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1628 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO.

6, NOVEMBER 2006

A Line-Interactive Single-Phase to
Three-Phase Converter System
Ricardo Quadros Machado, Simone Buso, Member, IEEE, and José Antenor Pomilio, Senior Member, IEEE

Abstract—This paper describes a line-interactive single-phase to some upgrades to improve performance aspects such as: mini-
three-phase converter. A typical application is in rural areas sup- mization of the number of power switches; cost reduction; im-
plied by a single-wire with earth return system. The traditional ob- provement of the power factor to the single-phase feeder; guar-
jective of feeding a three-phase induction motor is not anymore
the main concern for such conversion. Due to the evolution of the antee of good voltage quality to the load; etc.
farm technology, some of the local loads (as electronic power con- Besides the motors, even in rural applications, there is an
verters, computers, communication equipments, etc) require high increase in the use of electric and electronic loads that are sen-
power quality that is intended as sinusoidal, symmetrical, and bal- sitive to the power quality as, for example, power electronics
anced three-phase voltage. Additionally, to maximize the power converters, computers, etc. Some of these are nonlinear, single-
from the feeder, the system provides a unity power factor to the
grid. A three-phase voltage source inverter–pulsewidth modulation phase loads with low power factor. The single-phase feeder
converter is used for this purpose. The power converter processes could directly feed these loads. However, considering the power
a fraction of the load power and the energy necessary to regulate limitation of the feeder, it is interesting to maximize the active
the dc link voltage. As it does not need to supply active power, it power availability, which can be achieved with a unity power
is not necessary to have a source at the dc side. However, if island factor. This improvement could be done using some kind of
mode operation is needed, a dc source must be available at the dc
link to supply the load. The control strategy, design criteria, and power factor corrector or active power filter.
experimental results are presented. This paper presents a single-phase to three-phase conversion
system that improves the local power quality for linear and non-
Index Terms—Digital control, pulsewidth modulation (PWM)
inverter, single-phase to three-phase conversion, uninterrupted linear loads, and guarantees unity power factor at the single-
power supplies (UPS). phase feeder. The system is shown in Fig. 1. The single-phase
feeder is connected to the local three-phase bus through an
inductor. A three-phase static power converter (SPC) is con-
I. INTRODUCTION nected to the bus through a low-pass filter . The
inverter controls the local power quality, producing three-phase
VEN if the distribution of electric power is typically three-
E phase, in some situations the consumer can have access
only to a single-phase grid. This happens in residential, light in-
balanced, symmetrical and sinusoidal voltages. It also controls
the single-phase power flow, by adjusting the local voltage am-
plitude and phase angle. Harmonic currents of the load flow lo-
dustrial, and rural areas. Sometimes, a specific appliance needs cally, so that the resulting feeder current is sinusoidal, except for
three-phase power, requiring some kind of power conversion the harmonic components already present in the single-phase
[1]. In rural areas, the use of a single wire feeder with earth voltage. In this sense, the converter also works as an active filter
return is common. The power quality is normally very poor in for the current harmonics and as a reactive power compensator
terms of voltage regulation and distortion. [9]. Additionally, part of the load power is not processed by the
In a typical situation, the load is a three-phase induction motor converter, and flows directly from the grid, which can improve
and the conversion is made using some kind of pulsewidth mod- the overall efficiency.
ulation (PWM) converter [2]–[8]. For such an application, it is As this SPC does not deliver active power to the load in other
not important to filter out the switching high-frequency com- words, it only processes a fraction of the load power and the
ponents produced by the converter, because the load naturally energy necessary to regulate the dc link, a dc power source is
acts as a low-pass filter. In the conventional conversion system, not necessary. However, the system could operate also as an
the load power is processed twice: by a single-phase rectifier uninterrupted power supply (UPS) if a dc source is available on
and a three-phase inverter. The topologies presented in [2]–[8] the dc side, since then the islanding situation can be adequately
also have a rectifier followed by an inverter, but they incorporate managed. After grid failure, the solid state relay must be opened
and fixed voltage amplitude must be produced by the SPC [10].
Manuscript received September 9, 2004; revised October 17, 2005. The paper
was presented at the Power Electronics Specialists Conference (PESC), Aachen,
Germany, June 2004. This work was supported by CAPES and FAPESP Projects
BEX0277/02-9 and 00/11038-9. Recommended by Associate Editor A. von
II. BASIC SYSTEM OPERATION
Jouanne.
R. Q. Machado and J. A. Pomilio are with the School of Electrical and Com- As explained before, one of the control strategy goals is to
puter Engineering, State University of Campinas, Campinas 13081-970, Brazil produce a grid current that results in unity power factor. As the
(e-mail: ricardom@dsce.fee.unicamp.br; ricardombr2002@yahoo.it). voltage at the single-phase feeder can vary, both amplitude and
S. Buso is with the Department of Information Engineering, University of
Padova, Padova 35131, Italy (e-mail: simone.buso@dei.unipd.it). phase of the ac three-phase bus voltage must be adjusted, as
Digital Object Identifier 10.1109/TPEL.2006.882963 shown in Fig. 2. The limits for the amplitude variation, which
0885-8993/$20.00 © 2006 IEEE
MACHADO et al.: LINE-INTERACTIVE SINGLE-PHASE TO THREE-PHASE CONVERTER SYSTEM 1629

