SUNPLUS Solution DVD

Service Manual
 TABLE OF CONTENTS

TABLE OF CONTENTS
1 Terminology and Abbreviations……………………………………………………….1-5

2 Safety Precautions ……………………………………………………………………...6-9

3 Electrical Performance Standards ……………………………………………………..10

4 General Classtication of Symptoms………………………………………………...11-15

5 Repair of Power Board………………………………………………………….. … 16-20

6 Repair of Decoder Board …………………………………………………………...21-35

7 Repair of Key Board………………………………………………………..……… 36

8 Package diagram …………………………………………………………...……. 37

9 System decomposition 3-D diagram ………………………………………...…… 38

10 Main point waveforms of Electronic components ………………………….……39

 Terminology & Abbreviations

Terminology & Abbreviations

AC-3 The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1
and AC-2. Still used in some standards documents.
Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera
angle. Different angles can be chosen while viewing the scene.
CD Short for compact disc, an optical disc storage format developed by Philips and Sony.
CD-DA Compact disc digital audio. The original music CD format, storing audio
information as digital PCM data. Defined by the Red Book standard.
CD+G Compact disc plus graphics. A variation of CD which embeds graphical data in with
the audio data, allowing video pictures to be displayed periodically as music is
played. Primarily used for karaoke.
CD-R An extension of the CD format allowing data to be recorded once on a disc by using
dye-sublimation technology. Defined by the Orange Book standard.
Channel A part of an audio track. Typically there is one channel allocated for each
loudspeaker.
Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT).
Closed Caption Text captions for video which are not normally visible, as opposed to open
captions, which are a permanent part of the picture. In the United States, the official
NTSC Closed Caption standard requires that all TVs larger than 13 inches include
circuitry to decode and display caption information stored on line 21 of the video
signal. DVD-Video can provide closed caption data, but the subpicture format is
preferred for its versatility.
Component Video A video system containing three separate color component signals,
either red/green/blue (RGB) or chroma/color difference (YGbCr, YPbPr, YUV), in
analog or digital form. The MPEG-2 encoding system used by DVD is based on
color-difference component digital video. Very few televisions have component
video inputs.
Composite Video An analog video signal in which the luma and chroma components are
combined (by frequency multiplexing), along with sync and burst. Also called CVBS.
Most televisions and VCRs have composite video connectors, which are usually
colored yellow.
CD-i Compact disc interactive. An extension of the CD format designed around a set-top
computer that connects to a TV to provide interactive home entertainment, including
digital audio and video, video games, and software applications. Defined by the Green
Book standard. CD-i Assn.

1
 Terminology & Abbreviations
Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and
accepted as an international standard. Dolby Digital is the most common means of
encoding audio for DVD-Video and is the mandatory audio compression system for
525/60 (NTSC) discs.
Dolby Surround The standard for matrix encoding surround-sound channels in a stereo
signal by applying a set of defined mathematical functions when combining center and
surround channels with left and right channels. The center and surround channels can
then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the
inverse of the mathematical functions. A Dolby Surround decoder extracts surround
channels, while a Dolby Pro Logic decoder uses tially independent of the recording or
transmission format. Both Dolby Digital
1-1 and MPEG audio compression systems are
compatible with Dolby Surround audio.
DTS Digital Theater Sound. A perceptual audio-coding system developed for theaters. A
competitor to Dolby Digital and an optional audio track format for DVD-Video.
DVCD Stands for Double Video CD -- pretty popular format in mainland China.
Format itself is nothing new really, its just a regular VideoCD overburned to include 90
to 99mins per CD, compared to regular 74mins per CD in standard VideoCD format.
DVD An acronym that officially stands for nothing, but is often expanded as Digital Video
Disc or Digital Versatile Disc. The audio/video/data
1-1 storage system based on 12-and
8-cm optical discs.
DVD+R DVD+Recordable defines a standard for recordable DVD drives and media defined
by the DVDRW Alliance. Often called "plus R", the format is write once (compared to
DVD+RW wich can be erased and rewritten). The single sided discs can hold
4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided
discs holding twice as much. There are no dual layer single sided recordable discs. This
format competes with the DVD Forum DVD-R specification. DVDRhelp DVDR
information
JPEG Joint Photographic Experts Group. The international committee which created its
namesake standard for compressing still images.
Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently
inebriated people embarrass themselves in public by singing along to a music track.
Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting
it elsewhere.
Kodak Picture CD Kodak Picture CD is a CD that contains your pictures in JPEG
format(.jpg) along with software that lets you view, enhance, share, and print your
pictures from your computer. Some standalone DVD Players supports this format also,
but then only for viewing. This format will also work on DVD Players that supports
"JPEG file viewing" but you may lose some Kodak Picture CD specific features. Kodak
Picture CD.
Macrovision An antitaping process that modifies a signal so that it appears unchanged on
most televisions but is distorted and unwatchable when played back from a videotape
recording. Macrovision takes advantage of characteristics of AGC circuits and burst
decoder circuits in VCRs to interfere with the recording process.
2
Terminology & Abbreviations
MP3 MP3 is an acronym for MPEG-1 (or MPEG-2) Layer 3 audio encoding (it is not an
acronym for MPEG3). MP3 is a popular compression format used for audio files on
computers and portable devices.
The compression in MP3 works on the basis of a "psychoacoustic model" which
means that parts of the audio that human ears cannot detect are discarded by the
encoder. Although this is a LOSSY process, it can yield very high quality audio files
are relatively high compression rates. A typical MP3 file encoded at 128 kbit/s (12:1
compression) is near CD quality.
MP3 audio is increasingly being used in video production coupled with various
MPEG-4 video codecs like divx. The audio may be encoded with a constant or
variable bitrate.
Multiangle A DVD-Video program containing multiple angles allowing different views of a
scene to selected during playback.
Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more
than one language.
RGB Video information in the form of red, green, and blue tristimulus values. The
combination of three values representing the intensity of each of the three colors can
represent the entire range of visible light.
S/N Signal-to-noise ratio. Also called SNR.
SACD Super Audio CD is the next generation of audio disc, offering full-range,
uncompressed digital multi-channel surround sound. SACD can also be backward
compatible using so called hybrid discs with an extra layer that allows them to be
played on conventional CD players but then only with ordinary CD quality. SACD can
be played on SACD Players, DVD Players with SACD support and if using hybrid
discs also CD Players. SACD is currently competing with DVD-Audio as the new
audio defacto standard. Philips SACD information.
Subtitle A textual representation of the spoken audio in a video program. Subtitles are often
used with foreign languages and do not serve the same purpose as captions for the
hearing impaired.
SVCD SVCD stands for 'Super VideoCD'. A SVCD is very similiar to a VCD, it has the
capacity to hold about 35-60 minutes on 74/80 min CDs of very good quality
full-motion MPEG-2 video along with up to 2 stereo audio tracks and also 4 selectable
subtitles. A SVCD can be played on many standalone DVD Players and of course on
all computers with a DVD-ROM or CD-ROM drive with the help of a software based
decoder / player. SVCDHelp.com.
S-video A video interface standard that carries separate luma and chroma signals, usually on
a four-pin mini-DIN connector. Also called Y/C. The quality of s-video is
significantly better than composite video since it does not require a comb filter to
separate the signals, but it’s not quite as good as component video. Most high-end
televisions have s-video inputs. S-video is often erroneously called S-VHS.
System menu The main menu of a DVD-Video disc, from which titles are selected. Also
called the title selection menu or disc menu
3
 Terminology & Abbreviations
Title The largest unit of a DVD-Video disc (other than the entire volume or side). Usually
a movie, TV program, music album, or so on. A disc can hold up to 99 titles, which
can be selected from the disc menu.
VCD VCD stands for 'Video Compact Disc' and basically it is a CD that contains moving
pictures and sound. If you're familiar with regular audio/music CDs, then you will
know what a VCD looks like. A VCD has the capacity to hold up to 74/80 minutes on
650MB/700MB CDs respectively of full-motion video along with quality stereo sound.
VCDs use an encoding standard called MPEG-1 to store the video and audio. A VCD
can be played on almost all standalone DVD Players and of course on all computers
with a DVD-ROM or CD-ROM drive with the help of a software based decoder /
player. VCDHelp.com.
YUV In the general sense, any form of color-difference video signal containing one luma
and two chroma components. Technically, YUV is applicable only to the process of
encoding component video into composite video.
WMF Windows Media Format files are audio/video files encoded with the Windows Media
Encoder, providing high quality and media security for streaming and download-and-play
applications on PCs, set-top boxes, and portable devices. Windows Media Format comprises
Windows Media Audio and Video codecs, an optional integrated digital rights management
(DRM) system, and a file container. Microsoft WMF Information
CVD China Video Disk - a precursor to SVCD marketed since 1998. Resolutions are
352x480 NTSC, 352x576 PAL, 44.1khz audio (unlike 1/2 D1 DVD that is the same
resolution at 48khz audio). Not all players will play CVD (compatible players). CVD Guide
DivX DivX™ is a new format for digital video, much like MP3 is a format for digital
music. DivX™ is the brand name of a patent-pending video compression technology created
by DivXNetworks, Inc., (also known as Project Mayo). The DivX™ codec is based on the
MPEG-4 compression standard. This codec is so advanced that it can reduce an MPEG-2
video (the same format used for DVD or Pay-Per-View) to ten percent of its original size.
DivX.com.
DVD+RW DVD+RW is a ReWriteable media format of the DVD+R standard.
DVD-Audio DVD-Audio or sometimes called DVD-A is a separate format from DVD-Video.
It is a format specifically designed to provide the highest
1-3 possible audio fidelity capable on
DVD. DVD-Audio provides for audio in stereo and in multi-channel surround in a wide range
of specifications. In addition to audio, a DVD-Audio disk can contain a limited amount of
video, which can be used to display text, such as lyrics or notes. DVD-Audio can only be
played on DVD Players with DVD-Audio support (most DVD Players do not support this
format). DVD-Audio is currently competing with SACD as the new audio defacto standard.
DigitalAudioGuide DVD Audio FAQ
DVD-R DVD-Recordable defines a standard for recordable DVD drives and media defined
by the DVD Forum. Often called "minus R", the format is write once (compared to DVD-RW
wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38
Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There
are no dual layer single sided recordable discs. This format competes with the DVD+R format.
DVDRhelp DVDR information
4
Terminology & Abbreviations
DVD-RAM A recordable format supported by the DVD Forum. It has superior recording
features but it is not compatible with most DVD-ROM drives or DVD Video players. It works
well when set up like a removable hard disk.
DVD-RW DVD-RW is a ReWriteable media format of the DVD-R standard.
DVD-Video DVD-Video is the video element of the DVD format. DVD Demystified
DVD-Video Features.
DVD±R A term used to cover both the DVD-R and DVD+R standards in one word.

