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INTRODUCTION

Welcome to the Yamaha world of motorcycling!


As the owner of the T115S / T115SE / T115SEC, you are benefiting from Yamaha’s vast experience and newest technology
regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for
dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your T115S / T115SE /
T115SEC . Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also
in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

WARNING
Please read this manual carefully and completely before operating this motorcycle.
IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoid, could result


WARNING
in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to


NOTICE: the vehicle or other property.

TIP : A TIP provides key information to make procedures easier or clearer.


TABLE OF CONTENTS
LOCATION OF IMPORTANT LABEL ....................1-1 OPERATION AND IMPORTANT Checking the brake lever
SAFETY INFORMATION ..................................1-2 RIDING POINTS ................................................. 5-1 free play ..................................................... 6-18
Starting and warming up a Adjusting the brake pedal
DESCRIPTION .......................................................2-1 cold engine ...................................................5-1 free play .................................................... 6-18
Starting a warm engine ............................ 5-2 Adjusting the rear brake light
Left view .....................................................2-1
Right view ....................................................2-2 Shifting .......................................................... 5-2 switch ......................................................... 6-19
Controls and instruments.........................2-3 Tips for reducing fuel Checking the front brake pads and
consumption ................................................ 5-3 rear brake shoes ...................................... 6-19
INSTRUMENT AND CONTROL Engine break-in ........................................... 5-3 Checking the front brake
FUNCTIONS ....................................................3-1 Parking ............................................................ 5-5 fluid level ................................................... 6-20
General note ................................................ 5-6 Changing the brake f luid .................... 6-20
Main switch/steering lock ........................3-1
Key hole cover . ..........................................3-2 Drive chain slack .................................... 6-21
PERIODIC MAINTENANCE AND
Indicator lights ..............................................3-3 Cleaning and lubricating the
MINOR REPAIR ............................................. 6-1
Speedometer unit .....................................3-3 drive chain ................................................ 6-23
Owner ’s tool kit ............................................ 6-1
Fuel gauge ....................................................3-4 Checking and lubricating the
Periodic maintenance and
Handlebar switches ....................................3-4 cables .......................................................... 6-23
lubrication chart .......................................... 6-2
Shift pedal .....................................................3-5 Checking and lubricating the
Removing and installing the
Brake lever ...................................................3-5 throttle grip and cable .......................... 6-23
cowlings and panel .................................. 6-5
Brake pedal .................................................3-5 Lubricating the brake lever ................. 6-24
Checking the spark plug ..........................6-8
Fuel tank cap ...............................................3-6 Lubricating the brake pedal .............. 6-24
Engine oil .................................................... 6-10
Fuel .................................................................. 3-6 Checking and lubricating the
Engine oil filter element ............................. 6-11
centerstand and sidestand ................. 6-24
Starter ( choke) lever ................................ 3-7 Replacing the air filter element ............ 6-12
Lubricating the
Kickstarter ...................................................... 3-8 Adjusting the engine idling swingarm pivots .................................... 6-25
Seat .................................................................. 3-8 speed .......................................................... 6-14 Checking the front fork ........................ 6-25
Helmet holders .......................................... 3-9
Checking the steering ........................ 6-26
Storage compartment ............................ 3-9 Adjusting the throttle cable
Checking the wheel bearings ............. 6-26
Sidestand ....................................................... 3-9 free play ................................................... 6-14
Battery ...................................................... 6-27
Valve clearance ....................................... 6-15
Replacing the fuse .................................. 6-28
PRE-OPERATION CHECKS ............................. 4-1 Tires ............................................................... 6-15
Pre-operation check list ........................... 4-2 Wheels ........................................................ 6-17
IMPORTANT MANUAL INFORMATION

T115S/T115SE/T115SEC
OWNER’S MANUAL
©2013 by Yamaha Motor Co., Ltd.
1st edition, August 2013
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd
is expressly prohibited.
Printed in Malaysia
LOCATION OF IMPORTANT LABELS

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation
of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
1
label is available from your Yamaha dealer.

1-1
SAFETY INFORMATION
Safe Riding tersections are the most likely
Be a Responsible Owner places for motorcycle accidents
Perform the pre-operation checks each
As the vehicle’s owner, you are to occur.
time you use the vehicle to make sure it
responsible for the safe and proper • Ride where other motorists can
is in safe operating condition. Failure to
1 operation of your motorcycle. see you. Avoid riding in another
Motorcycles are single-track vehicles. inspect or maintain the vehicle properly motorist’s blind spot.
Their safe use and operation are increases the possibility of an accident Many accidents involve inexperi-
dependent upon the use of proper riding or equipment damage. See page 5-1 enced operators. In fact, many op-
techniques as well as the expertise of the for a list of pre-operation checks. erators who have been involved in
operator. Every operator should know the This motorcycle is designed to accidents do not even have a cur-
following requirements before riding this carry the operator and a passen- rent motorcycle license.
ger. • Make sure that you are qualified
motorcycle.
The failure of motorists to detect and that you only lend your mo-
and recognize motorcycles in traf- torcycle to other qualified opera-
He or she should: fic is the predominating cause of tors.
Obtain thorough instructions from automobile/motorcycle accidents. • Know your skills and limits.
a competent source on all aspects Many accidents have been Staying within your limits may
of motorcycle operation. caused by an automobile driver help you to avoid an accident.
Observe the warnings and mainte- who did not see the motorcycle. • We recommend that you prac-
nance requirements in this Own- Making yourself conspicuous ap-
tice riding your motorcycle
er’s Manual. pears to be very effective in reduc-
where there is no traffic until you
Obtain qualified training in safe ing the chance of this type of
have become thoroughly famil-
accident.
and proper riding techniques. iar with the motorcycle and all of
Therefore:
Obtain professional technical ser- its controls.
• Wear a brightly colored jacket.
vice as indicated in this Owner’s • Use extra caution when you are
Many accidents have been
Manual and/or when made neces- approaching and passing caused by error of the motorcycle
sary by mechanical conditions. through intersections, since in- operator. A typical error made by
1-2
SAFETY INFORMATION
the operator is veering wide on a Never ride under the influence of tem become very hot during or af-
turn due to excessive speed or un- alcohol or other drugs. ter operation and can cause
dercornering (insufficient lean an- burns.
gle for the speed). Protective apparel A passenger should also observe
• Always obey the speed limit and The majority of fatalities from motorcy- the above precautions. 1
never travel faster than warrant- cle accidents are the result of head in-
ed by road and traffic condi- juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
tions. single most critical factor in the preven- All engine exhaust contains carbon
• Always signal before turning or tion or reduction of head injuries. monoxide, a deadly gas. Breathing car-
changing lanes. Make sure that Always wear an approved helmet. bon monoxide can cause headaches,
other motorists can see you. Wear a face shield or goggles. dizziness, drowsiness, nausea, confu-
The posture of the operator and Wind in your unprotected eyes sion, and eventually death.
passenger is important for proper Carbon Monoxide is a colorless, odor-
could contribute to an impairment
control.
of vision that could delay seeing a less, tasteless gas which may be
• The operator should keep both
hazard. present even if you do not see or smell
hands on the handlebar and
The use of a jacket, heavy boots, any engine exhaust. Deadly levels of
both feet on the operator foot-
trousers, gloves, etc., is effective carbon monoxide can collect rapidly
rests during operation to main-
in preventing or reducing abra- and you can quickly be overcome and
tain control of the motorcycle.
sions or lacerations. unable to save yourself. Also, deadly
• The passenger should always
Never wear loose-fitting clothes, levels of carbon monoxide can linger
hold onto the operator, the seat
strap or grab bar, if equipped, otherwise they could catch on the for hours or days in enclosed or poorly
with both hands and keep both control levers, footrests, or wheels ventilated areas. If you experience any
feet on the passenger footrests. and cause injury or an accident. symptoms of carbon monoxide poison-
Never carry a passenger unless Always wear protective clothing ing, leave the area immediately, get
he or she can firmly place both that covers your legs, ankles, and fresh air, and SEEK MEDICAL TREAT-
feet on the passenger footrests. feet. The engine or exhaust sys- MENT.
1-3
SAFETY INFORMATION
Do not run engine indoors. Even if guidelines to follow if loading cargo to attached to the motorcycle before
you try to ventilate engine exhaust your motorcycle: riding. Check accessory mounts
with fans or open windows and The total weight of the operator, and cargo restraints frequently.
doors, carbon monoxide can rap- passenger, accessories and cargo • Properly adjust the suspension
1
idly reach dangerous levels. must not exceed the maximum load for your load, and check the
Do not run engine in poorly venti- limit. Operation of an overloaded ve- condition and pressure of your
lated or partially enclosed areas hicle could cause an accident. tires.
such as barns, garages, or car- • Never attach any large or heavy
ports. Maximum load: items to the handlebar, front
150 kg (331 lb) fork, or front fender. These
Do not run engine outdoors where
engine exhaust can be drawn into When loading within this weight limit items, including such cargo as
a building through openings such keep the following in mind: sleeping bags, duffel bags, or
as windows and doors. Cargo and accessory weight tents, can create unstable han-
should be kept as low and close to dling or a slow steering re-
Loading
the motorcycle as possible. Se- sponse.
Adding accessories or cargo to your
curely pack your heaviest items as This vehicle is not designed to
motorcycle can adversely affect stabili-
close to the center of the vehicle pull a trailer or to be attached to
ty and handling if the weight distribution
as possible and make sure to dis- a sidecar.
of the motorcycle is changed. To avoid
the possibility of an accident, use ex- tribute the weight as evenly as Genuine Yamaha Accessories
treme caution when adding cargo or possible on both sides of the mo- Choosing accessories for your vehicle
accessories to your motorcycle. Use torcycle to minimize imbalance or is an important decision. Genuine
extra care when riding a motorcycle instability. Yamaha accessories, which are avail-
that has added cargo or accessories. Shifting weights can create a sud- able only from a Yamaha dealer, have
Here, along with the information about den imbalance. Make sure that ac- been designed, tested, and approved
accessories below, are some general cessories and cargo are securely by Yamaha for use on your vehicle.
1-4
SAFETY INFORMATION
Many companies with no connection to characteristics can put you and others • Bulky or large accessories may
Yamaha manufacture parts and acces- at greater risk of serious injury or death. seriously affect the stability of
You are responsible for injuries related the motorcycle due to aerody-
sories or offer other modifications for
to changes in the vehicle. namic effects. Wind may at-
Yamaha vehicles. Yamaha is not in a
Keep the following guidelines in mind, tempt to lift the motorcycle, or 1
position to test the products that these
as well as those provided under “Load- the motorcycle may become un-
aftermarket companies produce.
ing” when mounting accessories. stable in cross winds. These ac-
Therefore, Yamaha can neither en- Never install accessories or carry
dorse nor recommend the use of ac- cessories may also cause
cargo that would impair the perfor- instability when passing or be-
cessories not sold by Yamaha or mance of your motorcycle. Care-
modifications not specifically recom- ing passed by large vehicles.
fully inspect the accessory before
• Certain accessories can dis-
mended by Yamaha, even if sold and using it to make sure that it does
place the operator from his or
installed by a Yamaha dealer. not in any way reduce ground
her normal riding position. This
clearance or cornering clearance,
Aftermarket Parts, Accessories, and improper position limits the free-
limit suspension travel, steering
Modifications dom of movement of the opera-
travel or control operation, or ob-
While you may find aftermarket prod- tor and may limit control ability,
scure lights or reflectors.
ucts similar in design and quality to therefore, such accessories are
• Accessories fitted to the handle-
genuine Yamaha accessories, recog- bar or the front fork area can not recommended.
nize that some aftermarket accessories create instability due to improp- Use caution when adding electri-
or modifications are not suitable be- er weight distribution or aerody- cal accessories. If electrical acces-
cause of potential safety hazards to namic changes. If accessories sories exceed the capacity of the
you or others. Installing aftermarket are added to the handlebar or motorcycle’s electrical system, an
products or having other modifications front fork area, they must be as electric failure could result, which
performed to your vehicle that change lightweight as possible and could cause a dangerous loss of
any of the vehicle’s design or operation should be kept to a minimum. lights or engine power.
1-5
DESCRIPTION
Left view 1 2 3 4 5
6

