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PT.

PERTAMINA EP
MATINDOK GAS DEVELOPMENT PROJECT (MGDP)

DOCUMENT TITLE : SAT PROCEDURE

EQUIPMENT NAME : AIR COMPRESSOR & DRYER

EQUIPMENT TAG NO. : 373-V-1002A/B

PA / PO NUMBER : TP.01.01/KONS.MTD.7518/0070/XII/2014

VENDOR NAME : PT. FAJAR MAS MURNI

VDRL CODE : B1105

3 16-Mar-16 Issued for Construction JR ERH YAN


2 10-Mar-16 Issued for Approval JR ERH YAN
1 01-Mar-16 Issued for Review JR ERH YAN
PRE CHK APP CHK APP
REV DATE DESCRIPTION
VENDOR CONTRACTOR

TOTAL OR PARTIAL REPRODUCTION AND/OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN WITHOUT PRIOR WRITTEN
AUTHORIZATION OF PT. PERTAMINA EP

PEMBANGUNAN FASILITAS PRODUKSI GAS MATINDOK


Contract Number : 4600002040 Job No.: 7518

Vendor Document No. :


MTDF-FRM-IN-1030-3222-B1105-1001 Revision
Contractor Document No. :
3
MTDF-FRM-IN-1030-3222-B1105-1001
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No. : 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : ii


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

TABLE OF CONTENTS
PAGE
1 GENERAL 1
2 SCOPE 1
3 INSTRUMENT PACKAGE EQUIPMENTS 2
4 POWER REQUIREMENT 2
5 WIRING REFFERENCE, DRAWING AND DOCUMENTS 3
6 PACKAGE EQUIPMENTS 4
6.1 HARDWARE ALARM INDICATION LAMPS 4
6.2 HMI SIMATIC TP1200 4
TOUCH SCREEN MENU BUTTONS 4
6.3 HMI TP1200 SCREEN DISPLAY 6
7 REDUNDANT PLC - MAIN COMPONENTS 9
8 PARAMETER SETTING POINT 10
8,1 PRESSURE TRANSMITTER 10
8.1.1 LEAD SETTING PRESSURE 10
8.1.2 LAG SETTING PRESSURE 10
8.1.3 TIMER SETTING 10
8.1.3 OVER PRESSURE 10
8.1.4 SHUTDOWN PRESSURE 10
8.1.5 DISCHARGE PRESSURE OF UNIT COMPRESSOR-A 10
8.1.6 DISCHARGE PRESSURE OF UNIT COMPRESSOR-B 10
8.1.7 DIFFERENTIAL PRESSURE OIL SEPARATOR-A 10
8.1.8 DIFFERENTIAL PRESSURE OIL SEPARATOR-B 10
8.1.9 DIFFERENTIAL PRESSURE OIL FILTER-A 10
8.1.10 DIFFERENTIAL PRESSURE OIL FILTER-B 10

9 CONTROL PHILOSHOPY 11
9,1 Touch MANUAL - AUTO Mode 11
9,2 Touch LEAD-LAG Mode 11
9,3 HMI Screen Display Parameters 11

10 INTERFACE 12
11 DRYER RUNNING 12
12 REMOTE ESD 12
13 RESET 12
14 STEP OF TEST 13
14,1 Checking All Power Cable Connection And Voltages 13
14,2 Setting Parameter on PLC / HMI 13
14,3 Control Simulation Test 13
14,4 Motor Rotation Check 14
14,5 Single Compressor Running 14
14,6 Two Compressor Running in Sequence 14
14,7 Touch UNLOAD key button for both Compressors 15
14,8 Touch LOAD key button Compressor-A 15
14,9 Touch LOAD key button Compressor-B 15
14,10 Select Compressor-B as Lead position 15
15 Dryer Running 15
16 Running Dewpoint Analyzer 16
17 PLC Alarm 16

18 TEST RECORDS 17-18


19 DETAIL TEST ALARM AND SHUTDOWN RECORD 19
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No. : 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : 1


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

1 GENERAL

Two units Screw Air Compressor 373-C-1001A and 373-C-1001B which each compressor has capacity 1397 Nm3/Hr,
Max. Press.147 psig, 250 kW, 3Ph/6600VAC/50Hz, are mounted on Compressor skid, and two unit Air Dryer
373-D-1003A/B and 373-D-1003C/D which each unit dryer has capacity 1406 Nm3/Hr, Design Press. 180 psig which
are mounted on Dryer Skid 373-V-1002A/B.
The package has been equiped with Pre-Filter 373-Y-10014A/B and After Flter 373-Y-10015A/B.

The both compressors and dryers are modified as per requirement, from standard local micro processor base to PLC base
Siemens Simatic FS-400H SIL-3 Redundant Simatic STEP 7 Prof. 2010 SR4/V13 Combo PLC Programming software
software which is assemblied in Local Control Panel 373-LCP-V1001/2
And all transducers sensor standard are modified to transmitters, and standard local starter of main motor and fan motor
will be from customer MCC starter.