The operation point is calculated considering the active


load power ( , average power) and the actual source voltage
( , RMS value), as indicated by

(1)

(2)

III. CONTROL STRATEGY


To guarantee the inverter voltage quality, closed loop con-
trols of the output current and voltage have been implemented
(Fig. 3). The proportional-integral controller (PI) was chosen
as the control technique. The current and voltage controls are
implemented in the reference. The and gains rep-
resent output to input scale factors while the feedforward gains
and are always lower than 1. The SVM block is the gain
between space-vector routine and the output voltage applied by
the inverter, always in .

A. AC Current Control
Table II presents the design parameters for the PI current
controller shown in the block diagram of Fig. 3. Open loop
gain , closed loop cut-off angular frequency and
phase margin define the proportional and integral con-
stants ( and ) according to the following equations:

(3)

(4)

Fig. 1. Single-phase to three-phase conversion system. An internal current loop employs another PI controller to reduce
the converter output impedance and guarantees a good dynamic
performance to the system. The closed loop cut-off frequency
of the current PI was chosen one decade below the sam-
pling frequency so that the current PI still has a good compen-
sation capability in the frequency range of interest. To improve
this capability, a feedforward of the reference voltage could be
used to compensate the residual error in the closed loop gain at
low frequencies [12], [13].
Fig. 2. Phasorial diagram.
B. AC Voltage Control
Table III presents the design parameters for the PI voltage
TABLE I
THREE-PHASE BUS VOLTAGE RANGE controller. The open loop gain , closed loop cut-off an-
gular frequency and phase margin define the
proportional and integral constants (5) and

(5)

(6)

Due the digital implementation and to the need for a reduced


switching and sampling frequency (as required by the converter
are within an acceptable range, are shown in Table I [11]. The re- power rating) the voltage controller exhibits a low regulation
actor that connects the grid with the three-phase bus is designed bandwidth (a few hundred Hertz). To cope with that and pro-
considering the feeder power rating [12]. vide good control of the output voltage fundamental harmonic
1630 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 6, NOVEMBER 2006

Fig. 3. Inverter output voltage control system.