7 8
1 . Front Turn signal light /Auxilliary (page 6-28) 5 . Owner tool kit (page 6-1)
2 . Headlight (page 6-27) 6. Tail/brake light (page 6-2)
3 . Mirror 7. Shift pedal (page 5-2)
4 . Helmet holder (page 6-17) 8. Engine oil drain bolt (page 6-8)
2-1
DESCRIPTION
Right view 1 2 3 4 10

5 6 7 8 9
1. Fuel tank cap ( pa ge 3-7) 6. Kick starter (page 6-18)
2. Rear brake light switch (page 3-7) 7. Brake pedal (page 6-8)
3. Battery (page 3-6) 8 . Engine oil filter element ( pa ge 6 -1 6 )
4. Front brake reservoir (page 6-25) 9. Air filter (page 6-9)
5. Engine oil filler cap ( pa ge 3-8) 10. Pilot light (page 6-5)
2-2
DESCRIPTION
Controls and instruments

1. Left handlebar switches (page 3-4) 4. Main switch (page 3-1)


2. Speedometer unit (page 3-3) 5. Right handlebar switches (page 3-4)
3. Fuel meter (page 3-4) 6. Throttle grip. (page 6-21)

2-3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock OF F (Push/Release) OF F

L OCK
LOCK (Insert)
3

The main switch/steering lock controls OF F To unlock the steering


the ignition and lighting systems, and is All electrical systems are off. The key Insert the key in, and then turn it to
used to lock the steering and is used to can be removed.
“ OF F ”.
open the seat also. The various position LOCK
are described below. T he steering is locked, and all electrical WARNING
TIP : systems are off. The key can be re-
moved. Never turn the key to “OFF” or
The main switch is equipped with a key “ LOCK ” while the motorcycle is
cover. (see page 3-2 for opening and To lock the steering
1. T urn the handlebars all the way to
moving, otherwise the electrical
closing prosedure)
the left. systems will be switched off, which
ON 2. P ush the key in from the “OFF ” po- may result in loss of control or an
All electrical systems are supplied with sition, release it, and then turn it accident. Make sure that the motor-
power, and the meter lighting comes to "LOCK" cycle is stopped before turning the
on, and the engine can be started. The 3. R emove the key. key to “ OFF ” or “ LOCK ” .
key cannot be removed. 3-1
INSTRUMENT AND CONTROL FUNCTIONS
Keyhole cover

1 2

1. push shut bottom

1. Shutter key To open the keyhole cover To close the keyhole cover
For open and close keyhole cover Insert the key head into the key hole
Push the push shut bottom after
2. Ignition switch cover receptacle as shown, and
remove the key.
For starting the engine then turn the key to the left to open
the cover.

3-2
INSTRUMENT AND CONTROL FUNCTIONS
Indicator lights Neutral indicator light " " Speedometer unit
123 4 5 This indicator light comes on when
1 2
the transmission is in the neutral
position.

Gear position indicator lights "1",


"2","3", and "4"
The respective indicator light comes 3
on when the transmission is in the
1st, 2nd, 3rd or 4th gear position.

Engine trouble warning light " "


1. Turn signal indicator light " " This warning light comes on or flashes
2. High beam indicator light “ ” when an electrical circuit monitoring 1. Speedometer
3. Neutral indicator light " " the engine is defective. When this 2. Odometer
4. Gear position indicator light “1” “2” “3” “4” occur, have a Yamaha dealer check
5. Engine trouble warning light " " the self diagnosis system. The speedometer unit is equipped with
The electrical circuit of the warning a speedometer and an odometer. The
Turn signal indicator light “ ”
light can be checked by turning the speedometer shows riding speed. The
This indicator light flashes when the
key to "ON". The warning light will odometer shows the total distance trav-
turn signal switch is pushed to the left light up for a few seconds. If light eled.
or right. does not light up or stays light up,
High beam indicator light “ ” please procced to Yamaha dealer
This indicator light comes on when the to check it’s fault.
high beam of the headlight is switched
on.
3-3
INSTRUMENT AND CONTROL FUNCTIONS
Fuel gauge Handlebar switches Right
Left

1. Horn switch “ ”
1. Red zone 2. Turn signal switch “ / ”
1. Start switch " "
2. Fuel gauge 3. Dimmer switch “ / ”

The fuel gauge indicates the amount of Horn switch “ ” Start switch “ "
fuel in the fuel tank. The needle moves Press this switch to sound the horn. Push this switch to crank the engine
towards “E” (Empty) as the fuel level Turn signal switch “ / ” with the starter.
decreases. When the needle reaches To signal a right-hand turn, push this
the red zone, approximately 1.0 L (0.26 switch to “ ”. To signal a left-hand NOTICE :
US gal) (0.22 Imp.gal) remain in the turn, push this switch to “ ” . When re-
fuel tank. If this occurs, refuel as soon leased, the switch returns to the center See page 5-1 for starting instruc-
as possible. position. To cancel the turn signal tions prior to starting the engine.
lights, push the switch in after it has re-
TIP :
turned to the center position.
Do not allow the fuel tank to empty
itself completely. Dimmer switch “ / ”
The main switch must be turned to Set this switch to “ ” f or the high
“ON” for the fuel gauge to display beam and to “ ” for the low beam.
3-4
INSTRUMENT AND CONTROL FUNCTIONS
Shift pedal Brake lever Brake p edal
1 1

1
1. Shift pedal 1. Brake lever 1. Brake pedal.

The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of
side of the engine. This motorcycle is handlebar grip. To apply the front the motorcycle. To apply the rear
equipped with a constant-mesh 4 brake, pull the lever toward the handle- brake, press down on the brake pedal.
speed transmission. bar grip.
TIP :
Use your toes to shift up and your heel
to shift down.

3-5
INSTRUMENT AND CONTROL FUNCTIONS
Fuel tank cap Fuel 1. Before refueling, turn off the engi-
1 ne and be sure that no one is sitt-
2
ing on the vehicle. Never refuel
while smoking, or while in the
vicinity of sparks, open flames,
or other sources of ignition such
3 as the pilot lights of water heaters
3 and clothes dryers.
1. Fuel tank cap 2. Do not overfill the fuel tank.
2. " " Aligner mark 1. Fuel tank filler tube Stop filling when the fuel
2. Fuel level
To remove the fuel tank cap reaches the bottom of the filler
1. Open the seat. (See page 3-8). tube. Because fuel expands
2. Turn the fuel tank cap counter- Make sure there is sufficient gasoline when it heats up, heat from
clockwise and pull it off. in the tank. the engine or the sun can
To install the fuel tank cap cause fuel to spill out of the
1. Insert the fuel tank cap into the W
W ARNI
ARNI NG
WARNINGNG fuel tank.
tank opening and turn it clockwise
until the “ ” m arks on the cap and Gasoline and gasoline vapors are
tank are aligned. extremely flammable. To avoid
2. Close the seat. fire and explosions and to reduce
the risk of injury when refueling,
WARNING follow these instructions.
Make sure that the fuel tank cap is
properly closed before riding.
3-6
INSTRUMENT AND CONTROL FUNCTIONS
3. Wipe up any spilled fuel imme-
diately. NOTICE: Immediately Recommended fuel:
wipe off spilled fuel with a cle - Regular unleaded gasoline only
an, dry, soft cloth, since fuel Fuel tank capacity:
may deteriorate painted sur- 4.1 L
faces or plastic parts.