HDCD High Definition Compatible Digital® (HDCD®) is a patented encode/decode

process for delivering the full richness and detail of the original microphone feed on Compact
Discs and DVD-Audio. HDCD has been used in the recording of more than 5,000 CD titles,
which include more than 250 Billboard Top 200 recordings and more than 175 GRAMMY®
nominations, and account for more than 300 million CDs sold.

HDCD-encoded CDs sound better because they are encoded with 20 bits of real musical
information, as compared with 16 bits for all other CDs. HDCD overcomes the limitation of
the 16-bit CD format by using a sophisticated system to encode the additional 4 bits onto the
CD while remaining completely compatible with the existing CD format. HDCD provides
more dynamic range, a more focused 3-D soundstage, and extremely natural vocal and
musical timbre. With HDCD, you get the body, depth, and emotion of the original
performance not a flat, digital imitation.

5
 IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, the products are strictly inspected to conform with the
recognized product safety and electrical codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is equally important to implement the
following pre-cautions when a set is being serviced.

·Precautions during Servicing

1. Locations requiring special caution are denoted by labels and inscriptions on the rear panel
and certain parts of the product. When performing service, be sure to read and comply with
these and other cautionary notices appearing in the operation and service manuals .

2. Parts identified by the ! symbol in schematic diagram parts are critical for safety.
Replace only with specified part numbers.
Note : Parts in this category also include those specified to comply with laser emission
standards for Products using cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation.
3. Use Specified internal wiring. Note especially:
1) Double insulated wires
2)High voltage leads
4. Use specified insulating materials for hazardous live parts. Note especially:
1)Insulation Tape
2)PVC tubing
3)Spacers
4)Insulation sheets for transistor
5. Observe that wires do not contact heat producing
PARTS (heatsinks, oxide metal film resistors ,fusible resistors ,etc .)

6.Check that replaced wires do not contact sharp edged or pointed parts .

6
 SAFETY PRECAUTIONS

7. 1)When a power cord has been replaced ,check that A mark is made on the cord ,under
strain ,near the aperture ,and the flexible cord is subjected 100times to a pull of 40N
for a duration of 1 second each .
2)During the test ,the cord shall not be displaced by more than 2mm

8.Also check areas surrounding repaired locations .

9. The internal wiring is secured so as not to approach the heating parts and high voltage parts
by its shape.So, these wires must be restored to its former state.
10. After updated the hazardous live part or accessible part, if the clearance or creepage
distance cann’t accord with the safe request, then need adopt reinforced insulation method
for ensure safety.

SAFETY CHECK AFTER SERVICING

Examine the area surrounding the repaired location for damage or deterioration. Observe that
screws ,parts and wires have been reterned to original positions .
Afterwards ,perform the following tests and confirm the specified values in order to verify
compliance wit atfety standards .

7
SAFETY PRECAUTIONS
·Insulation resistance test
confirm the specified insulation resistance or greater between power cord plug prongs and
externally exposed parts of the set (RF terminals ,antenna terminals ,video and audio input
and output terminals ,microphone jacks ,earphone jacks ,etc .)See table below.
·Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and exposed
accessible parts of the set (RF terminals ,antenna terminals ,video and audio input and output
terminals ,microphone jacks ,earphone jacks ,etc.)See table below .
·Clearance distance
When replacing primary circuit components ,confirm specified clearance distance (d),between
soldered terminals ,and between terminals and surrounding metallic parts .See table below.

Table 1: Ratings for selected areas

Insulation Dielectric Clearance
AC Line Voltage Region
Resistance Steength Distance(d),(d)
F
*110 to 240 v USA,Australia
4M/500VD 4kv/minute F 6mm(d)
110 to 230 v Europe
C
*Class ll model only .
Note . This table is unofficial and for reference only . Be sure to confirm the precise values for
your particular country and locality.
· Leakage Current test
Confirm specified or lower leakage current between B(earth ground ,power cord plug prongs )
and externally exposed accessible (RF terminals ,antenna terminals ,video and audio input and
output terminals ,microphone jacks ,earphone jacks ,etc .)

8
SAFETY PRECAUTIONS

Measuring Method: (Power ON)

Insert load Z between B (earth ground ,power cord plug prongs )and exposed
accessible parts .Use an AC voltmeter to measure across both terminals of load Z .
See figure and following table .
Table 2: Leakage current ratings for selected areas .

Earth Ground
AC Line Voltage Region Load Z Leakage Current(i)
(B) to :
<or= 0.7mA peak Antenna earth
2k ohm <or= 2mA DC Terminals
100 to 130 v Europe
200 to 240 v Australia <or=0.7mA peak
Other terminals
50k ohm <or= 2mA DC

Note . This table is for IEC member only . Be sure to confirm the precise values for
your particular country and locality.

9
Electrical Performance Standards

KEY PERFORMANCE LIST

ITEM TEST CONTENT UNIT SPECIFICATION
ANALOG OUTPUT LEVEL （ V ） 10k 1.7±0.3
1
LOAD
20Hz dB ±2
A 125Hz dB ±2
2 U FREQUENCY 1KHz dB ±2
D RESPONSE
18KHz dB ±2
I
O 20KHz dB ±2
3 S/N RATIO（A-WTD） dB ≥90
C THD+N dB ≤-60(1KHz)
4
H
5 A
CROSS-TALK dB ≥70
6 R CHANNEL DIFFERENCE dB ≤1.5
A LEVEL 0 ±1
C -10
T NON-
7 E -20 dB
LINEAR -40
R
-60
8 DYNAMIC RANGE dB ≥75(1KHz)
9 DIGITAL OUTPUTLEVEL (Vp-p)LOAD 0.5±0.05
10 VIDEO OUTPUT LEVET Vp-p 1.0±0.2
11 V HORIZONTAL DEFINITION LINE ≥500
I LUMINANCE CHNANEL MHz ≥3.5
12 D BANDWITH
E LUMINANCE % ≤2
13 O NON-LINEAR
CHARACTER DISTORTION
14 DIFFERENTIAL PHASE DP( 0 ) ≤8
OUTPUT LEVEL (Vp-p) LOAD 1.5±0.5
DISTORTION % ≤0.5
15 FREQUENCY RESPONSE dB ±3
MIC
(120Hz/5K)
CHARACTER
S/N RATIO dB ≥45
REDING TIME S ≤5
16 OTHERS LONG TIME READ TIME S ≤10
MAX POWER CONSUMER VA or W 30
17 S-VIDEO LUMINANCE LEVEL (Vp-p) LOAD 0.7±0.14
18 S-VIDEO COLOUR SYNCH LEVEL (VP-P)LOAD 0.3±0.06

10
 General Classification of Symptoms

Common phenomenon classification

1.
Key invalid

Check Power line connect to N

Connect again. Normal?
POWER?Check switch ?