The Local Control Panel 373-LCP-V1001/2 will control both compressors and both air dryer in according to local and remote,
individual and lead-lag or sequence operartion, and the 373-LCP-V1001/2 has been equiped with HMI TP1200 Comfort
operator 12" touch screen display with redundant CPU, redundant power supply and redundant communication to
Customer PCS.

The compressors and dryers may operate individual running with its auto re-start position and dual running as lead-lag
operation and base on load-unload setting requirement.
All parameters, status, run hours and Alarms of compressor and dryers are may displayed in Panel View.

The dryer was equiped with dew point analyzer to monitor the air drying quality.
The both compressor and dryer are may monitored from Control Room via Ethernet TCP/IP Communication Cable from
Local Control Panel 373-LCP-V1001/2 to Customer PCS Communication Port.

The Pressure transmitter 373-PIT-1006 as lead-lag pressure transmitter will be provided for sensing both compressor
and dryer running in lead lag operation and in load-unload auto re-start, this PIT-1006 will be mounted at Dry Receiver.
During local individual running in load-unload pressure, the sensing pressure will use with its discharge Pressure
transmitter 4APT-A/B.

2 SCOPE
This procedure covers the testing work of two units Compressors and two unit dryers and with other equipment dew point
Analyzer and lead-lag pressure transmitter are will be controlled thrue PLC Local Control Panel 373-LCP-V1001/2 at decided
vendor rental workshop who has the available facilities.
During the SAT the Starter of Main motor Compressor and Fan motor cooler will use original starter from MCC by Customer.

During the test will be concerned to main package performance including their alarms and safety devices with real and
simulation testing as per availabilities.
SITE ACCEPTANCE TEST Doc. No.: MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No.: 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : 2


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

3 INSTRUMENT PACKAGE EQUIPMENTS


The Package equipments supply are as follow :

2 Units Air Compressors 373-V-1001A/B 373-V-1001A/B


Rotary Screw Type Ingersoll-Rand Model SH200A/50, Cap. 1397 Nm3/Hr Mounted At Air Compressor
Maximum Disch. pressure 147 psig, Main Mtr Power 250 kW, SF 1.0, Skid Area.
3Ph/6600VAC/50Hz.
Each unit is equiped with a Junction Box with Terminal Box
373-JBA-V1001A/B & 373-JBD-V1001A/B

2 Unit Heatless Desicant Air Dryer 373-D-1003A/B 373-V-1002A/B


SPX Jemaco , Model PS-900K, Flow Cap. 1406 Nm3/Hr. @ 100 psig 373-D-1003C/D Mounted At Air Compressor
Maximum Operating press. 180 psig, Dew Point Temp. -40 oC @ 150 psig Skid Area.
Each unit is equiped with a Junction Box with Terminal Box
373-JBA-V1002A/B & 373-JBD-V1002A/B

1 Unit Local Control Panel PLC base with Siemens Simatic S7-400FH Redundant SIL-3 373-LCP-V1001/2 373-V-1002A/B
with HMI TP1200 Comfort Operator 12" touch. Redundant CPU, Redundant Power Mounted at Dryer Skid
Suply and Redund. Comm. in Ethernet TCP/IP with FO Cable interface to PCS as Inlet Dryer
The panel is free standing type, Bartec Manifacturer, Type/Size A7-3136-800/1800/600,
Material SS316L, 3.5 mm Thick., NEMA-4X, Certification ATEX, II 3(2)G Ex nA nC de
[op is Gb] II C T3 Gc, IP-66 , Front & Rear Door, bottom cable entries and completed
with Lifting Hager.

2 Ea Air Pre Filter 373-Y-1001A/B 373-V-1002A/B


Donaldson Model SG-0108, Housing Element S 15/30, Flow Cap. 918 Nm3/Hr Mounted at Dryer Skid
Maximum Pressure 225 psig, Particle Removal 0.001 mg/m3 AIROSOL @ 21 oC, as Inlet Dryer
0.01 micron Particles, and Connection pipe 2" #150 RF Flange.

2 Ea Air After Filter 373-Y-1002A/B 373-V-1002A/B


Donaldson Model SG0108, Housing Element FF 15/30 , Flow Capacity 918 Nm3/Hr Mounted at Dryer Skid
@ 100 psig , Max. Press. 225 psig, Particle removal 1 mg/m3 AIROSOL @ 21 oC, as Inlet Dryer
1 micron particles.