3
4. Be sure to securely close the NOTICE :
fuel tank cap.
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
WWARNING
ARNI NG
damage to internal engine parts,
Gasoline is poisonous and can such as the valves and piston rings,
cause injury or death. Handle as well as to the exhaust system.
gasoline with care. Never siphon
gasoline by mouth. If you should
swallow some gasoline or inhale a
lot of gasoline vapor, or get some
gasoline in your eyes, see your
doctor immediately. If gasoline
spills on your skin, wash with soap
and water. If gasoline spills on
your clothing, change your
clothes.

3-7
INSTRUMENT AND CONTROL FUNCTIONS
Kick starter Seat
To close the seat
1. Fold the seat down, and then
2 push it down to lock it in place.
2. Remove the key from the main
switch if the motorcycle will be
left unattended.
3 1
1 TIP :
Make sure that the seat is properly
secured before riding.
1. Kickstarter 1. Seat lock
2. Seat
If the engine fails to start by pushing the
Seat
start switch, try to start it by using the
To open the seat
kickstarter. To start the engine, fold out
the kickstarter lever, move it down light- 1. Place the motorcycle on the center-
ly with your foot until the gears engage, stand.
and then push it down smoothly but 2. Insert the key into the main switch,
forcefully. and then turn it counterclockwise to
"OPEN".
TIP :
Do not push inward when turning the
key.
3. Fold the seat up.
3-8
INSTRUMENT AND CONTROL FUNCTIONS
Helmet holders Storage compartment Sidestand
1 The sidestand is located on the left side
of the frame. Raise the sidestand or
1 lower it with your foot while holding the
vehicle upright.

WARNING
WARNING
The vehicle must not be ridden with 3
the sidestand down, or if the side-
stand cannot be properly moved up
1. Helmet holder (or does not stay up), otherwise the
The helmet holders are located under sidestand could contact the ground
1. Storage compartment
the seat. and distract the operator, resulting
To secure a helmet to a helmet holder The storage compartment is located in a possible loss of control.
1. Open the seat. (See page 3-8.) under the seat. (See page 3-8.)
2. Attach a helmet to a helmet holder, When storing the owner’s manual or
and then securely close the seat. other documents in the storage com-
WARNING ! Never ride with a partment, be sure to wrap them in a
helmet attached to the helmet plastic bag so that they will not get wet.
holder, since the helmet may
When washing the vehicle, be careful
hit objects, causing loss of control
and possibly an accident.
not to let any water enter the storage
compartment.
To release a helmet to a helmet holder
Open the seat, remove the helmet from
the helmet holder, and then close the
seat. 3-9
PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in the Owner's Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:


4

4-1
PRE-OPERATION CHECKS
Pre-operation check list
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


Fuel • Refuel if necessary. 3-7
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-8
• Check vehicle for oil leakage.

• Check operation
Front and rear suspension 6-23
• Check oil suspention for lea kage.

• Check operation. 4
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-18, 6-19
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Rear brake • Check pedal free play. 6-17
• Adjust if necessary.
• Make sure that operation is smooth.
• Check cable free play.
Throttle grip 6-12, 6-13
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
• Make sure that operation is smooth.
Control cables 6-2 1
• Lubricate if necess ary.
• Check chain slack.
• Adjust if necessary.
Drive chain 6-19, 6-2 0
• Check chain condition.
• Lubricate if necessary.
4-2
PRE-OPERATION CHECKS
ITEM CHECKS PAGE

• Check for damage.


• Check tire condition and tread depth.
Wheels and tires 6-1 3, 6-15
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake pedal 6-16
• Lubricate pedal pivoting point if necessary.
• Make sure that operation is smooth.
Brake lever 6-16
• Lubricate lever pivoting point if necessary.

4 • Make sure that operation is smooth.


Centerstand, sidestand 6-2 2
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check Voltage.
Battery 6-2 5

4-3
OPERATION AND IMPORTANT RIDING POINTS
Before starting out, make sure Starting and warming up a
Read the Owner's Manual carefully to that the sidestand is up. If the cold engine
become familiar with all controls. If sidestand is not raised com- 1. Turn the key to “ON ”.
there is a control or function you do not pletely, it could contact the 2. Shift the transmission into the neu-
understand, ask your Yamaha dealer. ground and distract the opera- tral position.
tor, resulting in a possible loss
TIP :
WARNING of control. When the transmission is in the neutral
position, the neutral indicator light
Become thoroughly familiar
should be on, otherwise have a
with all operating controls and NOTICE
NOTICE: :
NOTICE:
Yamaha dealer check the electrical cir-
their functions before riding. Do not ride through deep water cuit.
Consult a Yamaha dealer re- (including puddles), otherwise the 5
garding any control or function engine may be damaged. 3. Place the vehicle on the center-
that you do not thoroughly un- stand.
derstand.
WARNING
Never start the engine or oper- Before starting the engine, make
ate it in a closed area for any sure the transmission is in neutral
length of time. Exhaust fumes and that the vehicle is placed on the
are poisonous, and inhaling centerstand.
them can cause loss of con-
4. Start the engine by pushing the
sciousness and death within a
start switch or by pushing the kick-
short time. Always make sure
starter lever down.
that there is adequate ventila-
tion.

5-1
OPERATION AND IMPORTANT RIDING POINTS
TIP : Shifting
If the engine fails to start by pushing the
Starting a warm engine
start switch, release the switch, wait a Follow the same procedure as for start-
few seconds, and then try again. Each ing a cold engine.
starting attempt should be as short as
possible to preserve the battery. Do not
crank the engine more than 10 seconds
on any one attempt. If the engine does
not start with the starter motor, try using
the kickstarter.
1. Shift pedal
5 5. NOTICE: For maximum engine N. Neutral position
life, always warm the engine Shifting gears lets you control the
up before starting off. Never amount of engine power available for
accelerate hard when the engine starting off, accelerating, climbing hills,
is cold! etc. When shifting gears, fully return the
throttle grip. The use of the shift pedal
is shown in the illustration.

5-2
OPERATION AND IMPORTANT RIDING POINTS

NOTICE :
Tips for reducing fuel Engine break-in
consumption There is never a more important period
Make sure that the transmission in the life of your engine than the period
Fuel consumption depends largely on
is completely shifted into gear. between 0 and 1000 km (600 mi). For
your riding style. Consider the following
Be sure to fully close the throttle tips to reduce fuel consumption: this reason, you should read the follow-
grip when shifting. Shift up swiftly, and avoid high en- ing material carefully.
Make sure the neutral indicator gine speeds during acceleration. Since the engine is brand new, do not
light comes on when the trans - Do not rev the engine while shifting put an excessive load on it for the first
mission is in the neutral posi- down, and avoid high engine 1000 km (600 mi). The various parts in
tion. speeds with no load on the engine. the engine wear and polish themselves
Turn the engine off instead of let- to the correct operating clearances.
ting it idle for an extended length of During this period, prolonged full-throt- 5
time (e.g., in traffic jams, at traffic tle operation or any condition that might
lights or at railroad crossings). result in engine overheating must be
avoided.

5-3
OPERATION AND IMPORTANT RIDING POINTS
0-150 km (0-90 mi) 150–500 km (90–300 mi) 500 –1000 km (300 –600 mi)

5 Avoid prolonged operation above 1/3 Avoid prolonged operation above 1/2 Avoid prolonged operation above 3/4
throttle. throttle. Rev the engine freely through throttle.
After every hour of operation, stop the the gears, but do not use full throttle at
engine, and then let it cool for five to ten any time.
minutes.
Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

5-4
OPERATION AND IMPORTANT RIDING POINTS
1000 km (600 mi) and beyond Parking
When parking, stop the engine, and
then remove the key from the main
switch.

WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Avoid prolonged full-throttle o peration. Do not park on a slope or on soft 5
Vary the engine speed occasionally. ground, otherwise the vehicle
NOTICE: After 1000 km (600 mi) of may overturn.
operation, the engine oil must be
changed, the oil filter cartridge
or element replaced, and the oil
strainer cleaned. If any engine
trouble should occ ur during the
engine break-in period, immedia-
tely have a Yamaha dealer check
the vehicle.

5-5
OPERATION AND IMPORTANT RIDING POINTS
General note
Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts


(piston, piston ring, cylinder, etc.)
100% With maintenance

Perfect operative
5

condition
Without
maintenance

Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.