Check signal wire connect to N

Connect again, Normal?
decoder board correct?

KB board OK? Y
To decoder board service
N

To KB board service

2.
TV no voice

N Connect DVD left/right

Check audio wire between
channel to TV correctly
DVD player and TV

Check 5.1ch signal wire N

Connect again
connection ok?

Y
N
Setup audio by referring to manual
DVD audio setup correct?

To decoder board service

11
 General Classification of Symptoms

3.
TV no display

N
Video wire connection correct? Connect to TV correctly

Press Setup menu video mode of the N

remote.. Press times, normal?
N
Y

To decoder board service

4.
Cannot open tray

Y
Loader too low/high? Adjust loader

Check Loader signal wire N

Connect again, normal?
connects to board correct?

Y N

Check flat ribbon connect to

decoder board. Connect again, normal?
N
Y
I

12
 General Classification of Symptoms

5.

Do not read disc

Y
Disc scratched/dirty? Replace disc

Check Loader wire connect to N

decoder board correct Connect again, normal?
N
Y

Check flat ribbon connect to N

decoder board correct Connect again, normal?
N
Y

To decoder board service

Press “Open/Close” on front panel, the N

To KB board service
data line of KB board has wave out?

Y
N
Press “Open/Close” on remote control, To KB board service
the IR line of KB board has wave out?

To Decoder board service

13
 General Classification of Symptoms

6.
Image/voice distortion

Y
Disc scratched/dirty? Replace

To decoder board service

7.
Optical/Coaxial output abnormal

N
Audio setup correct? Adjust according to
manual instruction
Y
N
Check optical/coaxial connection to Adjust according to
decoder device OK? manual instruction

To decoder board service

8.

Read disc and halt

Y
Disc scratched/dirty? Replace/clean disc

To decoder board service

14
General Classification of Symptoms

Judgment standard for loader damage

When below phenomenon exist, the loader may be damaged.

1. no spin
2. no laser
3. cannot open/close tray normally
4. main axis turning, but no pickup focus or gliding
5. cannot read discs
When above phenomenon exists, please try replacing loader to solve

the problem.

15
Repair of Power Board

16
 Repair of Power Board

Repair of Power Board

I. Power switch working principles
The internal parts of main power switch IC VIPer22A (IC1) consist of: oscillation circuit,
error test and T-ratio over current overheating protection, under-voltage and over voltage
protection, and power-amp MOSFET. For descriptions of pins and block diagrams of internal
IC, see appendix.
1. Conversion from AC. to DC. circuit
240V/110V AC. current flows restrictively through C101,fuse and L101 combines to
be share-mode and differential-mode filter circuit, filtering external disturbance and
preventing internal electromagnetic radiation, and through D101~D104 to combine as
bridge rectification. After E101 undergoes electrolytic filter, we can obtain a 320/140V DC.
voltage (Uhv).
2. Process to start up the software
Connect R103, D106 and bias winding to the multi-functional VCC pin of IC1, test
DC. input voltage Uhv. This can effect as a protective function to restrict under-voltage
current and reduce over voltage T-ratio.
Transfor1-3 is the charging circuits to start up software, and electric current inside
IC1 flows from control pin 5-8. When Vc reaches 13V, internal oscillation circuit initiates,
motivating power-amp MOSFET, forming AC. current on T1 primary winding, coupling
to secondary winding. Power switch start-up has completed.
3. Bias winding
After starting the power, T1 bias winding supplies bias current and error current to
pin4 of IC1, through D106 and E102 rectifier filter .
4. Clamping protective circuit
C101, R101, D105 are connected to primary switch transformer, in order to fix the
leakage electrode voltage of IC101and to prevent the voltage exceeding the limit of IC101
leakage electrode voltage when switch transformer discharges at startup or overloading
stage.
5. Regulation process of output voltage
When the input current of control pin (FB) IC101 decreases (or increases), oscillation
waveform will be regulated automatically so that T ratio will increase (or decrease) and
the output voltage will increase (or decrease).
Output voltage feedback circuit is completed by IC102, IC201.
IC201 (TL431) is a reference regulation IC, reference voltage is 2.5V:
Its pins are shown on the diagram below:

17
 Repair of Power Board

Main characteristics of TL431

(1) Anode voltage Vka, anode change in voltage

(2) reference voltage, reference change in voltage
Secondary main winding, set 5V to output change in voltage△Vo; we can deduce △
VR7=356△Vo
From this formula we can deduce: If 5V Voltage rises, the voltage VR7 of the two ends of
R7 will rise, error voltage increases by 356 times. VR7 error voltage is added to the
light-emitting diode of IC3 optical coupling, so that the emitting intensity increases. Coupling
increases the current of IC3 light-electric triode. The control current of IC2 then rises and the
T ratio of open/close power reduces, thus reducing 5V output voltage.
On the other hand, if 5V voltage reduces, negative feedback will cause it to rise
automatically.
6. Output voltage for the first time
After 5V main feedback winding has been regulated, other windings will be
regulated relatively, and the voltage required by each circuit of the DVD machine can be
obtained.

II. Repair flowchart of open/close power:

Below are two flowcharts for troubleshooting which occur frequently when open/close power
Repair of Power Board

18
 Repair of Power Board

1．No voltage output

Measure each output terminal Y

Eliminate short-circuit point
to see whether it is short circuit

N
Check AC. and DC. conversion
Far less than 320V/140
Measure the voltage of E101 elements such as FUSE, power
switch, L101, D101-104 etc.
About 320V/140

Measure the voltage of 0V

Open circuit of 1~3 pins of T1
5-8 pin (Drain) of IC101

About 320V/140
N
Measure whether the voltage of 4 pin IC1 D106, R103 or IC1 is
(VCC) is equal to 14.5V. damaged

Measure whether the voltage of Y Check whether E102 or

2 pin IC2 (M) is equal to 3.8V IC2 are damaged

Test whether the windings of T1 are Y

Replace T1
short circuit, open circuit

N
Measure other elements

19
 Repair of Power Board

2．Unstable voltage output, decrease of carrier capability

Take out the output cord, Normal output voltage Other power boards
connect false loading over loaded

Abnormal

Measure the working temperature of Abnormal Analyze heating elements

elements by infrared thermometer

Normal

Is the voltage of light-emitting tubes N

Replace optical coupling
in optical coupling at about 1V?

Is the reference voltage of N Is it normal after replacing

IC201 at 2.5V? TL431?

Y N

Is the voltage of IC101 N Check T1 or IC101

drain pin normal?
Y

Is the voltage of E101 at N There is damage in D101-D104

320V/140? forming half-wave rectification

Y
Test other elements

20
 Repair of Decoder Board
CN1
1 L2 FB CN6
DVCC3 close to 2 L5 FB
P+12V
DVCC3
P-12V 1 P+5V
P+5V A+5V
8202 PLL3.3V
PLL +3.3V 3
4 L8 FB GND 2 V_V_SYNC 2
CN11
L28 FB
Servo analog +5V L19 FB R82 2.2 (PLL bypass) 5 L1 FB
P+5V 3 V_H_SYNC 2 1
USB+5V 4 VGND 2 GND
R2 2.2 6
EC16 BC26 BC29 L7 NC GND UART debug Card board power
DVCC3
EC4 BC9 BC13 BC11 BC8 POWER
100u/16V 0.1u 0.1u
470u/16V 0.1u 330p 33p 0.1u

RFGND
RFGND RFGND DVCC CN8
GND
1 GND
RF3.3V CN7
M+5V RF +3.3V 2 CARD_WP 2
Servo MOTOR +5V

7
5
3
1
1 VGND 3 MS_CLK 2
V_H_SYNC
2 V_H_SYNC 2 4 MS_BS 2
L10 FB RN1 V_V_SYNC
3 V_V_SYNC 2 5 GND
BC27 1K(8P4R)
4 DIS_MODE 5 6 MS_D0 2
BC12
5 SIG_MODE 5 7 MS_D1 2
0.1u CN9
6 VGND 8 MS_D2 2
0.1u 1 L22 FB

8
6
4
2
IR_IN 2 7 CVB1_O 5 9 GND
2
8 R/V_O 5 10 GND
RFGND 3 L23 FB
DVCC 9 G/Y_O 5 11 MS_D3 2
MGND 4 L24 FB
VFD_CLK 2 10 B/U_O 5 12 CARD_SENSE2 2
5 L25 FB
VFD_STB 2 11 AFL 6 13 CARD_SENSE1 2
APLLVCC3 6 L26 FB
DVCC Audio PLL +3.3V VFD_DATA 2 12 VGND 14 CARD_RST 2
System +5V R111 33 IR/VFD C49 C55 C61 C63 13 AFR 6 15 GND
L14 FB 3 mA SCART 16 GND
BC40 33p 33p 33p 33p CARD
EC5 BC5
0.1u
100u/16V 0.1u
GND
GND