1 Unit Dewpoint Analyzer Transmitter 373-AT-1001 373-V-1002A/B


Teledyne Model 8800, Sensor type XTR-100 Mounted at Dryer Skid
Sensor range -100oC to 20oC, and 4 - 20 mA output. Intrument Line

1 Unit Lead - Lag Pressure Transmitter 373-PT-1001 Mounted at Receiver


Resemount, 24VDC pasive input, 4-20 mA output signal. (Out of Package Skid)
Digitally with local display, presure range 0 - 200 psig

4 Unit Differential Pressure Transmitter 373-DPIT-1014A/B 373-V-1002A/B


Honeywell , Model STD720, 24VDC Power input, Output 4-20 mA + HART 7 373-DPIT-1015A/B Mounted at Dryer Skid
presure range 0 - 37.5 psig , Set 14.69 psig as Pre & After Filter
Static presure 4500 psig, Process Connect 1/4"NPTF, Diaphram Mtl SS316L Monitoring
Calibration Accurat. 0.05 % of Span

4 POWER REQUIREMENT
The power requirement for the Instrument Air Package as follow :
Customer Source
Equipment Power Voltage Electrical Equipment Room

1 Main Motor Compressor-A (373-V-1001A) 250 kW is driven via MCC-A with DOL Starter 3 Ph, 6600 VAC, 50Hz MCC Room

2 Main Motor Compressor-B (373-V-1001B) 250 kW is driven via MCC-A with DOL Starter 3 Ph, 6600 VAC, 50Hz MCC Room

3 Fan Motor Cooler-A , 18.5 kW is driven via MCC-A with DOL Starter 3 Ph, 400 VAC, 50Hz MCC Room

4 Fan Motor Cooler-B , 18.5 kW is driven via MCC-B with DOL Starter 3 Ph, 400 VAC, 50Hz MCC Room

5 Main Motor Compressor-A Space Heater 120 Watt 1 Ph, 230 VAC, 50Hz MCC Room

6 Main Motor Compressor-B Space Heater 120 Watt 1 Ph, 230 VAC, 50Hz MCC Room

7 Control Power for PLC Local Control Panel 1 Ph, 230 VAC, 50Hz Electrical Equipment Room
373-LCP-V1001/2 UPS Distribution Panel
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No. : 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : 3


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

5 WIRING REFFERENCE, DRAWING AND DOCUMENTS


Wiring refference to be provided in accordance with Performance Test as follow:

No. Drawing No. Description Pages

MTDF-FRM-IN-1030-3222-A3204-1001 Piping And Instrumentation Diagram 3 Pages


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-1004 Redundant PLC Topologix / Architecture Air Compressor 2 Pages


Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-1002 Panel Arrangement PLC Control Panel 5 Pages


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-1005 Wiring Diagram PLC Control Panel 13 Pages


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-1004 Junction Box Arrangement 4 Pages


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-100xx Interconnection Diagram


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-100xx Instrument Hook Up 6 Pages


Air Compressor And Air Dryer Package

MTDF-FRM-IN-1030-3222-A3204-100xx Schematic Diagram 1 Page


Air Compressor And Air Dryer Package
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No. : 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : 4


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

6 PACKAGE EQUIPMENTS

6.1 HARDWARE ALARM INDICATION LAMPS

Run Compressor - A 373-XL-1001AC RUN COMP.-A


Indication Lamp 373-XL-1001AC

Stop Compressor - A 373-XL-1001AD STOP COMP.-A


Indication Lamp 373-XL-1001AD

Alarm Compressor - A 373-XA-1001A ALARM COMP.-A


Indication Lamp 373-XA-1001A

Run Compressor - B 373-XL-1001BC RUN COMP.-B


Indication Lamp 373-XL-1001BC

Stop Compressor - B 373-XL-1001BD STOP COMP.-B


Indication Lamp 373-XL-1001BD

Alarm Compressor - B 373-XA-1001B ALARM COMP.-B


Indication Lamp 373-XA-1001B

Run Dryer - A 373-XL-1002AC RUN DRYER-A


Indication Lamp 373-XL-1002AC

Stop Dryer - A 373-XL-1002AD STOP DRYER-A


Indication Lamp 373-XL-1002AD

Alarm Dryer - A 373-XA-1002A ALARM DRYER-A


Indication Lamp 373-XA-1002A

Run Dryer - B 373-XL-1002BC RUN DRYER-B


Indication Lamp 373-XL-1002BC

Stop Dryer - B 373-XL-1002BD STOP DRYER-B


Indication Lamp 373-XL-1002BD

Alarm Dryer - B 373-XA-1002B ALARM DRYER-B


Indication Lamp 373-XA-1002B

Start Compressor - A 373-HS-1001AC START COMP.-A


Push Button 373-HS-1001AC

Stop Compressor - A 373-HS-1001AD STOP COMP.-A


Push Button 373-HS-1001AD

On - Off Dryer - A 373-HS-1002A ON-OFF DRYER-A


Selector Switch 373-HS-1001A

Start Compressor - B 373-HS-1001BC START COMP.-B


Push Button 373-HS-1002BC

Stop Compressor - B 373-HS-1001BD STOP COMP.-B


Push Button 373-HS-1002BD

On - Off Dryer - B 373-HS-1002B ON-OFF DRYER-B


Selector Switch 373-HS-1002B

Reset 373-HS-1003 RESET


Push Button 373-HS-1003

ESD
ESD
Push Button

6.2 HMI SIMATIC TP1200


TOUCH SCREEN MENU BUTTONS

Touch BY LOCAL / BY REMOTE


Touch LEAD-A / LEAD-B
Touch ON / OFF DRYER
Touch START Compressor 373-C-1001A
Touch STOP Compressor 373-C-1001A
Touch START Compressor 373-C-1001B
Touch STOP Compressor 373-C-1001B
Touch LOAD/UNLOAD Compressor 373-C-1001A
Touch LOAD/UNLOAD Compressor 373-C-1001B
Touch LEAD-A Lead Compressor 373-C-1001A
Touch LEAD-B Lead Compressor 373-C-1001B
Touch ON/OFF Dryer 373-D-1003A/B
Touch ON/OFF Dryer 373-D-1003C/D