TABLE II
CURRENT LOOP CONTROL PARAMETERS

TABLE III
VOLTAGE LOOP CONTROL PARAMETERS

Fig. 4. DC voltage correction.

component a tuned resonant filter and a feedforward of the ca- from the phasor diagram of Fig. 2, it is possible to obtain the
pacitive current are put in parallel to the conventional voltage power flow at the single-phase feeder, when unity power factor
regulator, so as to boost the loop gain at the fundamental fre- is assumed. This is given by
quency [12], [13].
(8)
C. DC Link Voltage Control
According to (9), the dc link power flow is
When an ac power disturbance is detected, due to a load vari-
(9)
ation or to a grid voltage fluctuation, the control system reacts
adjusting the voltage in order to alter the power flow at the As the dc link voltage should be almost constant, a relatively
single-phase feeder. During such transient, the power unbalance large dc link capacitor was used (4700 F). In other words, we
flows through the inverter, changing the dc link voltage. After can assume that variations only take place in the dc link current,
the transient, whose power demand is supplied by the inverter, according to
the load power is supposed to be constant.
The strategy adopted to regulate the dc link voltage is to ex- (10)
change the necessary power with the single-phase feeder. In
order to maintain the ac bus voltage amplitude constant, this The variation of can then be expressed as in (11).
control circuit adjusts only the angle, based on the dc link Assuming small values (11) can be linearized as in (12) as
voltage error, as illustrated in Fig. 4. follows:
Considering the power balance condition
(11)

(12)
(7)
MACHADO et al.: LINE-INTERACTIVE SINGLE-PHASE TO THREE-PHASE CONVERTER SYSTEM 1631

Fig. 5. DC link control.

TABLE IV
DC VOLTAGE CONTROL PARAMETERS

Fig. 6. SPC voltage and angle versus source voltage (nominal power).

Neglecting load power variations (considered as a distur-


bance input), (7) results in the following control law:

(13)

Substituting (10) and (12) into (13), the relation between a


small angle variation and the dc link current variation can be
found

(14)

Based on this analysis, it is possible to derive the block dia-


gram of Fig. 5, which represents a linear approximation of the
system, and allows the design of the dc link PI controller. Fig. 7. Power factor versus source voltage (nominal power).
Similarly to the current and voltage control, Table IV defines
the parameters for the PI dc link controller. The open loop gain
(15), closed loop cut-off angular frequency E. Design Technique That Maps the Power Flow
and phase margin define the proportional (16) and in-
tegral (17) constants and If the proposed system is conceived to operate also as an UPS,
the consequence is that the inverter must be designed to process
(15) the whole load power In this case; the inverter dimensioning is
the same as for the double-conversion topology. This consider-
ation includes the inverter output filter components and the dc
(16)
bus capacitor. However, other system components present dif-
(17) ferences, as Table V indicates.
For a comparison of the physical dimension of the source
inductor, we consider the cross-section-window-area product,
which is given by:
D. Limits of the Line-Interactive Converter
Fig. 6 shows the variation of the inverter voltage (that is the
local load voltage) and angle for different source voltage
(see Table I, worst case), and for nominal power. If the inverter
voltage cannot be varied due to its limitations 5% 10% , (18)
the control strategy does not maintain unity power factor, as
can be seen in Fig. 7. where is the maximum flux density, is the desired cur-
The range in which the system maintains unity power factor rent density and is the window filling coefficient.
varies according to the load demand because, as the current re- From these results one can conclude that the drawback for
duces, the voltage on the inductor, the angle and the difference eliminating the input rectifier is to use a higher and bigger in-
between inverter and source voltage decrease as well. Anyway, ductance. The inductor volume (supposing equal and squared
for reduced demand, the resulting power factor is high for a wide window and core sections) is about twice the one for the double
source voltage range. conversion with PFC alternative.
1632 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 6, NOVEMBER 2006

TABLE V
L DIMENSION

Fig. 8. Efficiency gain as a function of x and  .

