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VENDOR'S NAME & ADDRESS QAP NO : WIFPL/QAP/2019-20/008

M/s. Western India Forgings Pvt. Ltd.


QUALITY ASSURANCE PLAN REVISION : 00
Gat No 163, Hissa No 1, Sanaswadi, Nagar CUSTOMER: HINDUSTAN EQUIPMENTS PVT. LTD. DATE : 23-APR-2019
Road, Tal. Shirur, Dist. Pune - 412208;
GENERIC QAP FOR 20MnCr5 RING FORGINGS MASTER COPY
RING SIZES : AS PER PO ITEM : RING ROLLING FORGINGS SPEC : EN 10084 : 2008 E
SR INSPECTION SAMPLING REFERENCE ACEEPTANCE FORMAT OF AGENCY
SCOPE OF INSPECTION D*
NO STAGE PLAN DOCUMENT NORMS RECORD P W V
Raw Material EN 10084 : 2008 E EN 10084 : 2008 E
1
Procurment
100% Verification of MTC
UNS :1.7147 UNS :1.7147
MTC P 2 - 1

C=0.17-0.22 Cr=1.00-1.30
EN 10084 : 2008 E Mn=1.00-1.40 Fe=Balance
Chemical 01 Sample per Chemical Compositon of REPORT
2
Composition Heat Raw Material
UNS :1.7147 P=0.025 Max
ON TC - 2 - 1
Grade : 20MnCr5 S=0.035 Max
Si= 0.40 Max
ASTM A255-18 / Hardenability of Steel shall be REPORT ON
3 Hardenability 01/ Heat Jominy Hardenability
ISO 642:1999 E as per 20MnCr5+H Grade TC
P 2 - 1

ASTM E112-13 / REPORT ON


4 Inclusion Rating 01/ Heat Inclusion Severity
ISO 4967
2 ABCD MAX ( Thin / Thick)
TC
P 2 - 1

Estimation of Austenitic ASTM E45-18 / REPORT ON


5 Grain Size 01/ Heat
Grain Size ISO 643:2012
05 or Finer
TC
P 2 - 1

Verification of Forging WIFPL Forging Method


6 Hot Working Ratio 100%
Method Sheet Sheet
FINAL RR= 3:1 MIN REPORT P 2 - 1

7 Heat Treatment 100% Normalizing EN 10084 : 2008 E Normalizing at 880°C-940°C HT Graph P 2 - 1

Microstructure 01 / Heat/ HT Microstructure Phase Uniform distribution of Ferrite REPORT ON


8
Analysis Batch Analysis
EN 10084 : 2008 E
and Pearlite TC
P 2 - 1

Dia 30 mm machined test piece


Test Piece Test Specimen Removal shall be removed for Blank
9
Preparation
01/ Heat
from Separately forged TP
EN 10084 : 2008 E
Hardening operation for
- P 2 - 1
Mecahnical Testing

WIFPL, Sanaswadi, Pune 1 OF 2 WIFPL/QAP/2019-20/008


VENDOR'S NAME & ADDRESS QAP NO : WIFPL/QAP/2019-20/008
M/s. Western India Forgings Pvt. Ltd.
QUALITY ASSURANCE PLAN REVISION : 00
Gat No 163, Hissa No 1, Sanaswadi, Nagar CUSTOMER: HINDUSTAN EQUIPMENTS PVT. LTD. DATE : 23-APR-2019
Road, Tal. Shirur, Dist. Pune - 412208;
GENERIC QAP FOR 20MnCr5 RING FORGINGS MASTER COPY
RING SIZES : AS PER PO ITEM : RING ROLLING FORGINGS SPEC : EN 10084 : 2008 E
SR INSPECTION SAMPLING REFERENCE ACEEPTANCE FORMAT OF AGENCY
SCOPE OF INSPECTION D*
NO STAGE PLAN DOCUMENT NORMS RECORD P W V
Mechanical Ultimate Tensile Strength UTS=1000 N/mm² Min
Testing on dia 30
Proof Stress( 0.2%) ISO 6892-1 / YS= 700 N/mm² Min
mm Test bar in REPORT ON
10 Blank Hardened 01/ Heat % Elongation IS 1608 & %El= 9 % Min TC
P 2 - 1
Condition ISO 148-1/ IS 1757
% Reduction Area %RA= 35 % Min
(For Information
only) Charpy Impact Testing CVN= 30 J Min

11 Hardness 100% Hardness Testing ASTM E110 152-201 HBW REPORT ON TC P 2 - 1

Proof machining
12 100% Machining As per WIFPL Drawing As per WIFPL Drawing - - 2 - 1
(Light Cut)
Dimensional
13
Inspection
100% Verification of Dimensions As per WIFPL Drawing As per WIFPL Drawing REPORT P 2 - 1

14 Volumetric NDE 100% Ultrasonic Examination ASTM A388 3 mm EFBH By DGS Method REPORT ON TC P 2 - 1
Marking & Punching by low Stress Material, Heat No, Size/ Drg No
15 100% PO & Drawing - - 2 - 1
Treaceability Punch and Sr. No
Per Heat Per HT
16 Certification
Batch
Verfication of Documents EN 10204 3.1 Type EN 10204 3.1 Type REPORT P 2 - 1
LEGEND: P: PERFORM, W:WITNESS, V: VERIFICATION, INDICATE 1 FOR M/S.HINDUSTAN EQUIPMENTS PVT. LTD. QA ( OR M/s. HINDUSTAN EQUIPMENTS PVT. LTD. NOMINATED THIRD
PARTY) & 2 FOR WIFPL OR SUB VENDORS OF WIFPL/ NABL LAB * FOR ITEMS MARKED BY 'P' ( TICK) IN COLUMN 'D' ;TEST CERTIFICATES SHALL BE SUBMITTED TO M/S. HINDUSTAN
EQUIPMENTS PVT. LTD.

NOTE : 1) ULTRASONIC EXAMINATION SHALL BE CARRIED OUT BY TECHNICIAN HAVING QUALIFICAITON IN ACCORDANCE WITH ASNT-SNT-TC-1A LEVEL-II;
2) WIFPL SHALL PROVIDE DIA 75 X 300 MM MACHINED TEST PIECE FROM SEPARATELY FORGED TEST PIECE PER HEAT BASIS ONLY.

Preapared by Reviewed by Approved by Approved By

H. Dipak Shrikant Bhirud Vinod Sawale


MQC Engineer Asst Manager, MQC DGM, MQC & HT M/s. Hindustan Equipments Pvt. Ltd.

WIFPL, Sanaswadi, Pune 2 OF 2 WIFPL/QAP/2019-20/008