Indication RUN Compressor 373-C-1001A


Indication STOP Compressor 373-C-1001A
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
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AIR COMPRESSOR AND AIR DRYER PACKAGE

MATINDOK GAS DEVELOPMENT PROJECT (MGDP) Page : 5


PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

Indication RUN Compressor 373-C-1001B


Indication STOP Compressor 373-C-1001B
Indication RUN Dryer 373-D-1003A/B
Indication STOP Dryer 373-D-1003A/B
Indication RUN Dryer 373-D-1003C/D
Indication STOP Dryer 373-D-1003C/D

Indication FAULT General Fault Compressor 373-V-1001A


Indication FAULT General Fault Compressor 373-V-1001B
Indication FAULT Failure Alarm Dryer MBE-9170 A/B
Indication FAULT Failure Alarm Dryer MBE-9170 C/D
Indication READY Ready to Start Compressor 373-V-1001A
Indication READY Ready to Start Compressor 373-V-1001B

Monitoring 1AVPT-A/B Inlet air Vacuum Pressure Transmitter Compressor 373-C1001A/B


Monitoring 2APT-A/B 1st Stage Moisture Separator Air Pressure Transmitter Compressor 373-C-1001A/B
Monitoring 3APT-A/B 2nd Stage Discharge Moisture Separator Air Pressure Transmitter Compressor 373-C-1001A/B
Monitoring 4APT-A/B Package Discharge Air Pressue Transmitter Compressor 373-C1001A/B
Monitoring 5OPT-A/B Oil Filter Suction Pressure Transmittter Compressor 373-C-1001A/B
Monitoring 6OPT-A/B Oil Filter Dischrage Pressure Transmitter Compressor 373-C-1001A/B
Monitoring 2ATT-A/B 1st Stage Air Discharge Silencer Temperature Transmitter Compressor 373-C-1001A/B
Monitoring 3ATT-A/B 1st Stage Moisture Separator Temperature Transmitter Compresor 373-C-1001A/B
Monitoring 4ATT-A/B 2nd Stage Discharge Silencer Air Pressure Transmitter Compressor 373-C-1001A/B
Monitoring 7ATT-A/B Package Discharge Air Temperature Transmitter Compressor 373-C1001A/B
Monitoring 5OTT-A/B Oil Manifold Temperature Transmitter 373-C-1001A/B

Monitoring HOURS Runhours Compressor 373-C-1001A/B


Monitoring HOURS Runhours Compressor 373-C-1001A/B

Monitoring AIT-1001 Dewpoint Temperature


Monitoring PIT-1006 Lead/Lag Pressure Transmitter

Setting LOAD Load Pressure Compressor 373-C-1001A


Setting LOAD Load Pressure Compressor 373-C-1001B
Setting UNLOAD Unload Pressure Compressor 373-C-1001A
Setting UNLOAD Unload Pressure Compressor 373-C-1001B
Setting TIMER Unload to stop delay Compressor 373-C-1001A
Setting TIMER Unload to stop delay Compressor 373-C-1001B
Setting TIMER Dryer Purge Timer Dryer 373-D-1003A/B
Setting TIMER Dryer Purge Timer Dryer 373-D-1003C/D
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
Rev. No. : 3
AIR COMPRESSOR AND AIR DRYER PACKAGE

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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

6.3 HMI TP1200 SCREEN DISPLAY

The PLC Control Panel 373-LCP-V1001/2 was equiped with Human Machine Interface as HMI TP1200 Screen 12" in Color and
touch screen type, with some parameters, status indication and instruction as follows :

PAGE-1 MAIN INDICATOR


Compressor-A 373-C-1001A Load / Unload Value - psig
Compressor-B 373-C-1001B Load / Unload Value - psig
Dryer Vessel -A 373-D-1003A Regen Value - psig
Dryer Vessel -B 373-C-1001A Regen Value - psig
o
Dewpoint Analyzer 373-AIT-1001 Indicator Value - F
Air Receiver Tank Pressure 373-PIT-1006 Indicator Value - psig

PAGE-2 COMPRESSOR-A INDICATOR


Compressor-A 373-C-1001A Ready/Not Ready
Compressor-A 373-C-1001A Run / Stop
Compressor-A 373-C-1001A Load / Unload
Compressor-A 373-C-1001A Fault Trip
Compressor-A 373-C-1001A Warning Alarm
Compressor-A 373-C-1001A By LOCAL / By PCS (REMOTE)
Compressor-A 373-C-1001A Local / Remote Status
Compressor-A 373-C-1001A Lead-A Status
Compressor-A 373-C-1001A Running Hours Value - Hours/Minutes

