCEI-UNI5931 4
14 Bolt 12x30 12
15 Hinge 10A40F6332.00 2
16 Bolt 12x30 TCEI-UNI5931 4
17 Bolt 10x30 lateral 16
18 Main drive protection 10A41F6618.01 1
19 Bolt and nut 10x30 4
20 Exchanger protection 10A35F6628.00 1
21 Bolt for fix exchanger protection 8x20 4
REV. DATE SI
03/03 15/09/03
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9.4 Frame Assembly
REV. DATE SI
03/03 15/09/03
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1 Skid 10A35F6605.01 1
2 Frame assembly 10A35F6615.01 1
3 Back drive support 10A43F6631.01 1
4 Bolt and nut 12X40 12X50 4
5 Clamping plate 10A10F6627.00 1
6 Bracket for speed sensor 10A10F6637.00 1
7 Bolt and nut 10X20 2
8 Micro switch support 1
9 Bolt 6x20 TCEI-UNI5931 2
10 Intermediate support for pump 10A10F6645.00 1
11 Nut m8 + wascher 1
12 Main drive support 10A06F39630.A 1
13 Bolt and nut 16x40+wascher 4
14 Tie rod 18x180+wascher + nut 2
15 Vibration mounting 10A10C002.101 4
16 Bolt M14 16
17 Nut for plate support m14+wascher 16
18 Plate 200x290x15 4
19 Bolt and nut 12x50+wascher 16
20 Filter support 10A35F6615.32 1
21 Bolt 10X16 4
22 Micro switches support 2
REV. DATE SI
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9.5 Cylinder assembly
CYLINDERS ASS'Y
REV. DATE SI
03/03 15/09/03
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1 Locking flange for sheave 10A48F6341.01 1
2 Screw 8X20 TCEI 6
3 Centrifuge sheave 10A47F6620.01 1
4 Screw M16X40 TCEI 8
5 Screw M8X90 M8X20 6+2
6 Closure flange 10A51F606.001 1
7 External labyrinth for water side support 10A48F602.001 1
8 Bearing 00A06C007.133 1
9 Water side bearing support 10A51F.6314/A 1
10 Bolt M24X70 +wascher 2
11 Internal labyrinth for water side support 10A48F602.001 1
12 Flange with labyrinth 10A48F601.001 1
14 Level of liquid discharge 10A51F6601.0A/0B/0C 4
0A=320mm
0B=340mm
0C=360mm
16 Master flange 10A51F602.003 1
17 Key 14X8 1
18 External bowl 10A50F602.003 1
19 Intermediate bowl 10A50F602.002 1
21 Conic bowl 10A50F603.001 1
22 Screw M10X40 16
23 Conic bowl with bushing side 10A50F603.002 1
26 Mud cleaning knife 10A53.001.001 4
27 Mud side’s bushing 10A53F601.002 8
28 Flange with shaft 10A51F601.002 1
30 Greaser M6 1
31 Protection for greaser 1
34 Mud side bearing support 10A51F.6315/A 1
35 Bolt M24X70+wascher 2
36 Bearing 00A06C001.476 1
37 External labyrinth 10A48F601.003 1
38 Screw M8X90 +M8X20 4+2
REV. DATE SI
03/03 15/09/03
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9.6 Screw conveyor assembly
REV. DATE SI
03/03 15/09/03
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1 Catcher of gearbox 10A48F6636.01 1
2 Screw 8X20 SV 6
3 Spacer 10A48F6635.01 1
4 Key 10X55 00A01C200.030 1
5 Gearbox 10A33C72Z.218 1
6 Transmission shaft 10A46F6621.01 1
7 Screw 6X25 TCEI 6
8 Cover of screw conveyor water side 10A49F604.001 1