F. Comparative Efficiency Between of the Line-Interactive


and Double Conversion UPS
The efficiency of the solution discussed in this paper can be
compared to that of the conventional three-phase rectifier-in-
verter arrangement (double-conversion system).
It is important to underline that the percentage of load power
flowing through the inverter stage of the proposed solution is Fig. 9. (a) Flow-chart of the control strategy part I.
always lower than unity, depending on the load configuration.
Because of that, even if we neglect the losses that, in a con-
ventional double conversion solution, take place in the rectifier Nevertheless, substituting (21) into (19) and (20), we can de-
stage, the proposed solution offers an efficiency improvement. rive the “efficiency gain” as follows:
To quantify that, it is possible to define a relationship between
double-conversion and line-interactive efficiencies efficiency gain (22)

Fig. 8 represents the efficiency gain between the single-phase


line-interactive UPS and a double-conversion system. As can
(19) be seen, in all cases when the inverter of the line interactive so-
lution processes a fraction of the input power, there is an effi-
ciency improvement, which can be particularly significant if the
(20) adopted inverter happens to have a relatively low inherent effi-
ciency .
Now, if we assume the inverter stage has a given efficiency
, assumed to be constant for the two solutions, we can IV. CONTROL PROGRAM DESCRIPTION
say that The 16-b fixed-point DSP-based controller ADMC 401 has
been used for implementing the control strategy. Space-vector
(21) modulation was used to command the inverter switches at
12 kHz. The sampling frequency is also 12 kHz, which means
where represents the power lost in the inverter stage, that we have 200 samples for each period of 60 Hz.
is the input power (assumed to be the same in both cases) According to Fig. 9, that reports a flow chart of the control al-
and “ ” is the percentage of input power that flows through the gorithms, in the occurrence of an interrupt (PWMSYNC_INT),
three-phase inverter in the line-interactive solution (depending the input variables are read.
on the load arrangement). Equation (21) basically says that the Then, the control algorithm computes the voltage reference
power lost in the inverter stage is directly related to the power for the SPC. This is done using the built-in sine function of
flowing through it, being the inherent inverter efficiency the the DSP. The instantaneous angle of the sine function is equal
same. This is a worst case assumption because, often, the con- to the single-phase feeder instantaneous angle that is provided
verter processing lower power will have a higher efficiency. by the synchronization algorithm explained in the following,
MACHADO et al.: LINE-INTERACTIVE SINGLE-PHASE TO THREE-PHASE CONVERTER SYSTEM 1633

Fig. 9. (c) Flow-chart of the control strategy part III.

reference computation is completed by determining the proper


amplitude value that is given by (2).
AC voltage and current controllers guarantee a low error be-
tween references and the output variables at the SPC terminals.
Sequentially, there are the PWM update and the return to the
main program.
ETU interrupt service routine (ETU_ISR) calculates the PLL
based synchronization algorithm that, thanks to a PI controller,
guarantees the synchronism between the internal reference and
the single-phase input voltage. At the end of this routine, the
switching (and sampling) period update is operated. This in-
terrupt routine is started in the event of zero crossing of the
single-phase voltage or at the end of sinusoidal reference pe-
riod. The PLL PI controller block diagram, whose detailed de-
scription is given in [14], is shown in Fig. 6, within the interrupt
service routine flowchart.
Port 1 interrupt service routine (PIO1_ISR), whose flowchart
is also shown in Fig. 6, monitors the grid failure. To detect grid
failures a band pass filter is used to amplify the switching ripple
at the single-phase feeder input. In normal conditions this is very
small, because the coupling inductance is much higher than the
source output impedance. When the grid fails, the ripple is no
longer negligible. The increase in the measured ripple ampli-
tude, following any grid failure, triggers interrupt PIO1_ISR.
To prevent PIO1_ISR unwanted triggering, an analog band pass
filter with a relatively low pass frequency (12 kHz) was imple-
mented. When the PIO1_ISR routine is entered, a flag is set
(PIO1_active) so that the PWMSYNC_ISR routine takes a dif-
ferent path and generates a constant amplitude voltage
Fig. 9. (b) Flow-chart of the control strategy part II . While the algorithm is operating in the grid failure
mode the ETU_ISR is disabled, since synchronization is no
longer required.
summed to a suitable correction angle. The correction angle has When the grid voltage is restored, the Port 2 interrupt ser-
two components: the steady state component, , is given by (3) vice routine (PIO2_ISR) restarts the ETU_ISR, to obtain the
the other, , is given by the PI control of the inverter dc link synchronization, and reconfigures the system. After a suitable
voltage [12]. delay, that allows proper synchronization with the input voltage,
angle depends of the quadratic RMS computation, the solid state relay is closed. Indeed, both routines introduce a
the average power in the load, and the knowledge of the series 1 s delay (Count1 and Count2 shown in Fig. 6) also to prevent
reactance value. The component is used to adjust the power repetitive entering of the island mode of operation in the pres-
flow, so as to keep the dc link voltage to the desired level. The ence of transient input voltage perturbations.
1634 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 6, NOVEMBER 2006

