QW - 483 PROCEDURE QUALIFICATION RECORDS ( PQR )

( Sec QW - 200.2 , 1 Section IX,ASME Boiler And Pressure Vessel Code )

Company Name : SOMAN INDUSTRIES

Procedure Qualification Record No. :PQR/01 REV : 0 Date 05/07/18

WPS No. : WPS/01
Welding Process ( es ) :GTAW
Type ( Manual , Automatic , Semi Auto ) : Manual
JOINTS ( QW - 402 )

70

16 MM
2 mm 2 mm
BASE METALS ( QW - 403 ) POST WELD HEAT TREATMENT ( QW - 407 )
Metal Spec. :ASTM A240 Temperature Range : NA
Type or Grade : Gr 316 Time Range : NA
P.No.: 8 To P.NO.: 8 Other : NA
Thickness of Test Coupon :16mm
Diameter of Test Coupon NA
Other : None
A) FILLER METALS ( QW - 404 )
B) SFA Specification :SFA 5.9 / 5.9M GAS ( QW - 408 )
AWS Classification : ER316 L Percent Composition
Filler Metal No. :6 Gases Mixture Flow Rate Lit / Min
Weld Metal Analysis : A.No: 8 Shielding Argon 99.995% 10 to 12
Size of Filler Metal : 1.6mm, 2.4mm & 3.15mm Backing NA NA NA
Weld Metal Thickness : 16 mm Groove
Other :
Position ( QW - 405 ) ELECTRICAL CHARACTERISTICS ( QW - 409 )
Position of Groove : 1G Current :DC
Weld Progression : Back Hand Polarity :EN
( Uphill , Downhill ) Amps : See Table
Position of fillet : All Volts : See Table
Other : None Tungsten Electrode Size :EWTh-2, 2.4mm
Other : None
PREHEAT ( QW - 406 ) TECHNIQUE ( QW - 410 )
Preheat Temp. : AMBIENT Travel Speed : As tabulated bellow
String or Weave Bead : strint and weave ( Weaving should
not be more than 2.5 times the electrode diameter
Interpass Temp Max:- : 250 oC Orifice Or Gas Cup Size : 6.3mm Dia
Other :- : NA Oscillation : NA
Multipass or Single Pass : Multiple pass
Single or Multiple Electrodes : Single electrode
Other : None
 Filler Metal Current
Process Class Dia ( mm) Travel Speed OTHER (
Weld Type/
Amps (A) Volts (V) TECHNIQUE
Layers Polarity ( mm/min)
TORCH ANGLE
Root Run GTAW ER 316L 1.6 DCEN 110 - 120 12 to 14 55 - 73
1st Run GTAW ER 316L 1.6 DCEN 110 - 120 12 to 14 55 - 73
2nd Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
3rd Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
4th Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
5th Run GTAW ER 316L 3.2 DCEN 150 - 160 14 to 15 110 - 120
6th Run GTAW ER 316L 3.2 DCEN 150 - 160 14 to 15 110 - 120
7th Run GTAW ER 316L 3.2 DCEN 150 - 160 18 to 20 100 - 120
8th Run GTAW ER 316L 3.2 DCEN 150 - 160 18 to 20 100 - 120
9th Run GTAW ER 316L 3.2 DCEN 150 - 160 18 to 20 100 - 120
10th Run GTAW ER 316L 3.2 DCEN 150 - 160 18 to 20 100 - 120
Backchip
1st Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
2nd Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
3rd Run GTAW ER 316L 2.4 DCEN 150 - 160 14 to 15 110 - 130
QW - 483
TENSILE TEST ( QW - 150 ) PQR NO.01
Specimen Width Thickness Area Ultimate Ultimate Type of Failure &
No. mm mm mm2 Total Load N Tensile Stress N/mm2 Location
T1 19.20 15.20 291.84 200700 688 ON PM
T2 19.08 15.20 290.02 200650 692 ON PM
GUIDED BEND TEST ( QW - 160 )
Specimen
Specimen
Thickness
width MM
MM Former Dia Result
10 16 40
Type and Figure No
SIDE BEND TEST(04 NOS) SATISFACTORY
Toughness Tests ( QW - 170 )
Specimen Notch Specimen Test
Impact Values Drop Weight
No. Location Size Temp. Ft.lbsp Shear Mills Break ( Y / N )
NA NA NA NA NA NA NA NA NA NA
Comments :- NA
Fillet - Weld Test ( QW - 180 )
Result -NA : Yes NA No NA Penetration into Parent Metal :Yes NA No NA
Macro - NA : N.A

Other Tests
Type Of Test : Radiography Report No: NA Type Of Test : HARDNESS TEST
Deposit Analysis : NA WELD HAZ PARENT METAL
Other Tests : NA NA NA NA

Welder's Name : RAM SHILVANE welder no :W 01 Stamp No.

LABROTARY NAME :RELIABLE TESTING SERVICES TC No. 18070214 Dtd :05/07/2018

We certify that the statements in this record are correct and that the test welds were prepared , welded , and
tested in accordance with the requirements of Section IX of the ASME Code .

Date :