PAGE-3 COMPRESSOR-B INDICATOR


Compressor-B 373-C-1001B Ready/Not Ready
Compressor-B 373-C-1001B Run / Stop
Compressor-B 373-C-1001B Load / Unload
Compressor-B 373-C-1001B Fault Trip
Compressor-B 373-C-1001B Warning Alarm
Compressor-B 373-C-1001B By LOCAL / By PCS (REMOTE)
Compressor-B 373-C-1001B Local / Remote Status
Compressor-B 373-C-1001B Lead-B Status
Compressor-B 373-C-1001B Running Hours Value - Hours/Minutes
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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AIR COMPRESSOR AND AIR DRYER PACKAGE

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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

PAGE-4 COMPRESSOR PARAMETER


Compressor-A Coolant Temperature Value - o F
Compressor-B Coolant Temperature Value - o F
Compressor-A Discharge Temperature Value - o F
Compressor-B Discharge Temperature Value - o F
Compressor-A Sump Pressure Value - psig
Compressor-B Sump Pressure Value - psig
Compressor-A Oil Separator Differential Pres. Value - psig
Compressor-B Oil Separator Differential Pres. Value - psig
PIT-1006 Pressure Transmitter of Value - psig
Receiver Tank

PAGE-5 DRYER-A INDICATOR


Dryer 373-D-1003A/B,C/D Ready/Not Ready
Dryer 373-D-1003A/B,C/D Warning Alarm
Dryer 373-D-1003A/B,C/D Switch ON / Switch OFF
Dryer 373-D-1003A/B,C/D Run / Stop Indication
Dryer 373-D-1003A/B,C/D Vessel-A Regenerating
Dryer 373-D-1003A/B,C/D Vessel-B Regenerating
Dryer 373-D-1003A/B,C/D Running Hours Value - Hours/Minutes

PAGE-6 DRYER-B INDICATOR


Dryer Ready/Not Ready
Dryer Warning Alarm
Dryer Switch ON / Switch OFF
Dryer Run / Stop Indication
Dryer Vessel-C Regenerating
Dryer Vessel-D Regenerating
Dryer Running Hours Value - Hours/Minutes

PAGE-7 PRESSURE SET POINT


Compressor-A
Unload Pressure Value - psig
Load Pressure Value - psig
Compressor-B
Unload Pressure Value - psig
Load Pressure Value - psig

Lead Pressure
Unload Pressure Value - psig
Load Pressure Value - psig

Lag Pressure
Unload Pressure Value - psig
Load Pressure Value - psig

Return :
Go to Setpoint Page
Go to Main
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

PAGE-8 SETPOINT PAGE


Compressor Pressure Set Point
Timer Setpoint of Compressor
Dryer Setpoint

PAGE-9 COMPRESSOR TIMER


Compressor-A Unload Timer Value - Minutes
Compressor-B Unload Timer Value - Minutes
Compressor-A Load On Delay Value - Seconds
Compressor-B Load On Delay Value - Seconds

PAGE-10 DRYER TIME SETPOINT


Regenerating Vessel A-B Value - Minutes
Purging Vessel A-B Value - Seconds
Regenerating Vessel C-D Value - Minutes
Purging Vessel C-D Value - Seconds

PAGE-11 DRYER PARAMETER


Dryer-A Pressure Vessel-A Value - psig
Dryer-A Pressure Vessel-B Value - psig
Dryer-B Pressure Vessel-C Value - psig
Dryer-B Pressure Vessel-D Value - psig
Dewpoint Temperature Value - o F

PAGE-12 ALARM HISTORY


No. Time Alarm Mesage
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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7 REDUNDANT PLC - MAIN COMPONENTS

NO. DESCRIPTION MANUFACTURE CATALOG QTY. UNIT

A ENCLOSURE
1 ENCLOSURE SIZE 800(W)x1800(H)x600(D), THICK.3MM BARTEC A7-56D1-800/1800/600-31 1 EA
MATERIAL STAINLESS STEEL 316L, FREE STANDING,
CLASS 1 DIV. 2, NEMA-4X , IP-66, BOTTOM ENTRY,
2 VORTEC COOLER AF4640SS, IP66, 820W, Q=930NL/MIN. BARTEC AF4640SS 1 EA
AUSLASS OUTLET FOR VORTEX PROTECTION ENCLOSURE SIZE 200(W)x300(H)x200(D) BARTEC 1 EA

