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UV light box
By Gert Baars (The Netherlands) is not nearly as difficult as most people assume.
The required items are a housing with a sheet of glass, UV fluo-
Fabricating printed circuit boards is not something that every elec- rescent tubes and perhaps a timer. The latter is not really neces-
tronics hobbyist does for themselves. lt is, however, not really that sary when a clock or watch is available. lt therefore comes down to
difficult. The most important necessities are a PCB layout, a printer obtaining the UV fluorescent tubes with starters and ballast and a
(or perhaps a copier), a light box, photo-sensitive PCB material, housing with a sheet of glass.
chemicals and an etching tray. lt is often the light box that presents There is a cheap solution for this. For the housing you can use a dis-
the most difficulties. carded sheet scanner with all the innards removed. The fluorescent
The PCB layout can be copied (using a copier) from an existing tubes could come from a face tanning machine, for example. ln the
design or you can design it yourself using a computer and suitable 'prototype' made by the author the frame complete with the fluo-
software. The layout needs to be printed onto a transparency (make rescent tubes was cut out. This could then be placed in its entirety
sure that the transparency is suitable for use in laser or inl<jet print- into the housing for the scanner. The accompanying starters and
ers). The necessary chemicals (sodium hydroxide for the develop- ballast fitted elsewhere in the old scanner housing and after con-
ing and iron(lll)-chloride or copper-chloride for the etching) are not necting allthe wires everything immediately worl<ed as it should.
difficult to obtain. lt is not necessary either to etch using a foam- Because the layout has to be in good contact with the PCB to pre-
etching box, but this does etch much quicker. Etching can simply vent shadowing, a sturdy piece of cardboard the same size as the
be done in a plastic tray, and etching with iron(lll)-chloride will be a glass was attached to the inside of the lid of the scanner. lt is neces-
little faster if the etchant is at about 40 "C. sary to apply some pressure on the lid during the exposure, but a
As already mentioned, exposing the PCB is often the most diffi- few books or fat catalogues on top ofthe lid is already sufficient. The
cult part. ln the past, the PCB with the layout in an exposing frame exposure time for the best results with this construction appears to
would sometimes be placed in the bright sun and it is also possible be about 2-3 minutes.
to expose the PCB using UV lamps. To mal<e a'real' light boxyourself (ogooBB)
elel<tor o4-2oio 75