9 Sealing ring 00A07C001.190 2
10 O – ring 00A07C002.534 1
11 Bearing 00A06C007.047 1
12 Bearing 00A06C005.038 1
13 O – ring 00A07C002.003 1
14 Drive hub 10A49F01388.0 1
15 Screw conveyor assembly 10A49F6623.01 1
16 Cover for screw conveyor mud side 10A51F606.001 1
17 Screw M10X30 + M10X20 8+1
18 Snap ring 00A01C082.010 1
19 Screw 6X25 TCEI 8
20 Cover with sealing ring side 10A51F606.002 1
21 Lip seal 00A07C001.185 1
22 Bearing 00A06C025.104 1
23 Spacer with sealing ring 10A49F605.001 1
24 Lip seal 00A07C001.150 1
25 SCREW CONV.RAW 10A49F6623.A 1
REV. DATE SI
03/03 15/09/03
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9.7 Main Drive assembly
REV. DATE SI
03/03 15/09/03
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1 Centrifuge hydraulic motor assembly 10A30F6602.00 1
2 Sheave 00A47C045.355 1
3 Screw 6X12 TCEI 12
4 Cover sheave side 10A51F39642.1 1
5 Lip seal 00A07C001.051 2
6 Teflon Spacer 2
7 Snap ring 00A06C000.052 2
8 Bearing 00A06C025.120 2
9 Spacer 10A48F39634.0 1
10 Greaser M8P1 1
11 Key 14X9X65 1
12 Transmission shaft 10A4639631.A 1
13 Cover motor side 10A51F39641.1 1
14 Bracket for hydraulic motor 10A06F39630.A 1
15 Hydraulic motor 00A18C011.015 1
16 Taper Bush 00A47C001.199 1
FIXING BOLT TO THE FRAME M18X60 N° 2
REV. DATE SI
03/03 15/09/03
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9.7.1 Main drive hydraulic motor
REV. DATE SI
03/03 15/09/03
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REV. DATE SI
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9.8 Back drive assembly
REV. DATE SI
03/03 15/09/03
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1 Back drive assembly 10A30F6633.00 1
2 Hydraulic motor 00A18C012.0A 1
3 Shaft 10A46F6632.01 1
4 Key 00A01C200.030 1
5 Support 10A43F6631.01 1
6 Micro switch support 10A55F.39708 1
7 Speed sensor support 10A10F3367.00 1
8 Screw T.C.E.I. M12X50 4
9 Flange 10A48F6660.00 1
10 Screw T.C.E.I. M12X50 10A33C503.045 2
11 Ring 10A48F6661.00 1
12 Flange 10A48F6663.00 1
13 Bearing 00A06C001.117 1
14 Casing 10A48F6662.00 1
15 Nipple ½ GAS 1
16 Seal 00A07C001.150 1
17 Flange 10A48F6656.00 1
18 Half joint 10A33C503.045 1
19 Elastic Wheel 10A33C503.027 1
20 Torque limiter 10A33C503.M45 1
21 Spacer 10A48F6644.00 1
22 Capter 10A48F6642.00 1
23 Screw M4x20 6
24 Screw M10x1 l=30 1
25 Torque limiter assembly 10A55F6634.00 1
26 Back drive stop bar 10A55F6664.00 1
27 Back drive stop bar 10A55F6665.00 1
28 Screw M10X25 2
29 Screw M6X20 6
REV. DATE SI
03/03 15/09/03
All Right Reserved
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Via Bellaria 228,
9.8.1 Back drive hydraulic motor
REV. DATE SI
03/03 15/09/03
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8 208136501 16/32 DP Z13 M4MF65 Shaft 16CrNi4Pb NR 1