B PLC MODULES
2 SIMATIC F7-400FH SAFETY CONTROLLER SIL-3 (BUNDLE) SIEMENS 6ES7656-8CF33-1EFO 2 EA
3 PROCESSOR CPU 414H SIEMENS 6ES7414-5HM06-0AB0 2 EA
4 RAM MEMORY CARD 4MB SIEMENS 6ES7952-1AM00-0AA0 2 EA
5 SINCRONOUS MODULE, C/W FO CABLE 1M SIEMENS 6ES7960-1AA06-0XA0 + 4 EA
6ES7960-1AA04-5AA0
6 ETHERNET COMMUNICATION MODULE CP-443-1 SIEMENS 6GK7443-1EX30-0EX0 2 EA
7 POWER SUPPLY PS407 120/230VAC 10A SIEMENS 6ES7407-0KR02-0AA0 4 EA
8 BACK UP BATTERY SIEMENS 6ES7971-0BA00 8 EA
9 RACK UP 2-H ( 2x9 SLOTS) SIEMENS 6ES7400-27A10-0AA0 1 EA
11 VORTEC COOLER EA

12 REDUNDANT INTERFACE MODULE IM153-2HF ET-200M DISTRIBUTED I/O SIEMENS 6ES7153-2AR03-0XA0 2 EA


13 FAIL SAFE DIGITAL INPUT SM326, F-DI 12 POINTS, 24VDC, UP TO SIL 3 SIEMENS 6ES7326-1BK02-0AB0 3 EA
14 FAIL SAFE DIGITAL OUTPUT SM326, F-DO 10 POINTS, 24VDC, UP TO SIL 3 SIEMENS 6ES7326-2BF10-0AB0 4 EA
FAIL SAFE ANALOG INPUT SM326, F-AI 6 POINTS, 24VDC, UP TO SIL 3 SIEMENS 6ES7336-4GE00-0AB0 6 EA
15 BUS UNIT FOR INTERGRATION OF TWO 40mm I/O MODULE SIEMENS 6ES7195-7HB00-0XA0 10 EA
16 BUS UNIT FOR INTERGRATION OF ONE 80mm I/O MODULE SIEMENS 6ES7195-7HC00-0XA0 5 EA
17 RAIL FOR ET-200M DISTRIBUTED I/O. 530mm SIEMENS 6ES7195-1GG30-0XA0 2 EA
MARSHALING TERMINATION ASSEMBLY (MTA) FOR FAILSAFE DI, 24VDC SIEMENS 6ES7650-1AK11-7XX0 3 EA
18 MARSHALING TERMINATION ASSEMBLY (MTA) FOR FAILSAFE DO RELAY SIEMENS 6ES7650-1AM31-6XX0 4 EA
19 MARSHALING TERMINATION ASSEMBLY (MTA) FOR FAILSAFE AI, VOLT/CURRENT SIEMENS 6ES7650-1AH62-5XX0 6 EA
20 MARSHALING TERMINATION ASSEMBLY (MTA) FOR POWER SUPPLY OF 4 WIRE SIEMENS 6ES7650-1BE10-3XX0 6 EA
FIELD DEVICES
21 CABLE CONNECTOR FOR FAILSAFE DIGITAL INPUT TO MTA, 3M SIEMENS 6ES922-3BD00-0AS0 3 EA
22 CABLE CONNECTOR FOR FAILSAFE DIGITAL OUTPUT TO MTA, 3M SIEMENS 6ES922-3BD00-0AS0 4 EA
23 CABLE CONNECTOR FOR FAILSAFE ANALOG INPUT TO MTA, 3M SIEMENS 6ES922-3BD00-0AU0 6 EA
24 SITOP POWER SUPPLY , INPUT 120-230 VAC, OUTPUT 24VDC / 20A SIEMENS 6EP1336-3BA10 2 EA
25 SITOP REDUNDANCY MODULE, PSE202U SIEMENS 6EP1961-3BA21 1 EA
26 PROFIBUS CABLE , C/W CONNECTOR, 50 M SIEMENS 6ES7972-0BA52-0XA0 1 EA
27 SIMATIC HMI TP1200 COMFORT OPERATOR, INTERFACE TOUCH SCREEN SIEMENS 6AU2124-0MC01-0AX0 1 EA
4 WIRE FIELD DEVICES.
28 SCALANCE X-206-1 MANAGED INDUSTRIAL ETHERNET SWITCH 6x10/100 MBPS SIEMENS 6GK52060-1BB10-2AA0 1 EA
RJ45 AND 1x100M MBPS MULTI MODE.
29 INDUSTRIAL ETHERNE STANDARD CABLE, 100M SIEMENS 6XV-1878-2A 1 EA
30 INDUSTRIAL ETHERNET RJ45 CONNECTOR WITH METAL HOUSING 1 PACK SIEMENS 6GK1901-1B11-2AB0 1 EA

C SOFTWARE
1 SIMATIC WINCC COMFORT V13 ENGINEERING SOFTWARE SIEMENS 6AV2101-0AA03-0AA5 1 EA
2 SIMATIC STEP 7 PROF. 2010 SR4/V13 COMBO PLC PROGRAMMING SOFTWARE SIEMENS 6ES7810-5CC11-0YA5 1 EA
3 SIMATIC FAILSAFE LIBRARY PROGRAMMING SOFTWARE SIEMENS 6ES7833-1CC02-0YA5 1 EA
4 SIMATIC CONTROL FUNCTION CHART (CFC) SOFTWARE SIEMENS 6ES7658-1EX08-0YA5 1 EA
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
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8 PARAMETER SETTING POINT