5-6
OPERATION AND IMPORTANT RIDING POINTS

3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption
With maintenance
100%

Without
maintenance
Distance covered (km)
5
Customer’s running cost
(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance

Distance covered (km)

5-7
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit TIP :
Safety is an obligation of the owner. Pe- If you do not have the tools or experi-
riodic inspection, adjustment and lubri- ence required for a particular job, have
cation will keep your vehicle in the
1 a Yamaha dealer perform it for you.
safest and most efficient condition pos-
sible. The most important points of in-
spection, adjustment, and lubrication WARNING
are explained on the following pages.
Modifications not approved by
The intervals given in the periodic
Yamaha may cause loss of perfor-
maintenance and lubrication chart
mance and render the vehicle un-
should be simply considered as a gen-
safe for use. Consult a Yamaha
eral guide under normal riding condi-
1. Owner’s tool kit dealer before attempting any chang-
tions. However, DEPENDING ON THE
6 es.
WEATHER, TERRAIN, GEOGRAPHI- The owner ’s tool kit is located inside the
CAL LOCATION, AND INDIVIDUAL storage compartment under the seat.
USE, THE MAINTENANCE INTER- (See page 3-8.)
VALS MAY NEED TO BE SHORT- The service information included in this
ENED. NOTICE :
manual and the tools provided in the
owner’s tool kit are intended to assist Improper disposal of drained fluids
WARNING (i.e., oil, coolant,etc) and battery
you in the performance of preventive
If you are not familiar with mainte- maintenance and minor repairs. How- are harmful to the environment.
nance work, have a Yamaha dealer ever, additional tools such as a torque Contact a Yamaha dealer for pro-
do it for you. wrench may be necessary to perform per disposal to protect the envi-
certain maintenance work correctly. ronment.
6-1
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart
TIP :
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
From 8,000 km, repeat the maintenance intervals starting from 4,000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

ODOMETER READING ( s 1000 km) ANNUAL


NO. ITEM CHECK OR MAINTENANCE JOB
0.5 2 4 6 8 CHECK

1 * Fuel line • Check fuel and vacuum hoses for cracks or damage. • • • • •
• Check condition.
• •
2 Spark plug • Clean and regap.
• Replace. • •

3 * Valves
• Check valve clearance.
• • • • 6
• Adjust.
• Check. • •
4 Air filter element
• Replace. Every 16,000 km

5 * Battery • Check Voltage & terminals. • • • • •

• Check operation, fluid level and vehicle for fluid leakage. • • • • • •


6 * Front brake
• Replace brake pads. Whenever worn to the limit
• Check operation and adjust brake pedal free play. • • • • • •
7 * Rear brake
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage. • • • • •
8 * Brake hose
• Replace. Every 4 years

6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING ( s 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
0.5 2 4 6 8 CHECK

• Check runout, spoke tightness and for damage.


9 * Wheels • • • •
• Tighten spokes if necessary (for spoke wheel).
• Check tread depth and for damage.
• Replace if necessary.
10 * Tires • • • • •
• Check air pressure.
• Correct if necessary.
11 * Wheel bearings • Check bearing for looseness or damage. • • • •
• Check operation and for excessive play. • • • •
12 * Swingarm
• Lubricate with lithium-soap-based grease. Every 24,000 km
• Check chain slack, alignment and condition. Every 500 km and after washing the motorcycle or
13 Drive chain • Adjust and thoroughly lubricate chain with engine oil. riding in the rain
• Check bearing play and steering for roughness. • • • • •
14 * Steering bearings
6 • Lubricate with lithium-soap-based grease. Every 24,000 km
• Make sure that all nuts, bolts and screws are properly
15 * Chassis fasteners • • • • •
tightened.
• Check operation.
16 Sidestand, centerstand • • • • •
• Lubrica te.
17 * Front fork • Check operation and for oil leakage. • • • •
Shock absorber assem-
18 * • Check operation and shock absorber for oil leakage. • • • •
bly

19 * Fuel Injection • Adjust engine idling speed. • • • • • •

• Change.
20 Engine oil • • • • • •
• Check oil level and vehicle for oil leakage.
21 Element oil filter • (Ch) Change (Cl) Clean Ch Ch Cl Ch Cl
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING ( s 1000 km) ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
0.5 2 4 6 8 CHECK

• Check operation • • • • •
22 * Front suspention
• Check for oil leakage
Front and rear brake
23 * • Check operation. • • • • • •
switches

24 Moving parts and cables • Lubricate. • • • • •

• Check operation and free play.


Throttle grip housing
25 * • Adjust the throttle cable free play if necessary. • • • • •
and cable
• Lubricate the throttle grip housing and cable.

• Check the air cut-off valve, reed valve, and hose for damage.
26 * Air induction system • • • • •
• Replace any damaged parts if necessary.
6
Lights, signals and • Check operation.
27 * • • • • • •
switches • Adjust headlight beam.

TIP :
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.

6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
Removing and installing the To install and remove cowling.
cowlings and panel
2
5
1
3 4

1. Cowling A 4. Side cover 1. Cowling A 1. Cowling rear


6 2. Cowling B 5. Rear panel 2. Screw ( x4 ) 2. Screw ( x6 )
3. Panel
Remove cowling A
The cowlings and panel shown above Remove screw Cowling shown,
need to be removed to perform some of and then take the Cowling A out.
the maintenance jobs described in this To install Cowling A
chapter. Refer to this section each time
a cowling or the panel needs to be re- Place the Cowling in the original
moved and installed. position, and then install the screw.

6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling B

1. Cowling B
1. Cover cowling B
2. Screw ( x2 )
2. “Screw” cowling ( x2 )
To remove cowling B
Remove screws cowling B as shown
6
and remove cowling B.

To install cowling B
Install cowling B in the original position
and install screws.

1. Cowling B
1. “Screw” cowling ( x2 )
2. “Screw” Cowling ( x4 )

6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
Panel Rear panel

1. Panel
1. Rear panel
2. Screw
2. Screw
3. Bolt
6 To install rear panel
To remove the panel To remove rear panel 1. Place rear panel portion
1. Open the seat. (See page 3-8.) first and press fit the
1. Remove screw.
2. Remove the screw and bolts, and front portion.
2. Pull rear portion upwards and
then pull the panel off as shown. 2. Install screws.
slide to the rear to remove
To install the panel rear panel.
Place the panel in the original position,
and then install the screw and bolts.

6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
Side cover Checking the spark plug
The spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
1. Side cover veal the condition of the engine.
1. Battery cover 2. Front screw ( x 1 )
2. Screw ( x 1 )

To remove side cover 6


Remove screw from side cover
as shown and remove side cover.

To install side cover


Install side cover as shown in
it’s position and install screw.

1. Side cover
2. Screw ( x4 ) 1. Spark plug wrench

6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
T o remove the spark plug 2. Check the spark plug for electrode Spark plug gap:
erosion and excessive carbon or 0. 6–0.7 mm (0.0 23–0.0 27in)
1. Place the vehicle on the center- other deposits, and replace it if
stand. necessary. 2. Clean the surface of the spark plug
2. Remove panel* (see page 6-5) gasket and its mating surface, and
3. Remove the spark plug cap. Specified spark plug: then wipe off any grime from the
4. Remove the spark plug as shown NGK CR6HSA / DENSO U20FSR-U spark plug threads.
with the spark plug wrench included 3. Install the spark plug with the
in the owner tool kit. To install the spark plug spark plug wrench, and then tight-
1. Measure the spark plug gap with a en it to the specified torque.
wire thickness gauge and, if nec-
essary, adjust the gap to specifica- Tightening torque:
To check the spark plug tion. Spark plug:
12.5 Nm (1.25 m·kgf, 9.0 ft ·lbf)
6 1. Check that the porcelain insulator
around the center electrode of the TIP :
spark plug is a medium-to-light tan If a torque wrench is not available when
(the ideal color when the vehicle is installing a spark plug, a good estimate
ridden normally). of the correct torque is 1/4 –1/2 turn
TIP : past finger tight. However, the spark
If the spark plug shows a distinctly dif- plug should be tightened to the speci-
ferent color, the engine could be defec- fied torque as soon as possible.
tive. Do not attempt to diagnose such
problems yourself. Instead, have a 4. Install the spark plug cap .
Yamaha dealer check the vehicle.
1. Spark plug gap 5. Install the panel.
6-9
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine Oil
The engine oil level should be checked 1
before each ride. In addition, the oil 1
must be changed in the periodic main-
nance and lubrication chart.
To check the engine oil level 2
1. Pl ace the vehicle on the center- 3
stand.
TIP : 1. Dipstick
1. Engine oil filler cap
Make sure that the vehicle is positioned 2. Maximum level mark
straight up when checking the oil level. TIP : 3. Minimum level mark
A slight tilt to the side can result in a The engine oil should be between the
false reading. minimum and maximum level marks. 4. If the engine oil is at or below the 6
minimum level mark, add sufficient
2. Start the engine, warm it up for oil of the recommended type to
several minutes, and then turn it raise it to the correct level.
off. 5. Insert the dipstick into the oil filler
3. Wait a few minutes until the oil set- hole, and then tighten the oil filler
tles, remove the oil filler cap, wipe cap.
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
6-10
PERIODIC MAINTENANCE AND MINOR REPAIR

1
2

1
1. Engine oil drain bolt 1. Oil filter element
1. Bolt
2. Oil filter element cover 2. O-ring
To change the engine oil
TIP : 6. Install the oil filter element cover by
1. Start the engine, warm it up for installing the bolts, then tightening
6 Skip step 4-6 if the oil filter element is
several minutes, and then turn it off. them to the specified torque.
not being replaced.
2. Place an oil pan under the engine
to collect the used oil. Tightening torque:
3. Remove the engine oil filler cap 4. Remove the oil filter element cover E ngine filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
and drain bolt to drain the oil, from by removing the bolts.
crankcas e. 5. Remove and replace the oil filter TIP :
element and O-ring. Make sure that the O-ring is properly
NOTICE : seated.
Before installing the engine oil drain
bolt, do not forget to install the 7. Install the engine drain bolt, and
washer bolt. then tighten the drain bolt to the
6-11 specified torque.
PERIODIC MAINTENANCE AND MINOR REPAIR

NOTICE : Replacing the air filter element


NOTICE : Always use Yamalube oil only.
Before installing the engine oil drain Make sure that no foreign mate-
bolt, do not forget to install the rial enters the crankcase.
washer bolt. 1
9. Start the engine, and then let it idle
Tightening torque: for several minutes while checking
Engine oil drain bolt: it for oil leakage. If oil is leaking, im- 2
20 Nm (2.0 m·kgf, 20 ft·lbf) mediately turn the engine off and
check for the cause.
8. Add the specified amount of the 10. Turn the engine off, and then
recommended engine oil, and then check the oil level and correct it if 1. Air filter
install and tighten the oil filler cap. necessary. 2. Air filter case cover
6
Recommended engine oil: The air filter element should be replaced
See page 8-1. at the intervals specified in the periodic
Oil quantity: maintenance and lubrication chart.
Total amount C lean the air filter element more fre-
1 L (1.05 US qt) (0. 80 Imp.qt) quently if you are riding in unusually
Periodic oil change :
wet or dusty areas.
0.80 L (0.85 US qt) (0. 70 Imp.qt)
1. Remove cowling (see page 6- 5).
2. Remove the air filter case cover by
removing the screws and then
pull the air filter element out.
6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
1
4. Insert the air filter element into the
air filter case. NOTICE: Make su-
re that the air filter element is
properly seated in the air filter
case. The engine should never
be operated without the air filter
element installed, otherwise the
piston(s) and/or cylinder(s) may
1. Air filter element
become excessively worn.
3. Remove used air filter element
and replace it with new.
5. Install the air filter case cover by in-
stalling the screws.
NOTICE :
6
This model uses viscous type TIP :
air filter element that does not If dust or water collects in the air filter
require any cleaning. Once check hose, remove the clamp from it,
achieving distance of 16,000km and then remove the plug to drain the
replace with new air filter hose.
element.
6. Install the cowling.