Fig. 12. From top to bottom: load current (10 A/div), ac bus voltage (90 V/div),
single-phase current (10 A/div) and ac bus voltage (250 V/div). Horizontal:
10 ms/div.
Fig. 10. From top to bottom: single-phase current (10 A/div), ac bus voltage
(500 V/div.), dc link voltage (200 V/div) and motor current (5 A/div). Hori- TABLE VI
zontal: 50 ms/div. STEADY-STATE POWER MEASUREMENTS

B. Nonlinear Load Analysis


A 2000-W nonlinear load (three-phase rectifier with resis-
tive 1 mF capacitive load) was connected to the ac bus. From
Fig. 12, it is possible to verify the harmonic compensation pro-
vided by the system. The grid current has a very low distortion
(6.8%), compared with the 60% THD of the load current. The
resulting ac bus voltage THD is 3.2%. Note that a selective filter
has been implemented to boost the voltage loop gain for the fun-
damental and fifth harmonic.

C. Power Flow Through the SPC


A 1500-W three-phase resistive load was connected at the ac
bus. The total power comes from the single-phase feeder but
Fig. 11. Steady-state single-phase feeder voltage (100 V/div) and current
only one-third of it is processed by the inverter in order to feed
(10 A/div). Horizontal: 10 ms/div. the load connected to phase as shown in Table VI, that reports
the result of steady-state power measurements.
Figs. 13 and 14 represent a comparative dynamic response to
V. EXPERIMENTAL RESULTS
experimentally verify the control algorithm presented in Fig. 5.
A 3-kW experimental setup was built to verify the system op- Both tests take into account a 500-W single-phase resistive load
eration. Several test conditions were taken into account, among step, imposed at the ac bus. As can be seen, the system behaves
these: motor start up, nonlinear load and grid failure. as expected, according to the design procedure. The simulated
and measured response times are very close (200 ms) and so is
A. Motor Start-Up the resulting dc link voltage sag (17–18 V).
Fig. 10 shows a three-phase induction motor startup. The ad-
ditional power necessary during the acceleration is partially pro- D. Grid Failure (Island Mode)
vided by the inverter dc bus capacitor, while the control circuit A 1000-W three-phase resistive load was connected at the
changes the angle in order to absorb power from the grid. The ac bus. When an island situation is detected, an interrupt rou-
three-phase bus voltage remains almost constant due to good tine automatically changes the SPC reference dependent of the
decoupling control between ac and dc voltage controls. The dc single-phase voltage to a fixed value; in this case, 220 V. After
voltage sag does not reflect in the ac voltage, but produces an the island detection, the energy is provided by the dc source,
oscillation in single-phase current through angle adjustments. as shown in Fig. 15. The oscillation present in the waveform
In Fig. 11, the displacement between and is less is due to the quick connection of the dc source. When the
than 2 . The source voltage THD is 1%. single-phase returns, another interrupt routine detects that the
MACHADO et al.: LINE-INTERACTIVE SINGLE-PHASE TO THREE-PHASE CONVERTER SYSTEM 1635

Fig. 16. From top to bottom: ac bus voltage (250V/div), single-phase current
(10 A/div) and single-phase feeder voltage (90 V/div). Horizontal: 10 ms/div.