GND P+5V
VVCC3
Video DAC +3.3V
V+5V L21 FB
Video buffer +5V
L3 FB EC25 BC36 R59 R67 R56 R48 R46 R51
260mA F1 4.7K 4.7K 220 220 4.7K 4.7K
EC2 BC2 220u/16V 100p CN10 FUSE(1206,500mA) P+5V
1 2 CN5
1 USB+5V
220u/16V 0.1u R119 22 1
2 R113 22 USB_DM 2 2
VGND 3 USB_DP 2 3 Q12
4 GND
4
GAME_D0 2 2
VGND USB EC29 C69 C72 5 GAME_CLK
USB_PLL3.3 GAME_D1 2
R114 R117 6 Q13 2N3906
100u/16V NC NC 15K 15K
GAME_LATCH 2
+5AVAA L27 FB GAME
GND 2N3906
L20 FB EC24 BC39 GND GND GND

EC17 100u/16V 0.1u GND GND

GND
100u/16V

GND
AGND
AV3 AV4
VCC3A
Internal DA +3.3V
L31 12 6 COAX COAX 3 AC_C 3
3 6 AC_C 3
R/V_O 1 ASW 1
5 R/V_O 1 6 ASW 1
EC42 BC64

220u/16V 0.1u
P+12V AVCC12

R69 33 2 2
DA_GND 2 2
EC1 EC14

100u/16V 100u/16V 6 AFR AFR 6 6 ASR ASR 6

B/U_O 4 6 AFR 4 6
5 B/U_O 4 6 AFR 4
GND AGND

Power Bead > 2A, RAC@100 MHz

= 70 ohm, RDC(max)= 0.4 ohm 5
5
5
5

P-12V AVCC-12

R66 33 6 AFL AFL 9 ASL 9

9 6 ASL 9
G/Y_O 7 AFL 7
5 G/Y_O 7 6 AFL 7
EC3 EC13

100u/16V 100u/16V L29 FB

SD_VCC3 SDRAM +3.3V
GND AGND P+5V DVCC3 34ma~58ma(64Mx1) 8 8
U2 AMS1085 TO-252 8 8
3 2 L30 FB
IN OUT ROM_VCC3 Flash +3.3V
ADJ

EC47 EC15 BC25 VGND AGND

BC15 AV-JACK-1 AV-JACK-1
TP18 R34 220u/16V 100u/16V 0.1u
0.1u 470
1

GND
GND VGND R35 750 GND

TP19 GND

AV2
GND AGND 5
8202 kernel +1.8V 5 CVB1_O 5
P+5V VCC1.8 VPLLVCC1.8
Video PLL +1.8V

2
TP23 D1 U3 AMS 1085 TO-252 2 1 AV1
5 Cr_O 2 1 Y_O 5

NC

NC
3 2 R115 10 6 OPTI_O
IN OUT OUT OPTI_O 6
ADJ

1N4004 EC10 BC20 BC41 4

VCC OPTI_VDD
AGND DA_GND BC16 3

NC
NC

NC
R36 220u/16V 0.1u 0.1u 3 4 5
4 GND VGND
0.1u 470 7 6
TP16 8 7 6 9 OPTI OUT
1

GND 8 9 10

1
7

3
R37 220 GND 10
comp/S-video
MGND RFGND VGND VGND
GND

TP15

GND MGND

SUNPLUS TECHNOLOGY
Title
Power & Connnector
Size Document Number Rev
C 1.05
8202D-16-SY-216-0-J
Date: Saturday, August 19, 2006 Sheet 1 of 6

21
 Repair of Decoder Board
TP1
RAD+

TP2 TP3
RAD- FOC+
28
25

A+5V TP4
FOC-
1
FOC- 4 RA[0..19] 3
2 A+5V
FOC+ 4 RD[0..7] 3
3
4 RAD+ 4
5 C RAD- 4 Vref0 ROE
6 D R29 C54 47p PD RWE ROE 3
7 470 C51 1u C53 47p FD R_CS1 RWE 3
RFGND R_CS1 3
8 PUHRF C97 NC
RFGND RFGND
9 A R94 1.5K R104 5.1K

1
10 B 2 R28 100K 3(C) 1(E) R97 5.1K AU_LRCK
RFGND AU_LRCK 6
11 F Q3 AU_BCK
12 2SK3018 2(B) Q9 C47 0.068u LGIN AU_XCK AU_BCK 6
13 VREF1 BC10 0.1u 3904 C46 680p RFI C57 R105 SPDIF_OUT AU_XCK 6
RFGND SPDIF_OUT 6
14 BC4 0.1u CD_VR C62 100p 150K