6-13
PERIODIC MAINTENANCE AND MINOR REPAIR
Adjusting the engine idling
Adjusting the throttle cable
speed
The engine idling speed must be free play
checked and, if necessary, adjusted as
follows at the intervals specified in the
periodic maintenance and lubrication
chart.
The engine should be warm before
making this adjustment. a
TIP : 1. Idling adjust screw
The engine is warm when it quickly
responds to the throttle. Engine idling speed:
A diagnostic tachometer is needed 1300 –1500 r/min
to make this adjustment. 1. Throttle cable free play
6
6
1. Remove cowling A. (See page TIP : The throttle cable free play should mea-
6-5.) If the specified idling speed cannot be sure 3.0 –7.0 mm (0.12 –0.28 in) at the
2. Attach the diagnostic tachometer obtained as described above, have a throttle grip. Periodically check the
to the spark plug lead. Yamaha dealer make the adjustment. throttle cable free play and, if neces-
3. Check the engine idling speed sary, adjust it as follows.
and, if necessary, adjust it to spec- 4. Install the cowling.
ification by turning the idling adjust TIP :
screw. To increase the engine The engine idling speed must be cor-
idling speed, turn the screw in di- rectly adjusted before checking and ad-
rection (a). To decrease the en- justing the throttle cable free play.
gine idling speed, turn the screw in
direction (b). 6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
Valve clearance Tires
The valve clearance changes with use, To maximize the performance, durabil-
resulting in improper air-fuel mixture ity, and safe operation of your motor-
and/or engine noise. To prevent this cycle, note the following points
from occurring, the valve clearance regarding the specified tires.
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic Tire air pressure
maintenance and lubrication chart. The tire air pressure should be checked
1. Locknut and, if necessary, adjusted before each
2. Adjusting nut ride.

1. Loosen the locknut WARNING


2. To increase the throttle cable free The tire air pressure must be
6 checked and adjusted on cold
play, turn the adjusting nut in direc- 6
tion (a). To decrease the throttle tires (i.e., when the temperature
cable free play, turn the adjusting of the tires equals the ambient
nut in direction (b). temperature).
3. T ighten the locknut. The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.

6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
Tire air pressure (measured on cold
the total weight of the cargo, rider,
Minimum tire tread depth (front and
tires): (tube / tubeless tires) passenger, and accessories (fairing, rear):
0– 90 kg (0 –198 lb): saddlebags, etc. if approved for this 1.0 mm (0.04 in)
Front: model) does not exceed the maxi-
200 kPa (29 psi) (2.00 kgf/cm 2) TIP :
Rear: mum load of the motorcycle. Opera-
225 kPa (33 psi) (2.25 kgf/cm 2) tion of an overloaded motorcycle The tire tread depth limits may differ
90–110 kg (198 –243 lb): could cause tire damage, an acci- from country to country. Always comply
Front: dent, or even injury. with the local regulations.
200 kPa (29 psi) (2.00 kgf/cm 2)
Rear: Tire inspection (tube / tubeless tires) Tire information
225 kPa (33 psi) (2.25 kgf/cm 2) This motorcycle is equipped with tube
Maximum load*:
150 kg (331 lb) tires for spoke wheels and tubeless for
* Total weight of rider, passenger, car- cast wheels.
go and accessories
WARNING
WARNING 6
The front and rear tires should
Proper loading of your motorcycle is be of the same make and de-
important for several characteristics
sign, otherwise the handling
of your motorcycle; such as han- 1. Tire sidewall
dling, braking, performance and characteristics of the vehicle
2. Tire wear indicator
safety. Do not carry loosely packed cannot be guaranteed.
3. Tire tread depth
items that can shift. Securely pack After extensive tests, only the
your heaviest items close to the cen- The tires must be checked before tires listed below have been ap-
each ride. If the tire shows crosswise
ter of the motorcycle, and distribute lines (minimum tread depth), if the tire proved for this model by
the weight evenly from side to side. has a nail or glass fragments in it, or if Yamaha Motor Co., Ltd.
Check the condition and pressure of the sidewall is cracked, have a Yamaha
your tires. NEVER OVERLOAD dealer replace the tire immediately.
YOUR MOTORCYCLE. Make sure
6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
Tube for spoke wheels very carefully and replace it as Wheels
Tubeless for cast wheels soon as possible with a high-
To maximize the performance, durabil-
Front tire: quality product.
ity, and safe operation of your motor-
Size:
70/90 -17M/C 38P cycle, note the following points
Air / gas shock absorber (cast wheels) regarding the specified wheels.
Manufacturer/model:
Vee Rubber / V322F Air / gas shock absorber uses extra The wheel rims should be checked
Rear tire: membrane to separate oil from the for cracks, bends or warpage, and
Size: air chamber. the spokes for looseness (for spoke
80/90-17M/C 44P wheel model) or damage before
Manufacturer/model:
Vee Rubber / V322R each ride. If any damage is found,
have a Yamaha dealer replace
the wheel. Do not attempt even
WARNING
the smallest repair to the wheel.
It is dangerous to ride with a A deformed or cracked wheel must
6 worn-out tire. When a tire tread be replaced. 6
begins to show crosswise lines, The wheel should be balanced
have a Yamaha dealer replace whenever either the tire or wheel
the tire immediately. 1. Oil has been changed or replaced. An
The replacement of all wheel- 2. Membrane unbalanced wheel can result in
and brake-related parts, includ- 3. Air / gas chamber poor performance, adverse han-
ing the tires, should be left to a (High pressure) dling characteristics, and a short-
Yamaha dealer, who has the ened tire life.
necessary professional knowl- Ride at moderate speeds after
edge and experience. WARNING changing a tire since the tire sur-
It is not recommended to patch Do not incinerate, puncture or open face must first be “broken in ” for it
a punctured tube. If unavoid- air / gas chamber. to develop its optimal characteris-
able, however, patch the tube 6-17 tics.
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the brake lever free Adjusting the brake pedal free
play play

(a)
(b)
1
There should be no free play at the
brake lever end. If there is free play, 1. Brake pedal free play adjusting nut
have a Yamaha dealer inspect the 1. Brake pedal free play
brake system. WARNING 6
The brake pedal free play should mea-
WARNING sure 25.0 –35.0 mm (0.98 –1.38 in) at After adjusting the drive chain
the brake pedal end as shown. Period- slack or removing and installing
A soft or spongy feeling in the brake
lever can indicate the presence of air ically check the brake pedal free play the rear wheel, always check the
in the hydraulic system. If there is air and, if necessary, adjust it as follows. brake pedal free play.
in the hydraulic system, have a To increase the brake pedal free play, If proper adjustment cannot be
Yamaha dealer bleed the system be- turn the adjusting nut in direction (a). To obtained as described, have a
fore operating the motorcycle. Air in decrease the brake pedal free play, Yamaha dealer make this ad-
the hydraulic system will diminish turn the adjusting nut in direction (b). justment.
the braking performance, which may After adjusting the brake pedal
result in loss of control and an acci- free play, check the operation of
dent. the brake light.
6-18
PERIODIC MAINTENANCE AND MINOR REPAIR
Adjusting the rear brake light Checking the front brake pads Rear brake shoes
switch and rear brake shoes
Front brake pads
1 2

