Plantstruxure: Process Automation System Process Automation System

PlantStruxure
Process Automation System

PlantStruxure™
Introduction
Architecture & Networks
Engineering Station
Operating & Monitoring Station
Controllers
High Availability
Safety Instrumented System
Remote Terminal Units
Historian
Manufacturing Execution System
Business System Connectivity
Know more …
Schneider Electric - Industry Business Unit 2

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

● Transparent access to information

● From the plant floor to the enterprise
● Based on Ethernet
● Global interoperability Ethernet – fastest
● Future-proof investment growing technology in
● Optimised for every application Industrial networks
● Lower total cost of ownership
● And integrating other standard protocols CAGR of Ethernet

devices to 2012*
*ARC Report 2008

Control Network
● Based on Ethernet
● 100Mbps
● Global Data
● Real-time data exchange
● Distributed control
● Peer to peer communications
● Time synchronisation
● Optimise with ConneXuim switches

IO Networks
● Choice of proprietary and/or Ethernet based IO

networks
● Remote IO
● Guaranteed cycle times
● Fast scan
● Distributed IO
● Flexible architectures
● Fieldbus & device network integration
● Extend IO capabilities into the field

Device Networks
Ethernet Profibus CANopen
● Choose the device network that is

right for your application
Ethernet Topologies
Star Daisy Chain Daisy Chain Loop Ring
● By using Ethernet as the IO network you have the freedom

to choose from a number of topologies to match your
application and budget
Instrumentation Fieldbus
● Support for all standard process

instrumentation fieldbuses
● Profibus PA
● HART
● Foundation Fieldbus*
*CAPP partner offer

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

Single location to engineer your system
Application design software … I have everything I need

Object libraries
to engineer my automation
system in one pack …
System design software
Engineering data exchange
Simulation
Documentation

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

Operation oriented user interface
● Easy navigation
● Powerful alarm management
● On line trends
● Process Analyst
● Inbuilt User security

Operator screens
User login and

Screen Navigation, security
access to trends, functions
system status,
alarm windows etc
Context sensitive
Device faceplate
system object
pop-up
Alarm Banner showing most

recent alarms & events
Process analyst
Save a snapshot or a favourite
in run-time
Unlock pens to
allow values to be Alarms display
compared over ontime, offtime,
different time acknowledge time
periods and operator
comments
Overlaid analog and

stacked digital pens
on the same pane
The value of all pens are

displayed a the current
Schneider Electric - Industry Business Unit cursor location 15
Operating & Monitoring Architecture
● Operator station & system server

redundancy
● Extend to plant floor HMI
● Remote web based stations
● Portable device notifications

● Mobile phone
● PDA
● Pager

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

One flexible controller family
Discrete control requirements Process control requirements More …
Device Integration Hot Standby Safety
High speed logic Peer to peer comms Extensive communication
Multitasking controller OS Distributed functionality At the source alarms
Motion & machine control Process libraries Hot-swap
Stand-alone operation Regulatory control
Scaleable architecture Advanced process control
Distributed IO Remote IO
Online changes
Ruggardised
Scalable, integrated and collaborative
Size
Quantum
Premium
M340
>Regulatory control >Regulatory control >Regulatory control

>Motion function blocks >Motion function blocks >Web server
>Counting >Counting >Weighing
>Web server >Web server >High Availability
>Weighing >Safety
>High Availability >Time stamping
>Intrinsically safe IO
>Online changes
FTP server for direct Real-time Large range of partners

and open historical data communication to local and to enhance the controller
download remote IO capabilities
Configured using a single software package

M340 Controller
•4 racks over 100m
•Up to 100 in-rack I/Os
•Memory 5MB program
● Compact
● Small size to reduce cabinet space
● Robust
● Ruggardized for harsh environments
● Fast
FTP server
● 7k instructions per millisecond
for direct and
open historical data
● Communicative download
● 3 built-in communication ports
Premium Controller
•Up to 16 remote I/O racks

•8MB memory
•Hot standby functionality
● High availability
● Automatic switchover reduces downtime
● Application specific modules

● Safety, reflex processing, counter,
motion control, weighing, regulation
Real-time
● Wide choice of communication networks communication
● Ethernet, Modbus to local and remote I/O
● CANopen, ASi, Profibus, InterBus, WorldFIP
Quantum Controller
•Up to 31 remote I/O racks