7 504106201 El.Int.Ring Seeger 62 UNI7434 NR 1
6 524603016 Roller bearing NUP206 ECP (30x62x16) NR 1
5 512116005 OR 1, 78x60, 08 2-036 Oil seal supp. NR 1
4 504106501 El.Int.Ring Seeger 65 UNI7437 NR 1
3 512207030 Oil seal Ring BABSL 30x42x7-7,5 NR 1
2 292023001 Oil seal support PV MAPV steel 9SMnPb28 NR 1
1 503303001 El.Est.Ring Seeger 30x2 UNI7436 NR 1
POS Code Description Material MU Q.ty
REV. DATE SI
03/03 15/09/03
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9.9 Feed pipe assembly
Tubo di alimentazione assiemato

SUPPLY PIPE ASS'Y
REV. DATE SI
03/03 15/09/03
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1 Feed tube assembly 10A38F6351.00 1
2 Lower support 10A43F6351.1 1
3 Upper half collar 10A43F6351.2 1
4 Bolt 10X30 TCEI 6
5 Bolt 8X100 TCEI + 8X30 TCEI 4+4
6 Tube 10A43F6351.3 1
7
8
REV. DATE SI
03/03 15/09/03
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10 Denison pump adjustments

10.1 pressure and oil volume adjustment
The pump should have been set up before leaving the manufacturer's plant. To test the max pressure
setting, set the system up to run from the manual control panel. When ready, turn on the conveyor and main
pump - at this point increase the panel regulator setting as fast as possible. This should force the pump
pressure to rise to its maximum possible value. If required, use the adjuster to limit or increase the maximum
pressure to 250 bar. This will involve some trial and error; WARNING : the adjuster cannot be changed with
the pump running. One clockwise turn will increase the pressure by 100 bar - be careful!
Max. Pressure
Adjust Fig. 1
Fig. 1
! WARNING !
ONE CLOCKWISE WILL
INCERASE THE PRESSURE BY
100 BAR
The maximum volume adjuster will only need changing if the main drive RPMs' drop, without coming back
up, once mud is introduced to the centrifuge. Backing the outside bolt head off counter clockwise will
increase the maximum volume. The correct setting will be that point at which the main drive RPMs' come up
to their original value after mud has been introduced and time allowed for the system to settle down.
Fig. 2
Max Volume
Adjust
Fine Zero Coarse Zero

Adjust Adjust
REV. DATE SI
03/03 15/09/03
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11. Spare Parts Required
ELECTRIC PARTS Code NOTE

1Pump control contactor 00A15C002.028
1pressure sensor 00A16C900.038
1Main Drive Contactor 00A15C002.006
1Temperature sensor 00A16C900.111
3110 v omron realy 00A15C011.015
324 v omron relay 00A15C011.020
2speed sensor 00A15C007.011
1magnetic switch siem 3rv1021-4aa10 00A15C001.510
1pump contactor siem 3rt1026-1ag20 00A15C002.009
2Denison card 00A18C011.020
1transformer AC/DC 00A15C012.109
1safety switch 00A16C001.310
1torque limitr switch 10A15C501.011
MECHANIC PARTS
1Solenoid valve block 00A18C012.041
5Belts 00A04C004.218
2Filter cartridge mph630 00A18C012.024
2Filter cartridge feeding 00A18C012.026
1FILTER CATRIDGE 630 00A18C012.008
2FILTER CATRIDGE 1352 A 00A18C012.007
REV. DATE SI
03/03 15/09/03
All Right Reserved
Appr.
Via Bellaria 228,
13. Certification table
Here all the electrical certificate of this machine.

For to get the certificate please contact Mv-Swaco Italy indicating the “CERTIFICATE#”
CERTIFICATE # DESCRIPTION TYPE

EX 93.C.4060 TEMPERATURE TRANSMITTER EXI
AD 83.297 CIRCUIT BREACKER BOX EEXD
EX 92.C.033 MOTOR STARTER BOX EEXD
EX 94.C.099 PLC BOX EEXD
EX 94.C.099 DENISON CARD BOX EEXD
EX 94.C.099 SOLENOID VALVE BOX EEXD
AD 88.B.069 BARRIER BOX EEXD
97.D.103.1247 FLASHING LIGHT EEXD
99E.103.1307 MICRO SWITCH EEXD
EX 97.D.2058 PRESSURE SENSOR EXI
EX 94.C.2086 BARRIER KFA5 SR EXI
EX 94.C.2326 BARRIER KFD2 STC1 EXI
BAS99ATEX7025 BARRIER KFD2 STC4 EXI
PTB98ATEX2164 BARRIER KFD2 SOT2 EXI
83.103.255 CABLE GLAND EEXD
EX 94.C.127 MAIN MOTOR EEXD
AD 89.B.075 FAN MOTOR EEXD
TORQUE LIMITER SWITCH IP55
INTRINSIC BOX IP55
EX 95.D.2086X SPEED SENSER EXI
REV. DATE SI
03/03 15/09/03
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- The firm guarantees that the centrifuge to which this booklet refers to, was tested as regards
its functionality and its safeness while assembling it;
- This guarantee is valid for 12 month and is limited to the good quality of the material and
lack of construction faults. Electric motors are excluded from the guarantee;
- Only faulty parts can be substituted. Transport and packing expenses are to be paid by the
purchaser;
- Damages due to falls or bad use of the centrifuge, as well as the non-compliance with the
rules of maintenance or incorrect handling of the operator are excluded from the guarantee;
- Any tampering to the product especially to the security devices will free the constructor
from any responsibility and will make the guarantee null;
- No compensation is due for any period of idleness of the centrifuge;
- The serial number on the centrifuge, is the most important reference for the guarantee, for
the instructions of use and to identify the product for any other need.
WARNING
- The products are constructed in accordance with the security laws in force;
- If the user needs any legal certificate of testing for health and security he has to ask for it to
competent bodies at his expenses;
- The customers are advised to follow the instructions contained in this booklet to obtain the
best performances. In this way you can obtain the maximum efficiency of the centrifuge and
avoid the drawbacks that non-observance of the usage instructions and maintenance could
cause;
- In order to avoid to call the constructing firm for easily removable inconveniences it is
advisable to follow the instructions below with the utmost attention;
- If after following with the utmost care said rules the intervention of our service of technical
support it is still necessary we require that you supply us with sufficient technical details to
identify the possible cause of the breakdown and/or determine the parts or units hat present
failures. These details will permit a quicker and more effective intervention on the
centrifuge.
- You can obtain a copy of the instruction booklet by mentioning the centrifuge serial number;
N.B. For any other need or controversy refer to the general terms of sale written on the invoice.
MANTOVANI & VICENTINI