1
1

1. Rear brake light switch 1. Brake pad wear indicator groove


1. Brake shoe wear limit line
2. Rear brake light switch adjusting nut The front brake pads and the rear brake 2. Brake shoe wear indicator
6 shoes must be checked for wear at the
The rear brake light switch, which is ac- intervals specified in the periodic The rear brake is provided with a wear
tivated by the brake pedal, is properly maintenance and lubrication chart. indicator, which allows you to check the
adjusted when the brake light comes Each front brake pad is provided with brake shoe wear without having to dis-
on just before braking takes effect. If wear indicator grooves, which allow you assemble the brake. To check the
necessary, adjust the brake light switch to check the brake pad wear without
brake shoe wear, check the position of
as follows. having to disassemble the brake. To
the wear indicator while applying the
Turn the adjusting nut while holding the check the brake pad wear, check the
wear indicator grooves. If a brake pad has brake. If a brake shoe has worn to the
rear brake light switch in place. To
worn to the point that the wear indicator point that the wear indicator reaches
make the brake light come on earlier,
grooves have almost disappeared, have the wear limit line, have a Yamaha
turn the adjusting nut in direction (a). To
a Yamaha dealer replace the brake pads dealer replace the brake shoes as a
make the brake light come on later, turn
as a set. set.
the adjusting nut in direction (b). 6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
When checking the fluid level, Brake fluid may deteriorate paint-
Checking the front brake fluid make sure that the top of the mas- ed surfaces or plastic parts. Al-
level ter cylinder is level by turning the ways clean up spilled fluid
handlebars. immediately.
1 Use only the recommended quality As the brake pads wear, it is nor-
brake fluid, otherwise the rubber mal for the brake fluid level to grad-
seals may deteriorate, causing ually go down. However, if the
leakage and poor braking perfor- brake fluid level goes down sud-
mance. denly, have a Yamaha dealer
check the cause.
Recommended brake fluid:
DOT 4
Changing the brake fluid
1. Minimum level mark Have a Yamaha dealer change the
TIP : brake fluid at the intervals specified in
Insufficient brake fluid may allow air to If DOT 4 is not available, DOT 3 can be 6
the NOTE after the periodic mainte-
enter the brake system, possibly caus- used. nance and lubrication chart. In addition,
ing it to become ineffective. have the oil seals of the brake master
Before riding, check that the brake fluid Refill with the same type of brake
fluid. Mixing fluids may result in a cylinder and caliper as well as the
is above the minimum level mark and brake hose replaced at the intervals
replenish if necessary. A low brake fluid harmful chemical reaction and
lead to poor braking performance. listed below or whenever they are dam-
level may indicate worn brake pads aged or leaking.
and/or brake system leakage. If the Be careful that water does not en-
ter the master cylinder when refill- Oil seals: Replace every two
brake fluid level is low, be sure to check years.
the brake pads for wear and the brake ing. Water will significantly lower
the boiling point of the fluid and Brake hose: Replace every four
system for leakage. years.
Observe these precautions: may result in vapor lock.
6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
Drive chain slack To check the drive chain slack To adjust the drive chain slack
1. P lace the motorcycle on the cen-
terstand. 1 2 3
2. Shift the transmission into the neu-
tral position. (a)
3. Spin the rear wheel several times
to locate the tightest portion of the
drive chain.
4. Measure the drive chain slack as
(b)
a shown.

Drive chain slack:


1. Drive chain slack 25.0 –35.0 mm (0.9 8–1.38 in) 1. Locknut
2. Drive chain slack adjusting nut
6 5. If the drive chain slack is incorrect,
The drive chain slack should be 3. Axle nut
checked before each ride and adjusted adjust it as follows.
1. Loosen the brake pedal free play
if necessary.
adjusting nut and the brake torque
rod nut.
2. Loos en the axle nut, then loosen
the locknut at each end of the
swingarm.

6-21
PERIODIC MAINTENANCE AND MINOR REPAIR
3. To tighten the drive chain, turn the 4. Tighten both locknuts, and then
adjusting nut at each end of the tighten the axle nut and brake
3 21 torque rod nut to their specified
swingarm in direction (a), To loos-
en the drive chain, turn the adjusting torque.
(a)
nut at each end of the swingarm Tightening torques:
in direction (b), and then push the Axle nut:
rear wheel forward. NOTICE: Im- (b) 60 Nm (6.0 m·kgf, 43 ft ·lbf)
Brake torque rod nut:
proper drive chain slack will 19 Nm (1.9 m·kgf, 14 ft ·lbf)
overload the engine as well as
other vital parts of the motorcy- 1. L ocknut
TIP :
cle and can lead to chain slippage 2. Drive chain slack adjusting nut.
3. Alignment marks When tightening the axle nut, hold the
or breakage. To prevent this from
wheel axle with a wrench to keep it from
occurring, keep the drive chain
TIP : turning. 6
slack within the specified limits.
Using the alignment marks on each
5. Adjust the brake pedal free play.
side of the swingarm, make sure that
both chain pullers are in the same posi- (See page 6-18)
tion for proper wheel alignment.
WARNING
WARNING
After adjus ting the brake pedal free
play, check the operation of the brake
light.

6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
Cleaning and lubricating the
drive chain Checking and lubricating the Checking and lubricating the
The drive chain must be cleaned and cables throttle grip and cable
lubricated at the intervals specified in The operation of all control cables and The operation of the throttle grip should
the periodic maintenance and lubrica- the condition of the cables should be be checked before each ride. In addi-
tion chart, otherwise it will quickly wear checked before each ride, and the ca- tion, the cable should be lubricated at
out, especially when riding in dusty or bles and cable ends should be lubricat- the intervals specified in the periodic
wet areas. Service the drive chain as ed if necessary. If a cable is damaged maintenance chart.
follows. or does not move smoothly, have a
NOTICE : Yamaha dealer check or replace it.
The drive chain must be lubricated WARNING ! Damage to the outer
after washing the motorcycle and sheath may interfere with proper ca-
riding in the rain. ble operation and will cause the
6 1. Remove all dirt and mud from the inner cable to rust. Replace a dama-
drive chain with a brush or cloth. ged cable as soon as possible to
TIP : prevent unsafe conditions.
For a thorough cleaning, have a
Yamaha dealer remove the drive chain
Recommended lubricant:
and soak it in solvent. Engine oil
2. Spray Yamaha Chain and Cable
Lube or a high-quality spray-type
drive chain lubricant on both sides
and on the middle of the chain,
making sure that all side plates
and rollers have been sufficiently
oiled. 6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking and lubricating the
Lubricating the brake lever Lubricating the brake pedal centerstand and sidestand

The pivoting point of the brake lever The operation of the brake pedal The operation of the centerstand and
must be lubricated at the intervals should be checked before each ride, sidestand should be checked before
specified in the periodic maintenance and the pedal pivot should be lubricat- each ride, and the pivots and metal-to- 6
and lubrication chart. ed if necessary. metal contact surfaces should be lubri-
cated if necessary.
Recommended lubricant: Recommended lubricant: WARNING
Engine oil Lithium-soap-based grease (all-pur-
pose grease) If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it.

Recommended lubricant:
Lithium-soap-based grease (all-pur-
pose grease)
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
Lubricating the swingarm Checking the front fork
pivots The condition and operation of the front
The swingarm pivots must be lubricat- fork must be checked as follows at the
ed at the intervals specified in the peri- intervals specified in the periodic main-
odic maintenance and lubrication chart. tenance and lubrication chart.

Recommended lubricant: To check the condition


Lithium-soap-based grease
Check the inner tubes for scratches,
damage and excessive oil leakage.

To check the operation NOTICE :


1. Place the vehicle on a level sur-
If any damage is found or the front
6 face and hold it in an upright posi-
fork does not operate smoothly,
tion. WARNING! To avoid injury
have a Yamaha dealer check or re-
securely support the vehicle so pair it.
that there is no danger of it fal-
ling over.
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.

6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the steering Checking the wheel bearings
Worn or loose steering bearings may The front and rear wheel bearings must
cause danger. Therefore, the operation be checked at the intervals specified in
of the steering must be checked as fol- the periodic maintenance and lubrica-
lows at the intervals specified in the pe- tion chart. If there is play in the wheel
riodic maintenance and lubrication hub or if the wheel does not turn
chart. smoothly, have a Yamaha dealer check
1. Place a stand under the engine to the wheel bearings.
raise the front wheel off the ground.
WARNING! To avoid injury se-
curely support the vehicle so
that there is no danger of it fal-
ling over.
6
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.

6-26
PERIODIC MAINTENANCE AND MINOR REPAIR
Battery WARNING
WARNING KEEP THIS AND ALL BATTER-
Electrolyte is poisonous and IES OUT OF THE REACH OF
1 dangerous since it contains sul- CHILDREN.
furic acid, which causes severe
burns. Avoid any contact with To charge the battery
skin, eyes or clothing and al-
ways shield your eyes when
Have a Yamaha dealer charge the bat-
working near batteries. In case tery as soon as possible if it seems to
of contact, administer the fol- have discharged. Keep in mind that the
lowing FIRST AID. battery tends to discharge more quickly
• EXTERNAL: Flush with plenty if the vehicle is equipped with optional
1. Battery terminals of water. electrical accessories.
• INTERNAL: Drink large quan-
6 tities of water or milk and im- NOTICE :
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery. mediately call a physician. To charge a VRLA (Valve Regulated
There is no need to check the electro- • EYES: Flush with water for Lead Acid) battery, a special (con-
lyte or to add distilled water. However, 15 minutes and seek prompt stant-voltage) battery charger is re-
medical attention. quired. Using a conventional battery
the battery lead connections need to be
checked and, if necessary, tightened. Batteries produce explosive hy- charger will damage the battery. If
drogen gas. Therefore, keep you do not have access to a con-
NOTICE : sparks, flames, cigarettes, etc., stant-voltage battery charger, have
Never attempt to remove the battery away from the battery and pro-
a Yamaha dealer charge your bat-
cell seals, as this would permanent- vide sufficient ventilation when
tery.
ly damage the battery. charging it in an enclosed space.
6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
To store the battery Replacing the fuse
1. If the vehicle will not be used for Specified fuse:
more than one month, remove the 1 7.5 A
battery, fully charge it, and then
place it in a cool, dry place. 3. Turn the key to “ON ” and turn on
NOTICE : When removing the the electrical circuits to check if the
battery, be sure the key is devices operate.
turned to “OFF”, then discon- 4. If the fuse immediately blows
nect the negative lead before again, have a Yamaha dealer
disconnecting the positive lead. check the electrical system