Fig. 13. DC link voltage under a load step (45 V/div.) Horizontal: 40 ms/div.
(experimental result).
single-phase voltage is present and waits about 1 s to close the
solid state relay and reconnect the system (Fig. 16).

VI. CONCLUSION
A line-interactive single-phase to three-phase conversion
system was presented. It is suitable for sensitive loads be-
cause it guarantees the three-phase power quality that means:
sinusoidal, balanced, and symmetrical voltages even with
nonlinear and unbalanced loads. A three-phase inverter is
controlled in order to stabilize the three-phase voltage while
absorbing current from the single-phase feeder, under unity
power factor. Experimental results on a 3-kVA system confirm
the expectations.

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[7] E. N. Tshivhilinge and M. Malengret, “A practical control of a cost
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Fig. 15. From top to bottom: ac bus voltage (250V/div), single-phase current [10] S. B. Bekiarov and A. Emadi, “A new on-line single-phase to three-
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1636 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 21, NO. 6, NOVEMBER 2006

[11] Standard for Power Delivery Using the Single Wire Earth Return Simone Buso (M’97) received the M.S. degree
System (Norma Para Fornecimento de Energia Elétrica Pelo Sistema in electronic engineering and the Ph.D. degree
Monofásico com Retorno por Terra—MRT), NE 08. CELPE, Cia. de in industrial electronics and informatics from the
Eletricidade do Pernambuco, 1978. University of Padova, Padova, Italy, in 1992 and
[12] R. Q. Machado, S. Buso, J. A. Pomilio, and F. P. Marafão, “Three- 1997, respectively.
phase to single-phase direct connection for rural co-generation sys- Since 1993, he has worked with the Power Elec-
tems,” in Proc. IEEE APEC, Feb. 2004, pp. 753–758. tronics Research Group, Department of Information
[13] R. Q. Machado, J. A. Pomilio, S. Buso, and F. P. Marafão, “Eletronic Engineering (DEI), University of Padova, where he is
control of a three-phase induction generator directly connected to a currently a Scientific Researcher. His main research
single-phase feeder,” in Proc. COBEP onf., Brazil, Sep. 2003, pp. interests are in the industrial and power electronics
fields and are specifically related to: dc/dc and ac/dc
651–656.
converters, smart power integrated circuits, digital control and robust control of
[14] L. Rossetto and S. Buso, “PWM line voltage regulator with integrated
power converters, solid state lighting, electromagnetic compatibility applied to
PFC,” in Proc. IEEE PESC, 2003, pp. 1254–1259.
integrated circuits, and switch mode power supplies.

José Antenor Pomilio (M’92–SM’02) was born in


Jundiaí, Brazil, in 1960. He received the B.S., M.S.,
and Ph.D. degrees in electrical engineering from the
University of Campinas, Campinas, Brazil, in 1983,
Ricardo Quadros Machado was born in Santa 1986, and 1991, respectively.
Maria, Brazil. He received the B.S. degree from the From 1988 to 1991, he was head of the Power
University of Santa Maria, Santa Maria, Brazil, in Electronics Group, Brazilian Synchrotron Labora-
1997, and the M.S. and Ph.D. degrees in electrical tory. Currently, he is a Professor at the School of
engineering from the University of Campinas, Electrical and Computer Engineering, University of
Campinas, Brazil, in 2000 and 2005, respectively. Campinas, where he has taught since 1984. In 1993
From 2002 to 2003, he was a Visiting Researcher and 2003, he was Visiting Professor at the University
at the University of Padova, Padova, Italy. He is a of Padova, Padova, Italy, and at the Third University of Rome, Rome, Italy,
Post-Doctorate at the University of Santa Maria and respectively. His main interests are switching-mode power supplies, power
his main research interests are: dc–dc and ac–dc factor correction, electrical drives, and active power filters.
converters, digital control of power converters, Dr. Pomilio is currently an Associate Editor of the IEEE TRANSACTIONS ON
power quality, active power filters, and renewable energy supplies. POWER ELECTRONICS.

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