REV. DATE SI
03/03 15/09/03
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APPENDIX A
REV. DATE SI
03/03 15/09/03
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APPENDIX B
REV. DATE SI
03/03 15/09/03
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APPENDIX C
REV. DATE SI
03/03 15/09/03
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APPENDIX D
REV. DATE SI
03/03 15/09/03
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APPENDIX E
REV. DATE SI
03/03 15/09/03
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MV-Swaco FH Centrifuge
Emergency Manual Operation
- Display Switch
-
MV-SWACO
CD FULLHYDR
Switch on the selector in the right side of the display.
Manual Operation - Control Panel
BACK DRIVE
The control panel is incorporated

to cover the eventuality of a PLC
failure.
MAIN DRIVE
As the back drive must be
stationary, it permits limited
operation in that only the bowl
speed and feed rate may be
Control Pressure
varied.
REV. DATE SI
03/03 15/09/03
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Control Panel Components
Operating handle
! Operating handle lock
! IN = Normal operation
! OUT = Manual
operation
Operating handle
Pressure regulator valve
! Operating handle OUT
! Controls main drive motor

hydraulic pressure
REV. DATE SI
03/03 15/09/03
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BACK DRIVE
Operating handle
Back drive pressure gauge
! Operating handle IN
! Indicates back drive
hydraulic pressure and
therefore torque
! Operating handle OUT
! Does nothing
BACK DRIVE
Operating handle
MAIN DRIVE
Main drive pressure gauge

or OUT
! Indicates main drive
hydraulic pressure and
therefore torque
REV. DATE SI
03/03 15/09/03
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BACK DRIVE
Operating handle
MAIN DRIVE
Main drive pressure gauge

Control pressure
Control Pressure or OUT
! Gives hydraulic pressure
for the hydraulic pump
control valve
1. Isolate power to the centrifuge panels and lock the breaker out
Take care that rig isolation and/or lockout procedures,
for HSE & hazardous area equipment, are followed.
2. Remove the back drive guard.
3. Bolt the two supplied angle iron stops, if you have not lost
them, to the back drive motor flange. This will prevent the sun
wheel shaft from freely rotating with the bowl.
REV. DATE SI
03/03 15/09/03
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Via Bellaria 228,
Manual Operation
- Back Drive Stops
Fabricate two (2) pieces from

30 * 30 mm angle iron 8.5 mm dia
92 mm 57.5 mm
170 mm
1. Isolate power to the centrifuge panels and lock the breaker out
2. Remove the back drive guard.
3. Bolt the two supplied angle iron stops, if you have not lost
them, to the back drive motor flange. This will prevent the sun
wheel shaft from freely rotating with the bowl.
4. Replace the back drive guard.
REV. DATE SI
03/03 15/09/03
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5. Open up the PLC J-box.

6. On the right edge of the display, turn the 2-position rotary
switch clockwise.
7. Close up the PLC J-box.
8. Reinstate power to the centrifuge panels.
9. Remove the lock nut, behind control panel, from the operating
handle locking bar assembly.
- Display Switch
-
MV-SWACO
CD FULLHYDR
REV. DATE SI
03/03 15/09/03
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Via Bellaria 228,
10. Turn on the panel breaker.

11. Pull the operating handle out to give you manual control.
12. At the motor control J-box, start the screw conveyor
13. At the motor control J-box, start the main (hydraulic pump)
motor
14. At the control panel, adjust the pressure regulating valve for
the required RPM
15. Note the main drive hydraulic pressure for the required RPM.
16. At the mud feed pump, ensure that the pump output
control is set for minimum output.
17. At the motor control J-box, start the mud feed pump.
REV. DATE SI
03/03 15/09/03
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Start Up
18. From the table below, adjust the main drive RPM as
required - this table is just a rough guide
MD Fixed Differential Mud SG GPM M3/hr