8,1 PRESSURE TRANSMITTER SETTING ON PANEL VIEW (HMI) SENSING BY

SETTING
8.1.1 LEAD SETTING PRESSURE PRESSURE RANGE 0 - 147 psig PIT-1006
LOAD 105 psig
UNLOAD 135 psig

8.1.2 LAG SETTING PRESSURE RANGE 0 - 147 psig


LOAD 90 psig
UNLOAD 125 psig

ALARM 147 psig

TRIP 148 psig

PRESSURE RANGE 0 - 147 psig 4APT-A


LOAD 105 psig
UNLOAD 135 psig

RANGE 0 - 147 psig 4APT-B


LOAD 105 psig
UNLOAD 125 psig
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

9 CONTROL PHILOSHOPY

Two units compressor 373-C-1001A and 373-C-1001B are powered by Customer MCC with 3Ph/6600VAC/50Hz for
main motor Compressors and 3Ph/400VAC/50Hz for Fan motor cooler, including their space heater power 1Ph/230VAC/
50Hz.
The both Compressor will operate individually or sequencing/Lead-Lag operation in auto running together with two units
Air Dryer 373-D-1003A/B and 373-D-1003C/D will follow with compressor running in accordance with lead - lag unit operation.
Both Air Compressors and Air Dryers are controlled by one Local Control Panel 373-LCP-V1001/2 which it is built in PLC
base with Simatic 7F-400FH Safety Controller Redundant SIL-3 assembly with Siemens component and in Simatic Step 7
Profesional 2010 SR4/V13 Combo PLC Programming Software.
The Local Cntrol Panel has been equiped with HMI TP1200 Comfort Operator touch screen color.

The both compressors, dryers and Local Control Panel are mounted at hazardouse field area Zone 2.
The both compressor may operate individually or sequently, by Select Local Manual it means the compressor will
operate manually on its Load-unload setting and as auto run and individually.
By Select in Auto, it means the compressor will operate in sequent or lead-lag operation base on their load unload
setting.
In case of Unit 373-C-1001A select in Lead, automatically the unit 373-C-1001B will be as Lag operate and both
Compressors will be running in auto re-start and auto lead - lag on their load unload pressure setting requirement.
Change select to Lead unit 373-C-1001B automatically the unit 373-C-1001A will be running and operate on Lag
setting pressure.
During Local or Individual operation the sensing pressure of both unit compressors by own each unit discharge
transmitter 4APT- A/B. and in case of sequent operation the pressure setting will use the down stream transmitter
PIT-1006 at Receiver.
The setting between 4APT-A/B shall be litle bit higher 3 psig higher than PIT-1006 due to pressure drop estimation
between up stream to down stream pressure distribution.

9,1 Touch MANUAL - AUTO Mode


Touch the Manual means local starting individual running by Touch the MANUAL Mode on HMI Screen of 373-LCP-V1001/2
(373-LCP-V1001/2 is a PLC base Control Panel which control 2 unit Compressors and 2 unit air dryers)
and then touch START button, the compressor will running as auto running on load-unload setting (105 psig - Load
and 145 psig - Unload).
To stop the compressor by touch STOP button , the compressor will stop running.
During local running all parameters setting and pressures may indicate and monitored by Local Control Panel
373-LCP-V1001/2 and are displayed on HMI TP1200 digitally, and could be monitored by PCS at Control Room via
Ethernet TCP/IP Communication Cable.

9,2 Touch LEAD-LAG Mode


By touch AUTO Mode its means the compressor will running and operate as sequent on Lead or Lag pressure
setting operation and their pressure are controlled and sensing by PIT-1006 which its transmitter is mounted at
Receiver.
During select AUTO the starting compressor via START Push button at 373-LCP-V1001/2, and the running compressor
will be on sequent or lead-lag operation.
In case Mode Select on Lead-A the Compressor 373-C-1001A will running as Lead and the compressor 373-C-1001B
will running as Lag operation.
To Stop the Compressor by Push STOP button.

Running in AUTO, all parameters setting and pressure may indicate and monitored by Local Control Panel
373-LCP-V1001/2 all parameters are may displayed on HMI TP1200 as digitally, and could be monitored by PCS at
Control Room, and by Push the ESD Button both Compressors will Stop Running as Emergency Stop, and the
historical alarms display will indicate on HMI Screen.
To re-start Compressor, all alarms caused shall be released at first and then Ready to Start will indicate to re-start
compressor.

9,3 HMI Screen Display Parameters


Following Parameters on HMI TP1200 Screen Display :
- Discharge Pressure of Instrument Air Production
- Sump Pressure of each unit Compressor
- Air End Temperature of each unit Compressor
- Run Hours for each unit Compressor
- Compressor Ready
- Compressor Running
- Dryer Run
- Dryer Stop
- Compressor LEAD
- Compressor Load and Unload Status
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
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10 INTERFACE
The interface of all parameters, status and command of both Compressor and Dryer are via Ethernet TCP/IP data communication
cable except the the remote ESD for Shutdown system will be in normally close dry contact signal.