2. If the battery will be stored for 1. Spare fuse and main fuse

more than two months, check it at The fuse holder is located under the
least once a month and fully seat. (See page 3-8.)
If the fuse is blown, replace it as fol- 6
charge it if necessary.
lows.
3. Fully charge the battery before in- 1. Turn the key to “OFF ” and turn off
stallation. all electrical circuits .
4. After installation, make sure that 2. Remove the blown fuse, and then
the battery leads are properly con- install a new fuse of the specified
nected to the battery terminals. amperage. WARNING! : Do not
use a fuse of a higher amperage
NOTICE
NOTICE: rating than recommended to a-
Always keep the battery charged. void causing extensive damage
Storing a discharged battery can to the electrical system and pos
cause permanent battery damage. sibly a fire.
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
Replacing a headlight bulb Replacing a front turn signal
light bulb or an auxiliary light
bulb

1. Do not touch the glass part of the bulb.

3. Place a new bulb into position, and


then secure it with the bulb holder.
1. Headlight bulb holder
2. Cowling B
NOTICE :
If a headlight bulb burns out, replace
as follows.
Do not touch the glass part of the 1. Turn signal light bulb socket
6 headlight bulb to keep it free from 2. Auxiliary light bulb socket
1. Remove cowling B. (See page 3. Cowling B
oil, otherwise the transparency of
6-6.)
the glass, the luminosity of the bulb, If a front turn signal light or an auxiliary
2. Remove the headlight bulb holder
and the bulb life will be adversely af- light bulb burns out, replace it as fol-
by pushing it inward and turning
fected. Thoroughly clean off any dirt lows.
counterclockwise, and then re-
move the defective bulb. and fingerprints on the headlight 1. Remove front panel and cowlings B,
bulb using a cloth moistened with al- (See page 6-6.)
WARNING
WARNING cohol or thinner. 2. Remove the socket (together with
Headlight bulbs get very hot. There
fore, keep flammable products away the bulb) by turning it counter-
4. Install the cowling.
from a lit headlight bulb, and do not clockwise.
5. Have a Yamaha dealer adjust the
touch the bulb until it has cooled
headlight beam if necessary. 3. Remove the defective bulb by pull-
down. ing it out.
6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
Replacing a turn signal light bulb
or the tail/brake light bulb

1. Bulb
1. Inner lens
2. Inner lens screw
4. Insert a new bulb into the socket.
5. Install the socket (together with the 1. Outer lens Remove the burnt-out rear turn 6
bulb) by turning it clockwise. 2. Outer lens screw light bulb by pulling it out.
6. Install the cowlings. 3. Side cover 4. Insert a new bulb tail/brake light
into the socket, push it in, and
1. Remove rear panel and side co- then turn it clockwise until it stops.
ver (see page 6-7) Insert a new bulb rear turn in to
2. Remove the 2 pcs lens by remo- the socket.
ving the screws. 5. Install the lens by installing the
3. Remove the burnt-out tail/brake screws. NOTICE: Do not over-
light bulb by pushing it in and tighten the screws, other wise
turning it counterclockwise the lens may break.
6. Install side cover and rear panel.
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
Front wheel 4. Pull the wheel axle out, and then
remove the wheel. NOTICE : Do-
not apply the brake after the
wheel has been removed toge
ther with the brake disc, other
1
wise the brake pads will be for-
ced shut.
1
2 To install the front wheel
1. Speedometer gear unit
1. Speedometer cable
1. Install the speedometer gear unit
2. Axle nut and washer
into the wheel hub so that the pro- 2. Lift the wheel up between the fork
jection on the wheel hub fits in ei- legs.
To remo ve the front wheel ther slot of the speedometer gear
6 TIP :
unit. Make sure that there is enough space
WARNING
WARNING between the brake pads before insert-
To avoid injury, securely support the ing the brake disc and that the retainer
vehicle so there is no danger of it in the speedometer gear unit fits over
falling over. the slot on the fork leg.
1. P lace the m otorcycle on the cen-
terstand.
2. Disconnect the speedometer cable
from the front wheel.
3. Remove the axle nut, and the washer.
6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
Rear wheel
6. While applying the front brake,
push down hard on the handlebars 3 2 1
several times to check if the front
fork compresses and rebounds
2 smoothly.
1
7. Connect the speedometer cable.

1. Retainer
2. Slot
4
3. Insert the wheel axle, and then in- 1. Axle nut and washer
2. Drive chain adjusting nut
s tall the axle nut. 3. Locknut drive chain adjusting nut
4. Take the motorcycle off the center- 4. Brake torque rod nut
stand so that the front wheel is on T o remove the rear wheel 6
the ground.
5. Tighten the axle nut to the speci- WARNING
WARNING
fied torque. To avoid injury, securely support
Tightening torque: the vehicle so there is no danger
Axle nut: of it falling over.
40 Nm (4.0 m·kgf, 29 ft ·lbf)
1. Loosen the axle nut.
TIP : 2. Loosen the locknut and the drive
When tightening the axle nut, hold the chain slack adjusting nut on both
wheel axle with a wrench to keep it from ends of the swingarm.
3. Loosen the brake torque rod nut
turning.
6-32 at the brake shoe plate.
PERIODIC MAINTENANCE AND MINOR REPAIR
5 7. Remove the axle nut and the wa- To install the rear wheel
sher, and then pull the wheel axle 1. Insert the wheel axle from the left-
out. hand side, and then install the wa-
TIP : sher and axle nut.
Do not remove the washer on the right 2. Install the drive chain onto the rear
side of the wheel axle so as to not sprocket.
lose it. 3. Lower the rear wheel so that it is
1
4 8. Push the wheel forward, and then on the ground, and then put the
2 remove the drive chain from the sidestand down.
3 4. Install the brake rod onto the brake
1. Brake camshaft lever rear sprocket.
camshaft lever, and then install the
2. Brake pedal free play adjusting nut TIP : brake pedal free play adjusting nut
3. Brake torque rod nut and bolt
The drive chain does not need to be onto the brake rod.
4. Brake rod
6 disassembled in order to remove and 5. Connect the brake torque rod to
5. Washer and Axle nut
install the wheel. the brake shoe plate by installing
4. Disconnect the brake torque rod the bolt and the nut, and then tigh-
from the brake shoe plate by remo- 9. Remove the wheel. ten the nut to the specified torque.
ving the cotter pin, the nut, the wa-
sher and the bolt.
Tightening torques:
5. Place the motorcycle on the center- Brake torque rod nut:
stand. 19 Nm (1.9 m·kgf, 14 ft ·lbf)
6. Remove the brake pedal free play
adjusting nut, and then disconnect
the brake rod from the brake cam-
shaft lever.
6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
6. Adjust the drive chain slack. (See- Troubleshooting WARNING
WARNING
page 6-21 .) Although Yamaha motorcycles receive
7. Tighten the axle nut to the specified a thorough inspection before shipment When checking the fuel system, do
torque. from the factory, trouble may occur dur- not smoke, and make sure there are
ing operation. Any problem in the fuel, no open flames or sparks in the
Tightening torque: compression, or ignition systems, for area, including pilot lights from
Axle nut: example, can cause poor starting and water heaters or furnaces.
60 Nm ( 6.0 m ·kgf, 43 ft·lbf)
loss of power. Gasoline or gasoline vapors can
The following troubleshooting charts ignite or explode, causing severe
8. Adjust the brake pedal free play. represent quick and easy procedures injury or property damage.
(See page 6-1 8.) for checking these vital systems your-
self. However, should your motorcycle
WARNING
require any repair, take it to a Yamaha
After adjusting the brake pedal free dealer, whose skilled technicians have 6
play, check the operation of the the necessary tools, experience, and
brake light. know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.