3
15 E R96 20K 0.01u
16 DVD_VR R43 C52 0.01u TV_DAC5
RFGND TV_DAC5 5
17 CDVR R14 0 CD_VR 470 TV_DAC4

DA_GND
3
TV_DAC4 5

PLL3.3V

PLL3.3V
18 DVD_VR# R15 0 DVD_VR Q4 RFGND TV_DAC3

VCC3A
VVCC3

VVCC3

VVCC3
RFGND
RF3.3V

DVCC3
TV_DAC3 5

VGND

VGND

VGND
19 PUH_CDLD# L11 10uH PUH_CDLD 2SK3018 TV_DAC0
TV_DAC0 5

GND
20 DVDMDI 2 R44 100K LDSW RFRP V_BAIS
RFRP TP24 V_BIAS 5

1.2K (1%)
21 V_COMP
22 CDMDI C98 NC(100p) RFO DAC_REF V_REF V_COMP 5

1
RFGND V_REF 5
23 PUH_DVDLD# L12 10uH PUH_DVDLD V_FSADJ

176 AUDIO_MUTE

171 SPDIF_OUT
0.1u
V_FSADJ 5

181 V_H_SYNC
182 V_V_SYNC
24 RFGND EC44 C95 V_V_SYNC

164 DAC_REF
177 AU_LRCK
195 TV_DAC5

193 TV_DAC4
192 TV_DAC3

187 TV_DAC0
V_V_SYNC 1

185 V_FSADJ

183 V_COMP
BC3 V_H_SYNC

180 AU_XCK
179 AU_BCK
V_H_SYNC 1

184 V_BIAS
10u/16V 0.1u

175 AU_D2
174 AU_D1

172 AU_D0
186 V_REF

166 DA_R
170 RA18
169 RA16

165 DA_L

163 RA15
0.1u C45 1u
27
26

C56
CN4 A+5V C50 1u XOPVIP1

211 R93
XOPVIP1 4
XOPVIN1
XOPVIN1 4
ELCO-CON24(Left) DA_GND XOPOP1
XOPOP1 4
BOTTOM CONTACT RFGND

216
215
214
213
212

210
209
208
207
206
205
204
203
202
201
200
199
198
197
196

194

191
190
189
188

178

173

168
167
EC7 BC7

VSS_K6/VSS_O6
PLL_DS_AVSS

A_DATA3/GPIO
A_DATA2/GPIO
A_DATA1/GPIO

A_DATA0/GPIO
A_IEC_TX/GPIO
UA0_RX/GPIO

A_LRCK/GPIO
UA0_TX/GPIO

A_XCK/GPIO
A_BCK/GPIO
U7 VFD_DATA

PLL_AVDD
VSS_TVA2

VSS_TVA1

VSS_TVA0
close to connector

VDD_TVA2

VDD_TVA1

VDD_TVA0

V_REFOUT
DS_AVDD

TV_DAC5

TV_DAC4
TV_DAC3

TV_DAC0

DAC_REF
V_COMP
RF_AVDD
AGCCAP

V_FSADJ

DA_VSS
VDD_O5

DA_VDD
GMRES

V_BIAS
VREFO

R_A18
R_A16

R_A15
LPFNIN
VFD_DATA 1

PDFLT
SLVL

LPFO
FDFLT

DA_L
DA_R
LPFN
FLTIP

RFRP
FLTIN

LGIN
RFO

CNIN
100u/16V 0.1u VFD_STB

RFI
IR_IN VFD_STB 1
VFD_CLK IR_IN 1
VFD_CLK 1
RFGND 1 162 RA12
2 AGCON R_A12 161 RA7 AU_D0
RFIP 3 AGCOP R_A7 160 RA6 AU_D1 AU_D0 6
PUHRF C39 1u 4 RFIP R_A6 159 RA5 AU_D2 AU_D1 6
RFIP TP11 RFIS R_A5 AU_D2 6
C42 NC(120p) 5 158 RA4 AUDIO_MUTE
C41 680p DPDA 6 RFSUM R_A4 157 RA3 AUDIO_MUTE 6
C38 680p 7 DPDA R_A3 156 RA2
C40 680p DPDC 8 DPDB R_A2 155 RA1 DA_L
RF3.3V C37 680p 9 DPDC R_A1 154 RA0 DA_R DA_L 6
D 10 DPDD R_A0 153 RD0 DA_R 6
C 11 DVDD R_D0 152 RD1
B 12 DVDC R_D1 151 RD2 CARD_RST R89 NC
A 13 DVDB R_D2 150 CARD_SENSE1 R85 NC SCART_SIG 5
BC18 EC11 CDB 14 DVDA VSS_O5/VSS_K5 149 RD3 GND CARD_SENSE2 R80 NC SCART_DISPLAY 5
CDB TP8 CDB R_D3 RELEASE_SCART 5
R39 CDA 15 148 RD4
CDA TP9 CDA R_D4
0.1u 5.1 47u/16V F 16 147 RD5
F TP7 CDF R_D5
E E 17 146 RD6 MS_D0 R52 NC
TP6 CDE R_D6 GAME_CLK 1
18 145 RD7 MS_D1 R61 NC
RFGND RF_AVSS R_D7 GAME_LATCH 1
Q7 19 144 ROE MS_D2 R60 NC
R57 0 CDLDO VREF1 DVDLDO 20 APC_AVSS R_OE_B 143 MS_D3 R68 NC GAME_D0 1
CDLDO 21 DVDLDO VDD_K4 142 PIN_142 VCC1.8 GAME_D1 1
2SB1132(R type) EC8 BC22 DVDMDI 22 CDLDO M_DQM2/GPIO 141 PIN_141
PUH_CDLD CDMDI 23 DVDMDI M_DQM3/GPIO 140 RA10 MS_CLK
CDMDI R_A10 MS_CLK 1
47u/16V 0.1u 24 139 RA11 MS_BS
RF3.3V APC_SRV_AVDD R_A11 MS_BS 1
VREF1 25 138 RA9 MS_D0

SPHE8202D
D2 R64 33K (1%) 26 V21 R_A9 137 RA8 MS_D1 MS_D0 1
RFGND R33K R_A8 MS_D1 1
1N4148(SMT) VREF2 27 136 MS_D2
RFGND C36 0.22u 28 V165 VDD_O4 135 RA13 DVCC3 MS_D3 MS_D2 1
C34 0.01u 29 SVOTST R_A13 134 RA14 CARD_SENSE1 MS_D3 1
RFGND RFRPPH R_A14 CARD_SENSE1 1
C35 0.01u 30 133 RA17 CARD_SENSE2
RFRPBH R_A17 CARD_SENSE2 1
RFCT 31 132 RWE CARD_RST
RFCT TP5 RFRPMEAN R_WE_B CARD_RST 1
VREF2 C30 0.047u 32 131 MA3 CARD_WP
SBADPH M_A3 CARD_WP 1
RFGND C31 300p SBAD 33 130 MA2
RFGND SBAD M_A2
EC9 BC21 C28 820p FEO 34 129 MA1
C29 330p TEO 35 FEO M_A1 128 I2C_DATA
RFGND TEO VSS_O4/VSS_K4 GND SP_SDA 3
47u/16V 0.1u R38 NC 36 127 MA0 I2C_CLK
RF3.3V C22 0.1u XOPVIP1 37 TEOLP M_A0 126 MA10 SP_SCL 3
RFGND OPVIP M_A10
XOPVIN1 38 125 M_BA1
XOPOP1 39 OPVIN M_BA1/GPIO 124 DQM0
OPVOP M_DQM0/GPIO MD[0..15] 3
RFGND RFGND 40 123 DQM1
SRV_AD_AVSS_VRGD M_DQM1/GPIO MA[0..11] 3
41 122 MA4
RF3.3V AD_DA_AVDD M_A4 DQM[0..3] 3
EC12 RFGND C33 1000p TCO R63 68K 42 121
BC19 R40 C32 1000p FCO R62 33K 43 DATEO VDD_K3 120 MA5 VCC1.8
5.1 47u/16V 44 DAFEO M_A5 119 MA6 M_CS0

GPIO/ttio0_4/SD_D0/MS_D0

GPIO/ttio1_5/SD_D1/MS_D1
GPIO/ttio2_6/SD_D2/MS_D2
GPIO/ttio3_7/SD_D3/MS_D3
RFGND DA_AVSS M_A6 M_CS0 3
0.1u TRAYIN 45 118 MA7 M_CAS
TRAYOUT 46 TRAY_IS_IN M_A7 117 MA8 M_RAS M_CAS 3
TRAY_IS_OUT M_A8 M_RAS 3

GPIO/SD_CMD/MS_BS
Q8 C27 0.1u SPDCO R54 2.2K 47 116 MA9 MWE
MGND SPDC_OUT/GPIO M_A9 MWE 3

GPIO/SD_CK/MS_CK
R58 0 DVDLDO C26 0.1u SCO R53 2.2K 48 115 M_CKE M_BA0
TRAY- 49 SC_OUT/GPIO M_CKE/GPIO 114 M_BA1 M_BA0 3
2SB1132(R type) TRAY+ 50 SC1_OUT/GPIO VSS_O3/VVV_K3 113 SDRAM_CLK GND M_BA1 3

VFD_DATA/GPIO
VSS_O1/VSS_K1

VSS_O2/VSS_K2
TRAY_OUT/GPIO M_CLKO

M_CS0_B/GPIO
VFD_CLK/GPIO
VFD_STB/GPIO
R_CS4_B/GPIO
R_CS3_B/GPIO
R_CS2_B/GPIO
R_CS1_B/GPIO
PUH_DVDLD DMEA 51 112 M_CKE
DMEA/GPIO VDD_O3 DVCC3 M_CKE 3

R_20/E_MX10
FGIN 52 111 MA11 SDRAM_CLK
FGIN TP10 FGIN/GPIO M_A11/GPIO SDRAM_CLK 3
R42 4.7K HOME 53 110 MD8

DFCT/GPIO

IR_IN/GPIO

VDD_PLLA

VDD_PLLV
VSS_PLLA

VSS_PLLV
RF3.3V HOMESW/GPIO M_D8

USB_GND
USB_VDD

M_CAS_B
M_RAS_B
D3 LDSW 54 109 MD9

M_WE_B
USB_DM
CLKOUT
LDSW/GPIO M_D9

VDD_O1

VDD_O2
USB_DP
VDD_K1

VDD_K2
1N4148(SMT)

M_BA0
M_D15
M_D14
M_D13

M_D12
M_D11
M_D10
RST_B

R_A19
CLKIN
RESET_B

M_D7
M_D6
M_D5
M_D4
M_D3

M_D2
M_D1
M_D0
GPIO
RESET_B 3,6
USB_DM
USB_DP USB_DM 1
USB_DP 1

100
101
102
103
104
105
106
107
108
55
56
57
58
59
60
61
62
63
64
CARD_SENSE165
CARD_SENSE266
67
68
69
70
71
72
73
VFD_DATA 74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
RFGND
TP12 DFCT TCO

CARD_WP
I2C_DATA
TCO 4

RESET_B

VFD_CLK
VFD_STB
Reset

USB_DM
FCO

I2C_CLK

CLKOUT

USB_DP
MS_CLK
FCO 4

M_CAS
M_RAS

M_CS0
MS_BS

M_BA0
VREF2

MS_D0

MS_D1
MS_D2
MS_D3

R_CS1

CLKIN
VREF2 4

MD15
MD14
MD13

MD12
MD11
MD10
IR_IN

RA19
R90

MWE
MD7
MD6
MD5
MD4
MD3

MD2
MD1
MD0
0 TRAYIN
TRAYIN 4
TRAYOUT
TRAYOUT 4
JP1

CARD_RST
VFD_CLK
Pickup head parameter Motor Driver AM5668 Motor Driver AT5660 1

USB_PLL3.3

VPLLVCC1.8
SPDCO

DVCC3
APLLVCC3
SPDCO 4

VCC1.8
2 GND

VCC1.8
GND
GND
SCO

GND

GND
GND
R40 R39 R14 R15 R53 R62 C32 R63 C33 R62 C32 R63 C33 Bootstrap On TRAY-
SCO 4
TRAY- 4
TRAY+
Sony 4.7 4.7 0 0 20K 24K 1000P 68K 1000P 10K 1500P 39K 1000P DMEA
TRAY+ 4
DMEA 4
HOME
Sanyo(HD62/HD60)5.1 5.1 0 0 2.2K 33K 1000P 68K 1000P 20K 1000P 39K 1000P L35 NC
HOME 4
RF3.3V
R239 0
Sanyo(HD65) 5.1 5.1 0 0 2.2K 20K 1000P 91K 680P 12K 1500P 47K 820P DVCC3