● High availability & safety • 8MB memory
● Reduces downtime and protects • Hot standby functionality
● On-line changes
● No system downtime, increased flexibility for
maintenance
Large range of
● Meets requirements in specific industries
partners to
● Time stamping enhance the controller
● Intrinsic safety capabilities
PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

High Availability Architectures
● Eliminate unplanned system related stoppages
● Failures at any level are notified to the

operator
● Take one or all to meet your process

requirements
● Redundant system servers & operator clients

● Redundant networks for control and IO
● Redundant hot-standby controllers
Schneider Electric - Industry Business Unit

99,99996% availability
24
PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

Certified safety controller
● SIL3 compliance to IEC 61508 / 61511 standards
● Certified by the German TÜV Rheinland Group
● Hot standby 1oo2 hot repair SIS
● Includes the following applications
Emergency Shut-Down Burner Management System Boiler Protection Fire detection and Fire Alarm

Easily integrates with overall system
● Keep the SIS functionally separate from the process control system
● And take advantage of one system for your entire process
System Engineering Software

Safety Instrumented
System (SIS)
Visualisation environment
Control Network
Process controllers

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

RTU hardware
● Integrates with plant control system
● Supports remote configuration
● Range of communication options

● PSTN, radio, GSM/GPRS, leased line, ADSL broadband
● SMS, email
● RTU specific protocol support

● DNP3
● IEC60870
● GPS time synchronization

and data time stamping at the source
● Inbuilt web server and

data logging

Remote site architectures
● Single modem for multiple RTUs

● Secure dial-In feature for RTUs
● Dial-out with full redundancy support
● Support for multiple communication protocols

● DNP3
● IEC60870
● Other protocols
● Range of communication
options
● PSTN, 3G, Edge,
Broadband, etc

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

Historian
● Plant-wide data storage and reporting
● Flexible clients
● Excel client
● Web client
● Reporting services client
● Multiple delivery targets

● Email
● File share
● Custom

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

● A suite of operations
management software
● Real-time information and
analytics
● Metrics
● Production
● Quality
● Downtime
● Maintenance
● Knowledge
● Planner
● Inventory
● Cost

● Analyse information from across your

business
● Make prioritised decisions
● Improve process efficiencies
● Support continuous
improvement for business managers

PlantStruxure™
Introduction
Engineering Station
Controllers
High Availability
Historian
Know more …

Business system connectivity
● Integrate plant information with

the enterprise
● Standard interfaces for ERP
● Seamless information exchange
● Benefits
● Reduced time to decision
● Complete view of business
performance

Proven technology Expertise and Meeting all of your
from Schneider know-how in your needs and challenges
Electric and our specific application
partners

Thanks

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PlantStruxure

Process Automation System

Architecture & Networks

Operating & Monitoring Station

Safety Instrumented System

Remote Terminal Units

Manufacturing Execution System

Business System Connectivity

Schneider Electric - Industry Business Unit 2

Architecture & Networks

Operating & Monitoring Station

Safety Instrumented System

Remote Terminal Units

Manufacturing Execution System

Business System Connectivity

Schneider Electric - Industry Business Unit 3

● Transparent access to information

● And integrating other standard protocols CAGR of Ethernet

Schneider Electric - Industry Business Unit 4

● Peer to peer communications

● Optimise with ConneXuim switches

Schneider Electric - Industry Business Unit 5

● Choice of proprietary and/or Ethernet based IO

● Extend IO capabilities into the field

Schneider Electric - Industry Business Unit 6

● Choose the device network that is

Star Daisy Chain Daisy Chain Loop Ring

● By using Ethernet as the IO network you have the freedom

● Support for all standard process

*CAPP partner offer

Architecture & Networks

Operating & Monitoring Station

Safety Instrumented System

Remote Terminal Units

Manufacturing Execution System

Business System Connectivity

Schneider Electric - Industry Business Unit 10

Application design software … I have everything I need

Engineering data exchange

Schneider Electric - Industry Business Unit 11

Architecture & Networks

Operating & Monitoring Station

Safety Instrumented System

Remote Terminal Units

Manufacturing Execution System

Business System Connectivity

Schneider Electric - Industry Business Unit 12

● Powerful alarm management

● Inbuilt User security

Schneider Electric - Industry Business Unit 13

User login and

Alarm Banner showing most

Overlaid analog and

The value of all pens are

● Operator station & system server

● Extend to plant floor HMI

● Remote web based stations

● Portable device notifications

Schneider Electric - Industry Business Unit 16

Architecture & Networks

Operating & Monitoring Station

Safety Instrumented System

Remote Terminal Units