6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
Troubleshooting charts
Starting problems or poor engine performance
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel There is
Check the compression.
enough fuel.
Check the fuel level in
the fuel tank.
There is The engine does not start.
Supply fuel.
no fuel. Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the
electric starter or the
kickstarter. Have a Yamaha dealer
6 There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and
Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly.
Operate the The engine does not start. Have a
electric starter. Yamaha dealer check the vehicle.
The engine turns over Check lead connections, and
slowly. charge the battery if necessary.
6-35
MOTORCYCLE CARE AND STORAGE
ucts onto seals, gaskets, sprock- cleaning products, solvent or
Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re-
While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu-
reveals the attractiveness of the tech- greaser off with water. id, antifreeze or electrolyte.
nology, it also makes it more vulnera- Do not use high-pressure wash-
ble. Rust and corrosion can develop Cleaning
ers or steam-jet cleaners since
even if high-quality components are NOTICE : they cause water seepage and
used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel deterioration in the following ar-
noticed on a car, however, it detracts cleaners, especially on spoked eas: seals (of wheel and swing-
from the overall appearance of a motor- wheels. If such products are arm bearings, fork and brakes),
cycle. Frequent and proper care does used on hard-to-remove dirt, do electric components (couplers,
not only comply with the terms of the not leave the cleaner on the af- connectors, instruments,
warranty, but it will also keep your fected area any longer than in- switches and lights), breather
motorcycle looking good, extend its life structed. Also, thoroughly rinse hoses and vents.
and optimize its performance. the area off with water, immedi- For motorcycles equipped with
Before cleaning ately dry it, and then apply a cor- a windshield: Do not use strong
1. Cover the muffler outlet with a rosion protection spray. cleaners or hard sponges as
plastic bag after the engine has Improper cleaning can damage they will cause dulling or 7
cooled down. windshields, cowlings, panels scratching. Some cleaning com-
2. Make sure that all caps and covers and other plastic parts. Use only pounds for plastic may leave
as well as all electrical couplers a soft, clean cloth or sponge scratches on the windshield.
and connectors, including the with mild detergent and water to Test the product on a small hid-
spark plug cap, are tightly in- clean plastic. den part of the windshield to
stalled. Do not use any harsh chemical make sure that it does not leave
3. Remove extremely stubborn dirt, products on plastic parts. Be any marks. If the windshield is
like oil burnt onto the crankcase, sure to avoid using cloths or scratched, use a quality plastic
with a degreasing agent and a sponges which have been in polishing compound after
brush, but never apply such prod- contact with strong or abrasive washing.
7-1
MOTORCYCLE CARE AND STORAGE
After normal use 2. Apply a corrosion protection spray 7. Wax all painted surfaces.
Remove dirt with warm water, a mild on all metal, including chrome- and 8. Let the motorcycle dry completely
detergent, and a soft, clean sponge, nickel-plated, surfaces to prevent before storing or covering it.
and then rinse thoroughly with clean corrosion.
water. Use a toothbrush or bottlebrush After cleaning
for hard-to-reach areas. Stubborn dirt WARNING
and insects will come off more easily if 1. Dry the motorcycle with a chamois Make sure that there is no oil or
the area is covered with a wet cloth for or an absorbing cloth.
wax on the brakes or tires. If
a few minutes before cleaning. 2. Immediately dry the drive chain
necessary, clean the brake
and lubricate it to prevent it from
discs and brake linings with a
After riding in the rain, near the sea or rusting.
regular brake disc cleaner or ac-
on salt-sprayed roads 3. Use a chrome polish to shine
etone, and wash the tires with
Since sea salt or salt sprayed on roads chrome, aluminum and stainless-
steel parts, including the exhaust
warm water and a mild deter-
during winter are extremely corrosive in
system. (Even the thermally in- gent.
combination with water, carry out the
following steps after each ride in the duced discoloring of stainless- Before operating the motor-
rain, near the sea or on salt-sprayed steel exhaust systems can be re- cycle test its braking perfor-
7 roads. moved through polishing.) mance and cornering behavior.
TIP : 4. To prevent corrosion, it is recom-
Salt sprayed on roads in the winter may mended to apply a corrosion pro-
remain well into spring. tection spray on all metal, NOTICE :
including chrome- and nickel-plat-
1. Clean the motorcycle with cold wa- Apply spray oil and wax spar-
ed, surfaces.
ter and a mild detergent, after the ingly and make sure to wipe off
5. Use spray oil as a universal clean-
engine has cooled down. NOTICE : any excess.
er to remove any remaining dirt.
Do not use warm water since it 6. Touch up minor paint damage
increases the corrosive action caused by stones, etc.
of the salt. 7-2
MOTORCYCLE CARE AND STORAGE
Never apply oil or wax to any Storage 3. Drain the carburetor float chamber
rubber and plastic parts, but Short-term by loosening the drain bolt, this will
treat them with a suitable care Always store your motorcycle in a cool, prevent fuel deposits from building
product. dry place and, if necessary, protect it up. Pour the drained fuel into the
Avoid using abrasive polishing against dust with a porous cover. fuel tank.
compounds as they will wear NOTICE :: 4. Fill up the fuel tank and add fuel
NOTICE
away the paint. stabilizer (if available) to prevent
Storing the motorcycle in a the fuel tank from rusting and the
poorly ventilated room or cover-
fuel from deteriorating.
TIP : ing it with a tarp, while it is still
5. Perform the following steps to pro-
Consult a Yamaha dealer for advice on wet, will allow water and humid-
tect the cylinder, piston rings, etc.
what products to use. ity to seep in and cause rust.
To prevent corrosion, avoid from corrosion.
damp cellars, stables (because a. Remove the spark plug cap
of the presence of ammonia) and spark plug.
and areas where strong chemi- b. Pour a teaspoonful of engine oil
cals are stored. into the spark plug bore.
7
c. Install the spark plug cap onto
Long-term
the spark plug, and then place
Before storing your motorcycle for sev-
the spark plug on the cylinder
eral months:
1. Follow all the instructions in the head so that the electrodes are
“Care ” section of this chapter. grounded. (This will limit spark-
2. For motorcycles equipped with a ing during the next step.)
fuel cock that has an “OFF ” posi-
tion: Turn the fuel cock lever to
“OFF ”.
7-3
MOTORCYCLE CARE AND STORAGE
d. Turn the engine over several 6. Lubricate all control cables and the TIP :
times with the starter. (This will pivoting points of all levers and Make any necessary repairs before
coat the cylinder wall with oil.) pedals as well as of the side- storing the motorcycle.
WARNING ! To prevent da- stand/centerstand.
mage or injury from spar- 7. Check and, if necessary, correct
king, make sure to ground the tire air pressure, and then lift
the spark plug electrodes the motorcycle so that both of its
while turning the engine over. wheels are off the ground. Alterna-
tively, turn the wheels a little every
e. Remove the spark plug cap month in order to prevent the tires
from the spark plug, and then from becoming degraded in one
install the spark plug and the spot.
spark plug cap. 8. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7 9. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-28.
7-4
SPECIFICATIONS
Dimensions: Lubrication system: Spark plug (s):
Overall length: Wet sump Manufacturer/model:
1935 mm NGK CR6HSA / DENSO U20FSR-U
Engine oil:
Overall width: Spark plug gap:
Type:
680 mm 0.6–0.7 mm (0.023–0.027 in)
SAE20W40 or SAE20W50
Overall height: Clutch:
1065 mm Recommended engine oil grade: Clutch type:
Seat height: API service SF, SG type or higher Wet, multiple-disc and centrifugal
765 mm JASO MA automatic
Wheelbase: Engine oil quantity: Transmission:
1240 mm Periodic oil change : Primary reduction system:
Ground clearance: 0.80 L (0.85 US qt) (0.70 Imp.qt) Spur gear
150 mm With oil filter element replacement : Primary reduction ratio:
58 /20 (2. 90 0)
Minimum turning radius: 0.85 L (0.90 US qt) (0.74 lmp.qt) Secondary reduction system:
1590 mm
Total Capacity Chain drive
Weight: Secondary reduction ratio:
With oil and fuel: 1 L (1.05 US qt) (0.80 Imp.qt) 41/13 (3.154 )
102 kg Transmission type:
Air filter: Constant mesh 4-speed
Engine: Air filter element: Operation:
Engine type: Wet type Left foot operation
Air cooled 4-s troke, S OHC Fuel: Gear ratio:
Cylinder arrangement: Recommended fuel: 1st: 8
Regular unleaded gasoline only 34/12 ( 2.833 )
Forward-inclined single cylinder
2nd:
Displacement: Fuel tank capacity:
30/16(1.875 )
113.7 cm3 4.1 L 3rd:
Bore s stroke: Throttle body: 23/17 ( 1.353)
50.0 s 57.9 mm Manufacturer: 4th:
Compression ratio: MIKUNI SE AC24-22/1 23/22 ( 1.045)
9.3 : 1 Type s quantity: Chassis:
Starting system: VM17 SH x 1 Frame type:
Electric starter and kickstarter Steel tube underbone
8-1
SPECIFICATIONS
Caster angle: Rear: Spring/shock absorber type:
26.2 ° 225 kPa (33 psi) (2.25 kgf/cm 2) Coil spring/oil damper
Trail: Loading condition: Wheel travel:
73.0 mm 90 –110 kg (198 –243 lb) 100 .0 mm
Front tire: Front: Rear suspension:
Type: 200 kPa (29 psi) (2.00 kgf/cm 2) Type:
With tube and tubeless Rear: Swingarm
225 kPa (33 psi) (2.25 kgf/cm 2) Spring/shock absorber type:
Size:
70/90 -17 M/C 38P Front wheel: Coil spring/oil damper
Wheel type: Wheel travel:
Manufacturer/model:
Cast wheel / Spoke wheel 80.0 mm
Vee Rubber / V322F
Rim size: Electrical system:
17x1.40
Ignition system:
Rear wheel:
Rear tire: DC. CDI
Wheel type: Charging system:
Type:
Cast wheel / Spoke wheel
With tube and tubeless AC magneto
Rim size:
Size: Battery:
17x1.40
80/90-17 M/C 44P Model:
Front brake:
Manufacturer/model: GTZ4S-MF
Type:
Vee Rubber / V322R Voltage, capacity:
Single disc brake
12 V, 3,5 Ah
Operation:
Right hand operation Headlight:
Loading: Recommended fluid: Bulb type:
8 Maximum load: DOT 3 or 4 Krypton bulb
150 kg (331 lb) Rear brake: Bulb voltage, wattage s quantity:
(Total weight of rider, passenger, cargo and Type: Headlight:
accessories) Drum brake 12 V, 25 W/ 25 W s 2
Tire air pressure (measured on cold Operation: Tail/brake light:
tires): Right foot operation 12 V, 5.0 W/21.0 W s 1
Loading condition: Front suspension: Front turn signal light:
0–90 kg (0 –198 lb) Type: 12 V, 10.0 W s 2
Front: Telescopic fork Rear turn signal light:
200 kPa (29 psi) (2.00 kgf/cm 2) 12 V, 10.0 W s 2
8-2
SPECIFICATIONS
Position light:
12 V , 3.4 W s 2
Meter lighting:
Blue LED 0.3 W s 3
Neutral indicator light:
12 V, 1.7 W s 1
High beam indicator light:
12 V, 1.7 W s 1
Turn signal indicator light:
12 V, 1.7 W s 2
Luggage box illumination light:
16V, 380mW (white) LED

Fuse:
Fuse:
7.5 A

8-3
CONSUMER INFORMATION
Identification numbers Key identification number Vehicle Identification Number
Record the key identification number,
vehicle identification number and en- 1
gine serial number in the spaces pro- 1
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number


1. Vehicle identification number
The key identification number is
stamped into the key. Record this The vehicle identification number is
6
VEHICLE IDENTIFICATION number in the space provided and use stamped into the rear frame.
NUMBER: it for reference when ordering a new TIP :
key. The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
9 authority in your area.
ENGINE SERIAL NUMBER:

9-1





   


   
  

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