Samsung 5.1 5.1 0 0 2.2K 12K 1500P 68K 1000P 3.3K 2700P 39K 1000P
Mitsumi 5.1 5.1 0 0 2.2K 12K 1500P 68K 1000P 3.3K 2700P 39K 1000P
Kenwood 5.1 5.1 0 0 4.7K 20K 1000P150K1000P8.2K 1500P 91K 1000P
5.1 5.1 240 0 2.2K NOT SUPPORT NOW3.3K 2700P 12K 1500P DVCC3
Thomson
CLKOUT

PIN_142 R173 0 DQM2 EC36 TP14

R174 NC TP20 XT1 27MHz CLKIN R153 Reset
GPIO 10u/16V 10K
RF3.3V DVCC3 VCC1.8 PLL3.3V PIN_141 R175 0 DQM3
VVCC3 R176 NC TP25 R103 4.7K L36 NC(4.7uH) R155 100
GPIO RESET_B
C64 C65 C99
BC32 BC24 BC30 BC66 BC67 BC44 BC50 BC52 BC45 BC28 BC46 BC51 BC53 BC31 BC68 BC37 R158 D9
33p 33p NC(68p) 10K 1N4148 Q25 C87
0.1u 0.1u 0.1u 0.01u 1000p 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 1000p 0.1u RF3.3V R49 4.7K TRAYIN 3904
R47 4.7K TRAYOUT 0.1u
GND
VGND GND SUNPLUS TECHNOLOGY
RFGND GND GND RFGND
GND Title
DSP
Size Document Number Rev
1.05
8202D-16-SY-216-0-J
Date: Thursday, August 17, 2006 Sheet 2 of 6

22
 Repair of Decoder Board
U14 U15
RA0 12 13 RD0 RA0 12 13 RD0
RA1 11 A0 D0 14 RD1 RA1 11 A0 D0 14 RD1
RA2 10 A1 D1 15 RD2 RA2 10 A1 D1 15 RD2 U11
RA3 9 A2 D2 17 RD3 RA3 9 A2 D2 17 RD3 MA0 23 2 D0
RA4 8 A3 D3 18 RD4 RA4 8 A3 D3 18 RD4 MA1 24 A0 D0 4 D1
RA5 7 A4 D4 19 RD5 RA5 7 A4 D4 19 RD5 MA2 25 A1 D1 5 D2
RA6 6 A5 D5 20 RD6 RA6 6 A5 D5 20 RD6 MA3 26 A2 D2 7 D3
RA7 5 A6 D6 21 RD7 RA7 5 A6 D6 21 RD7 MA4 29 A3 D3 8 D4
RA8 27 A7 D7 RA8 27 A7 D7 MA5 30 A4 D4 10 D5
RA9 26 A8 RA9 26 A8 MA6 31 A5 D5 11 D6
RA10 23 A9 RA10 23 A9 MA7 32 A6 D6 13 D7
RA11 25 A10 32 FLASH_POWER RA11 25 A10 32 FLASH_POWER MA8 33 A7 D7 42 D8
RA12 4 A11 VCC 16 RA12 4 A11 VCC 16 MA9 34 A8 D8 44 D9
RA13 28 A12 GND GND BC61 RA13 28 A12 GND GND MA10 22 A9 D9 45 D10
RA14 29 A13 RA14 29 A13 MA11 35 A10/AP D10 47 D11
RA15 3 A14 33 RWE 0.1u RA15 3 A14 DQM0 15 A11 D11 48 D12
RA16 2 A15 /WE RA16 2 A15 DQM1 39 LDQM D12 50 D13
RA17 30 A16 34 RESET_B RA17 30 A16 MWE 16 UDQM D13 51 D14
RA18 R156 0 ROM_PIN31 31 A17 /RST GND ROM_PIN31 31 A17 M_CAS 17 WE D14 53 D15
RWE R159 NC A18 WE/A18 M_RAS 18 CAS D15 36
R_CS1 22 R_CS1 22 M_CS0 19 RAS NC 40
ROE 24 CE ROE 24 CE CS NC/RFU
RA19 R148 0 ROM_PIN1 1 OE ROM_PIN1 1 OE M_CKE 37 28
A19 A18/VCC CKE VSS GND
RA18 R154 NC RAM_CLK 38 41
R225 NC AM27C040/AM27c080(DIP) AM27C040/Flash MX29F040(PLCC32) M_BA0 20 CLK VSS 54
DVCC BA0 VSS
M_BA1 21 1
BA1 VDD SD_VCC3
14
VDD 27
6 VDD 3
12 VSSq VDDq 9
VSSq VDDq
R165 R166 R156 R159 R148 R154 R225 46
VSSq VDDq
43
52 49
R166 NC 040 OTP NC 0 0 NC NC NC 0 VSSq VDDq
DVCC
R165 0 FLASH_POWER SDRAM 1Mx16x4
ROM_VCC3
080 ROM NC 0 0 NC 0 NC NC GND

FLASH 0 NC NC 0 NC 0 NC EliteMT M12L64164A-5T

54-Pin TSOPII(400mil x 875mil)

DVCC

DVCC
U13 U16
RN3
MA0 21 2 D0 7 8 MD0 MA0 21 2 D0 R92 R95 BC34
MA1 22 A0 DQ0 3 D1 5 6 MD1 MA1 22 A0 DQ0 3 D1 U5 1K 1K 0.1u
MA2 23 A1 DQ1 5 D2 3 4 MD2 MA2 23 A1 DQ1 5 D2 1 8
MA3 24 A2 DQ2 6 D3 1 2 RN2 MD3 MA3 24 A2 DQ2 6 D3 2 A0 VCC 7 DVCC
MA4 27 A3 DQ3 8 D4 7 8 MD4 MA4 27 A3 DQ3 8 D4 3 A1 WP 6 GND
A4 DQ4 A4 DQ4 A2 SCL SP_SCL 2
MA5 28 9 D5 33(8P4R) 5 6 MD5 MA5 28 9 D5 4 5 GND
A5 DQ5 A5 DQ5 GND SDA SP_SDA 2
MA6 29 11 D6 3 4 MD6 MA6 29 11 D6
MA7 30 A6 DQ6 12 D7 RN5 1 2 MD7 MA7 30 A6 DQ6 12 D7
A7 DQ7 A7 DQ7 24C01/CAT24C021
MA8 31 39 D8 7 8 MD8 MA8 31 39 D8 GND
MA9 32 A8 DQ8 40 D9 5 6 33(8P4R) MD9 MA9 32 A8 DQ8 40 D9
MA10 20 A9 DQ9 42 D10 3 4 MD10 MA10 20 A9 DQ9 42 D10 I2C ADDR = 0XA0
C83 10p M_BA0 19 A10 DQ10 43 D11 1 2 RN4 MD11 M_BA0 19 A10 DQ10 43 D11 RESET_B
GND BA/A11 DQ11 45 D12 7 8 MD12 BA/A11 DQ11 45 D12 RESET_B 2,6
R141 33 RAM_CLK 35 DQ12 46 D13 33(8P4R) 5 6 MD13 RAM_CLK 35 DQ12 46 D13
2 SDRAM_CLK CLK DQ13 CLK DQ13 MA[0..11] 2
M_CKE 34 48 D14 3 4 MD14 M_CKE 34 48 D14
CKE DQ14 CKE DQ14 MD[0..15] 2
49 D15 1 2 MD15 49 D15
DQ15 DQ15 DQM[0..3] 2
M_CS0 18 M_CS0 18
M_RAS 17 CS 1 33(8P4R) M_RAS 17 CS 1 M_CS0
RAS VCC SD_VCC3 RAS VCC SD_VCC3 M_CS0 2
M_CAS 16 25 M_CAS 16 25 M_CAS
MWE 15 CAS VCC MWE 15 CAS VCC M_RAS M_CAS 2
WE 7 WE 7 MWE M_RAS 2
DQM0 14 VCCQ 13 DQM2 14 VCCQ 13 M_CKE MWE 2
DQM1 36 DQML VCCQ 38 SD_VCC3 DQM3 36 DQML VCCQ 38 SD_VCC3 M_BA0 M_CKE 2
DQMH VCCQ 44 DQMH VCCQ 44 M_BA1 M_BA0 2
33 VCCQ 33 VCCQ M_BA1 2
37 NC 4 37 NC 4
NC VSSQ 10 EC35 BC56 BC58 BC49 NC VSSQ 10 BC60 BC57 BC59
26 VSSQ 41 26 VSSQ 41
VSS VSSQ VSS VSSQ RA[0..19] 2
50 47 100u/16V 0.1u 0.1u 0.1u 50 47 0.1u 0.1u 0.1u
VSS VSSQ VSS VSSQ RD[0..7] 2
ROE
RWE ROE 2
GND SDRAM 16M-6(512Kx16x2) GND GND SDRAM 16M-6(512Kx16x2) GND R_CS1 RWE 2
GND GND R_CS1 2