RPM (sun wheel shaft locked)
35:1 57:1 59:1
1,900 54.3 33.3 32.2 1.80 20 0.10

2,200 62.9 38.6 37.3 1.60 40 0.16
3,200 91.4 56.1 54.2 1.26 60 0.24
19. From the table above, very slowly adjust the feed rate as
required - this table is just a rough guide
Bowl/Conveyor Differential
(Stationary Sun Wheel Shaft)
120
Graph Legend
100 MV-Swaco gearbox 35:1

Swaco gearbox 57:1
MV-Swaco gearbox 59:1
80
60
40
20
0
0
0
0
0
0
0
0
0
0
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
00
10
20
30
40
50
60
70
80
90
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Main Drive RPM
REV. DATE SI
03/03 15/09/03
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20. When running the centrifuge, especially whilst increasing the

mud feed rate, continuously monitor the main drive hydraulic
motor pressure gauge for any sudden rise in pressure. This
may be an indication that the centrifuge is going to plug at this
feed rate.
21. Listen for any change in centrifuge noise.
20. Remember - you are the person who will probably have to
clean it out if it becomes plugged!
REV. DATE SI
03/03 15/09/03
All Right Reserved
Appr.
Via Bellaria 228,

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A Smith / Schlumberger company

Manual part # 00A15C040.103 REV. 03/03

Applicable P.P.E. (Personal Protective Equipment)

GENERAL SAFETY PRECAUTIONS

Do not operate the centrifuge until it is properly mounted.

Be sure wiring is connected according to wiring plate on motors.

Do not use inlet connections as supports for feed hoses.

Do not operate the centrifuge if unusual noise or vibration exists.

Do not attempt to assemble or dissemble the centrifuge if the bowl is rotating.

Do not switch off the main breaker during shut-down centrifuge.

1.1. CENTRIFUGE COMPONENTS

1.1.3. GEAR BOX

1.1.6. FEED TUBE

Tubo di alimentazione assiemato

1.1.7. BELT GUARDS

DO NOT REMOVE SAFETY GUARDS WITH THE MACHINE OPERATING

x Length: 65.39 in. (1,661 mm)

935.5 2371 515

1.3. ROTATING ASSEMBLY

1.4. SAFETY COMPONENTS

1.4.1. Torque Limiter

1.4.3. PLC pre-set safety parameter

1.4.4. Emergency Stop button

1.5. BOWL AND CONVEYOR SPEED

DO NOT ATTEMPT TO OPERATE FH 500 CENTRIFUGE AT BOWL SPEEDS ABOVE 3000

2.1. TRANSPORTATION AND HANDLING

main drive side back drive side

In case of problem please require procedure MV P3001

To lift machine use absolutely its own

2.2. CENTRIFUGE MOUNTING

2.3. ELECTRICAL INSTALLATION

2.3.1. The electrical installation should be made by qualified electrician.

2.3.2. Feed pump

2.4. Feed pump set up

IF USED VARSPE VARIATOR USE THE HANDLE WITHOUT REMOVE MOTOR

2.5. LIQUID FEED AND DISCHARGE

2.6. SOLID DISCHARGE

2.7. START UP AND SHUT DOWN

x Turn the handle to position 1 on the Circuit breaker box;

2.7.2. Shut down

x Shut down the feed pump.

3.1. HYDRAULIC PACKAGE COMPONENTS

3.1.1. Electric motor

The Mv-Swaco Hydraulic package is supplied by an EXPLOSION PROOF electric motor

3.1.2. Denison Hydraulic pump for Main drive

3.1.3. HP Hydraulic pump for Back drive

3.1.4. Pressure control for HP Pump REV. DATE SI

3.1.5. Hydraulic Motors

Oil tank can contains 100 liter (26.4 gal)

3.1.8. Oil Cooler

3.1.9. Solenoid valve

3.1.10. Hydraulic control panel

DO NOT OPERATE LEVER WHILE MACHINE

3.2.1 MAIN DRIVE/ MANUAL

3.2.2 MAIN DRIVE/ AUTOMATIC OPERATION

3.2.3 BACK DRIVE OPERATION

5.2 CD350-500-518– Full Hydraulic PLC Display

PRENZA LINEA LIMITATORE DI COPPIA SCATTO TERMICO ANOMALIA VARIATORE

POMPA ABILITATOR PAGINA

Fig 1 - PLC J-box

Shown above is the PLC J-box that incorporates:

The following screens, 2 thru’ 10, are used to enter data.

MV-SWACO Italy CD500

27.1 Bowl/Conveyor Differential - back drive hydraulic pressure C1