SUNPLUS TECHNOLOGY
Title
ROM/FLASH/Memory
Size Document Number Rev
1.05
8202D-16-SY-216-0-J
Date: Tuesday, December 12, 2006 Sheet 3 of 6

23
 Repair of Decoder Board
U4
AM5668
DIP28-SSOPH

20K
14 FOC+
FCO 1 VOFC+
VINFC 10K - Driver 13 R7 0 FOC-
BIAS
+ VOFC- R8 NC
+
R32 NC 2
-
CFCerr1 7.5K
C17 NC 3 7.5K X2 5 R201 0
CFCerr2 VNFFC R202 NC SPDCO
20K
15 RAD+
TCO 26 VOTK+
VINTK 10K - Driver 16 R4 0 RAD- VREF2
VREF2 27
+ VOTK- R6 NC
BIAS + SP+
R30 NC 25
- R33 C18
BC17 CTKerr1 7.5K 470K 4700p
0.1u C15 NC 24
7.5K X2 20 R261 NC
CTKerr2 VNFTK
R19 0 SP+SNSR R23 1 R27 150K XOPVIP1
MGND BIAS 12 R13 NC SP-
+ VOSP+ R22 150K XOPVIN1 R25 470K XOPOP1
Driver
SPDCO R203 0 4 11 R12 0
FOC- R204 NC VINSP 10K - VOSP- R18 NC C16 4700p

25K

BIAS 17 SLED-
+ VOSL+
Driver
SCO 23 18 SLED+
VINSL 10K - VOSL-

15K 28 DMEA
R21 0 21 STBY
M+5V VCTL

TRAY+ 6 9 LOAD-
FWD Pre- Tray VOLD-
TRAY- 7
REV Driver Driver VOLD+
10 LOAD+

8
PreGND

M+5V Vcc1
19
GND1

GND2

Vcc2

EC6
M+5V 100u/16V
22

29

30

MGND Motor Driver Parameter

BC14 BC6

0.1u 0.1u MGND R13 R19 R12 R18 R7 R8 R4 R6 R30 R32 C15 C17 R261
CN3
AT5660 & AT5665 0 NC NC 0 1 1 1 1 22K 22K 330p 330p 0
1 SLED+
MGND 2 SLED- AM5668 NC 0 0 NC 0 NC 0 NC NC NC NC NC NC
3
HOME 2
4
5 SP+ MGND
6 SP- R201 R202 R203 R204
DMEA FOC+ JST-CON6-2 mm AT5660 & AM5668 0 NC 0 NC
DMEA 2 FOC+ 2
FOC-
TRAYOUT RAD+ FOC- 2 AT5665 NC 0 NC 0
TRAYOUT 2 RAD+ 2 CN2
TRAYIN RAD-
HOME TRAYIN 2 RAD- 2 LOAD-
HOME 2 TCO 5 LOAD+
TCO 2 4
XOPVIP1 FCO
XOPVIP1 2 FCO 2 3 TRAYOUT 2
XOPVIN1 SCO
XOPVIN1 2 SCO 2 2 MGND
XOPOP1 SPDCO
XOPOP1 2 SPDCO 2 1 TRAYIN 2
TRAY-
VREF2 TRAY+ TRAY- 2
VREF2 2 TRAY+ 2 SUNPLUS TECHNOLOGY
Title
Motor-Driver
Size Document Number Rev
B 8202D-16-SY-216-0-J 1.05

Date: Thursday, August 17, 2006 Sheet 4 of 6

24
 Repair of Decoder Board
C74 NC
CVB1 VVCC3 V_BIAS 2 TV0 TV3 TV4 TV5
G/Y TV_DAC0 2
B/U TV_DAC3 2 C70 0.1u CVB Y Cb Cr
R/V TV_DAC4 2 VGND
TV_DAC5 2 CVB Y(S-Video) CVB C(S-Video)
R55 R24 R17 R16 CVB G B R
75 150 150 150 C73 0.1u
VVCC3 V_COMP 2
C71 0.1u
VGND V_REF 2
R118 680 VIDEO DAC R118 R169 R245 R246 R247 R16 R17 R24
VGND V_FSADJ 2
VGND Full Current 390 0 0 0 0 75 75 75
1/2 current config
1/2 current config Half Current 680 NC NC NC NC 150 150 150

V+5V VGND V+5V VGND

V+5V V+5V

D10 D11
P+12V
R50 C24 10p BAV99 R3 C2 10p BAV99
75(DIP,1/4W) 75(DIP,1/4W)

R78
L18 1uH CVB1_O L6 1uH R/V_O/SC 4.7K
1

1
C23 C25 C1 C3
CVB1 2 Q11 R/V 2 Q1 DISPLAY_MODE
9015(DIP EBC) 100p 100p 9015(DIP EBC) 100p 100p

R71 R70
3

3
4.7K 180
VGND VGND
VGND VGND

R169 NC R245 NC
SCART_DISPLAY R79 4.7K Q14 Q15 R72 4.7K RELEASE_SCART
9014 9014
V+5V VGND V+5V VGND

V+5V V+5V GND GND

D12 D13

R20 C10 10p BAV99 R9 C7 10p BAV99

75(DIP,1/4W) 75(DIP,1/4W)
DVCC

L13 1uH G/Y_O/SY L9 1uH B/U_O RELEASE_SCART DISPLAY_MODE

0 Not RELEASE
1

C9 C11 C6 C8
G/Y 2 Q5 B/U 2 Q2
9015(DIP EBC) 100p 100p 9015(DIP EBC) 100p 100p R88 R87 1 RELEASE
4.7K 68
3

VGND VGND
VGND VGND SCART_SIG R84 120 Q16 SCART_DISPLAY DISPLAY_MODE
9014
R246 NC R247 NC 0 12V(9.5V--12V 4:3)
SIGNAL_MODE
1 6V(5V--8V 16:9)
R83
82
SCART_SIG SIGNAL_MODE
SCART_SIG CVB1_O
SCART_DISPLAY
SCART_SIG 2 CVB1_O 1 0 0V(CVBS)
SCART_DISPLAY 2
RELEASE_SCART G/Y_O/SY GND
RELEASE_SCART 2 G/Y_O 1 1 3V(RGB)
Y_O 1
R/V_O/SC
SIGNAL_MODE R/V_O 1
SIG_MODE 1 Cr_O 1
DISPLAY_MODE DIS_MODE 1 B/U_O B/U_O 1
SUNPLUS TECHNOLOGY
Title
Video Buffer
Size Document Number Rev
B 1.05
8202D-16-SY-216-0-J
Date: Thursday, August 17, 2006 Sheet 5 of 6

25
 Repair of Decoder Board
+5AVAA
+5AVAA U10 P+5V
22 R167 2.2K
AVDD P+12V
8 Q27
9 DVDD 21 BC42 1 3
GND DGND AGND Power On Mute
C81 ZD1 R164
DIF1 11 0.1u Zener/5V1(dip) 7.5K 2N3906
0.1u DIF0 12 DIF1 28 R99 39K
R138 0 13 DIF0 MUTE1 25

2
R139 0 15 M1 MUTE2 18 C59 100p R163 10K
AGND M2 MUTE3
AGND 14 AGND AGND
+5AVAA VLC AVCC-12
AU_RST 10 27 C_C Q28
2,3 RESET_B RST OUT1L 26 SW EC37 220u/16V 1 3 Power Off Mute
OUT1R AGND
1 24 SL

4
+5AVAA VLS OUT2L
AU_D2 2 23 SR EC20 R98 2N3906
AU_D1 3 DIN1 OUT2R 20 F_L SW R100 10K 2 -
AU_D0 4 DIN2 OUT3L 19 F_R 1 EC21 10u/16V R102 100 ASW R162 10K

2
DIN3 OUT3R P+5V
AU_BCK 5 10u/16V 20K C58 3 +
AU_LRCK 6 SCLK U6A C60 R160 NC(200) Q26
LRCK AGND
AU_XCK 7 16 A_CAP 820p NJM4558 R101 R91 470 Q18 R161 100 1 3
MCLK FILT+ P+5V
17 10K 2N3904 47p

8
VQ EC33 BC54 C88 2N3906
EC32 BC47 AGND AGND AVCC12
CS4360 10u/16V 0.1u AGND 1u

2
10u/16V 0.1u AGND R157 470
2 AUDIO_MUTE
AGND
R231 10K
P+5V
AGND
AGND R74 39K

C44 100p

AVCC-12

4
DVCC DVCC OPTI_VDD EC19 R73
Replace GND with VGND C_C R75 10K 6 - AVCC12 AVCC-12

BC1
L4 FB For Himage mechanism 10u/16V 20K C43 5 +
7 EC18 10u/16V R77 100 AC_C

C4 U6B C48 BC33 BC35

0.1u 820p NJM4558 R76 R86 470 Q17
0.1u 10K 2N3904 47p 0.1u 0.1u

8
VGND AGND AGND AVCC12
VGND AGND AGND AGND
AGND
AGND

R143 47K

C85 120p

AVCC-12

DA_R R187 0

4
U9 EC30 R142
AU_D0 1 8 F_L F_R R188 NC R144 4.7K 2 -
AU_BCK 2 SDATA AOUTL 7 1 EC34 10u/16V R146 100 AFR
DEM/SCLK VA +5AVAA
AU_LRCK 3 6 AGND 10u/16V 18K C84 3 +
AU_XCK 4 LRCK AGND 5 F_R U12A C86
MCLK AOUTR 1500p NJM4558 R145 R140 470 Q22
CS4334

8
10K 2N3904 47p
CS4334 I2S format only AGND AGND AVCC12
AGND
AGND
AGND AVCC12 AVCC-12
+5AVAA

R128 47K BC48 BC55

CS4360 Format C79 120p 0.1u 0.1u
R132 R135
DIF1 DIF0 AUDIO INTERFACE NC 0 AVCC-12
AGND AGND
0 0 LJ 24 bits DA_L R189 0

4
DIF1 DIF0 EC27 R127
0 1 I2S F_L R190 NC R129 4.7K 6 -
7 EC31 10u/16V R131 100 AFL
1 0 RJ 16bits R126 R133 10u/16V 18K C78 5 +
0 NC U12B C80
1 1 RJ 24 bits 1500p NJM4558 R134 470 Q21
R130 2N3904 47p

8
10K
AGND AGND AVCC12
AGND
AGND AGND
AGND

R121 39K

C76 100p
(Default: Internal DAC)
Internal DAC / External DAC setting
AVCC-12
R127 R128 R129 C78 C79 R142 R143 R144 C84 C85 R187 R188 R189 R190

4
Internal DAC 18K 47K 4.7K 1500P 120P 18K 47K 4.7K 1500P 120P 0 NC 0 NC EC26 R120
SR R122 10K 2 -
External DAC 20K 39K 10K 820P 100P 20K 39K 10K 820P 100P NC 0 NC 0 1 EC28 10u/16V R124 100 ASR
10u/16V 20K C75 3 +
U8A C77
820p NJM4558 R123 R116 470 Q20
10K 2N3904 47p

8
AGND AGND AVCC12
AGND
AGND AVCC12 AVCC-12
AGND

ASW BC38 BC43

ASW 1
AC_C R5 33 OPTI_O R107 39K
AC_C 1 2 SPDIF_OUT OPTI_O 1
AFR 0.1u 0.1u
AFR 1
AFL C67 100p
AFL 1
ASR R10
ASR 1 AVCC-12
ASL 200 AGND AGND
ASL 1

4
AU_D0 AU_D0 2 C96 0.1u COAX EC22 R106
COAX 1
AU_D1 AU_D1 2 SL R108 10K 6 -
AU_D2 7 EC23 10u/16V R110 100 ASL
AU_D2 2
AU_LRCK C5 10u/16V 20K C66 5 +
AU_LRCK 2
AU_BCK R11 U8B C68
AU_BCK 2
AU_XCK 150 10p 820p NJM4558 R109 R112 470 Q19
AU_XCK 2
8 10K 2N3904 47p

DA_L DA_L 2 AGND AGND AVCC12

DA_R DA_R 2 AGND
VGND AGND
AGND

SUNPLUS TECHNOLOGY
Title
Audio Filter
Size Document Number Rev
C 1.05
8202D-16-SY-216-0-J
Date: Thursday, August 17, 2006 Sheet 6 of 6

26
Repair of Decoder Board

C20
100U/25V

R125 R136

P12V

33K 10

R45
1M C14 R81
MIC_IN

R31 C13 1U 1K
MIC1 Q6
R65 8050D
C13
4.7K NC NC 1U

R26
220 P12V

R41
MIC2 R147
10K

4.7K
R137 C19 C21
10K 220U 104
R149 1M
C89

MIC_IN
C82 150P
1U
R31 C13
MIC1 Q6
R65 8050D C90
C13 1U 103
4.7K 1OK
102

R26
470
R41
MIC2

4.7K

Title
<Title>

Size Document Number Rev

A <Doc> <RevCode>

Date: Thursday, August 17, 2006 Sheet 1 of 1

27
Repair of Decoder Board

SUNPLUS8202D decoder board service manual

Please check the power supply to decoder board is normal before checking the

decoder board.

一． Check the power supply voltage has the normal wave.

+5V，+12V，-12V.

二． Check reset circuit (reset at high electrical level)

三． Check crystal circuit (27MHz) and sdram frequency (108MHz)

Decoder board repair flow chart: (Diagram not included)

1.
Key invalid or led no display

Check socket and plug connection N Connect correctly

Check CLK, DATA, STB wave out With check KB board

Check L24,L25,L26 are damaged

Check 8202D pin72,73,74 short circuit

Replace 8202D

28
 Repair of Decoder Board

2.
CVBS no output(audio/tray door normal)

Check the video cord connection N connect correctly

Check video setup (software menu) N Set to svideo

Y Y

Check L18 voltage between 1.0±0.2VPP

(use standard color band signal disc to test)

Y N

Check whether L18 is damaged Y replace it

Check L18 connected with Q11 and 8202D pin 187

Check 8202D pin187 output short circuit

Replace IC 8202D

29
 Repair of Decoder Board

3. YUV no output (Audio normal)

Check YUV port connected to TV correct N Connect YUV correctly

Check video setup to YUV N Set to component

Y Check L6,L9,L13 voltage

between 0.7±0.14Vpp

Y Check L6,L9,L13 are damaged Y replace it

Check L6,L9,L13 connected with Q1,Q2,Q5.

N
N
Check Q1,Q2,Q5 connected with Pin195,Pin193,Pin192
or short circuit

Replace 8202D IC

30
 Repair of Decoder Board

4.
Karaoke no output

Check the microphone is ok? N replace it

Check signal wire connect to decoder board correct? N Connect correctly

Check whether R31,R41 is damaged? Y replace it

Check whether Q6 is damaged? Y replace it

Replace U10(2826)

31
 Repair of Decoder Board

5.
No audio output

Check the audio cord connection N connect correctly

Load 1K signal disc, check L/R CH with

sin-wave 2.0V Vpp

Check “mute”signal is minus voltage N check mute

Check “DA_ L/DA_ R”with Y

Sin-wave signal replace U12

Replace 8202D

32
 Repair of Decoder Board

6.

Servo initial work process

Power On

System initiated, SUNPLUS8202D reset and

initiated, wait for task

Y
Tray door close?
N
Close tray door

Y
Pickup in inner circle?
N
Pickup move outward

Machine initiated：8202D

Check disc Without disc

With disc

Auto adjust

Wait for order

33
 Repair of Decoder Board

7.

Check disc

Activate pickup

Focus loop move up

Focus loop move down

N
Disc check error
Y
Focus loop move up

Focus loop move down

Pickup LD off

Initiate auto adjust

Action repeat

34
 Repair of Decoder Board

8.
Eject tray abnormal
(CVBS normal)

Check 8202D
Check “OPEN”, “CLOSE” signal level normal
PIN46(OPEN),
(When open tray, “OPEN” should be high level,
PIN45(CLOSE)
“CLOSE” should be low level

Check “LOAD+”, “LOAD-“ voltage

Check IC U4 N larger than3.0V (connect multimeter black
pen to “LOAD-”, red pen to “LOAD+”
Y
Check loader wire connection with loader

Close tray abnormal (CVBS normal)

Check 8202D
Check “OPEN”, “CLOSE” signal level normal
PIN46(OPEN), N
(When open tray, “OPEN” should be low level,
PIN45(CLOSE)
“CLOSE” should be high level

Check “LOAD+”, “LOAD-“voltage larger

Check IC U4 N
than3.0V (connect multimeter red pen to
“LOAD-”, black pen to “LOAD+”

Check loader wire connection with loader

35
Repair of key Board

KB BOARD SERVICE PROCEDURE

Power on

Led no display

Check decoder board and N Connect correctly

kb board connection

Check whether KB board TW1628 is damaged? Y Replace it

Check other components

36
Package Diagram

37
System decomposition 3-D diagram

38
 Main point waveforms of electronic components

Reference waveform of key test point of power board

TP1 27MHz XTAL TP2 SDRAM frequency 108MHz

TP3 CVBS TP4 AUDIO 1KHz

39