11 DRYER RUNNING
Running dryer is manually ON / OFF Selector via Unit Control Panel 373-LCP-V1001/2, By Select ON it means the dryer will
running on auto regenerating and purging sequently between Vessel A to B for 373-D-1003A/B and between vessel C to D for
373-D-1003C/D base on timer setting ( 5 minutes for regenerating period and 10 seconds for vessel purge period and the
setting will indicated as digitally on Panel View display.
The dryer parameters which are displyed on HMI TP1200 as follow :
Dewpoint parameter AI-1001 with its alarm setting, The ON / OFF status of dryer, failure alarm of dryer and runhours of dryers.

12 REMOTE ESD
The shutdown of both compressor come from PCS thrue dry contact signal, which its command come from PCS ESD
sytem, which the hardware connection in Normally Close. During Push the button to shutdown, the both compressor will
stop running with shutdown condition.
During push the button to shutdown from customer PSD, the both compressor will stop running with shutdown condition,
and the dryers will stop running too in accodance with lead-lag operation is in associattion with dryer operation.

13 RESET
The RESET will be in Touch button on panel view In case of alarms and or shutdown to be released and back to normal
condition, by touch the RESET button all condition will be normally and returned to Ready to Start, except if the cause
of alarm not yet correctified the control will be in still alarm.
Correctify the alarm caustion at first and then touch the RESET button , the controll will be normally Ready to Start.
SITE ACCEPTANCE TEST Doc. No.: MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
FOR
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

14 STEP OF TEST

14,1 Checking All Power Cable Connection And Voltages Actual Check
- From Starter to Main Motor Phase to Phase 6600 VAC VAC
- From Starter to Fan Motor Phase to Phase 400 VAC VAC
- Control Cable for PLC Panel Phase to Neutral 230 VAC VAC

- Motor Space Heater Phase to Neutral 230 VAC VAC


14,2 Setting Parameter on PLC / HMI
See setting parameter
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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STEP OF TEST (CONTUNUE)

14,4 Motor Rotation Check Result


It means checking the rotation of motor rotation of Main motor and fan motor as per arrow direction marking
which is displayed in the motor frame or compressor frame.
During Rotation Check, all motor power cable from starter to motor shal be connected safe properly and the
Compressor shall be Runned by touch START button for few second and then touch STOP button.
Remember, that in the phylosophy the fan motor running at first for 5 to 8 seconds and then is followed with
main motor running.
But in case of the Rotation test the delay time running of main motor to Fan motor not shall be change to zero,
but its still in the setting time.
By checking the rotation one by one of both motor, the rotation could be determined.

1st FAN Motor rotation Touch START button for few second (3 - 5 sec.) and then touch STOP
button the main motor are still not running due to the stop less
than delay running setting.

2nd MAIN Motor rotation Touch START button for few second (8 - 10 sec.) and then touch
STOP button

14,5 Single Compressor Running


Make sure both Compressors and Dryer are in Ready Condition

Running by Local
For Compressor-A
Select By Local Mode for local running
Touch Start Button - The compressor will running in Unload Condition for few second and then Load automatically
and Touch Stop button - for Stop running Compressor.
Check the parameter and indication properly and make record

In case to unload running while in local operation, the Unload touch button on HMI TP1200 may could be touched.
For long operation the local operation is not recomended.

For Compressor-B
Do the same above intruction for Compressor-B
Check the parameter and indication properly and make record

Dryer Running
The dryer running shall be thrue Local Control Panel 373-LCP-V1001/2 by Select the Dryer ON/OFF Selector switch.

Check the parameter and indication status properly.

14,6 Two Compressor Running in Sequence


Two Compressors running in sequence mean running by 373-LCP-V1001/2 in auto running lead and lag operation.
Select to AUTO mode position for both Compressors and check the Ready condition at HMI TP1200 Screen View.

Select Compressor-A as Lead position

Touch START Button Compressor-A


Wait for few second and then touch START button Compressor-B
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

Both Compressors will running together and then

14,7 Touch UNLOAD key button for both Compressors


Check all parameter and indication properly and make record as folow

- Motor Voltage ( Test Record, See Test Form Attachment Page 17-18 )
- Starting Current (Fan and main Motor)
- Load-Unload Current (Ampere)
- Main Motor Bearing Vibration
- Sound Level

14,8 Touch LOAD key button Compressor-A ( Test Record, See Test Form Attachment Page 17-18 )
Check all parameter and indication properly and make record as folow
- LOAD Current (Ampere)
- FULL LOAD Current (Ampere)
- Pressure (psig)
- Temperature (Deg. F)

14,9 Touch LOAD key button Compressor-B ( Test Record, See Test Form Attachment Page 17-18 )
Check all parameter and indication properly and make record as folow
- LOAD Current (Ampere)
- FULL LOAD Current (Ampere)
- Pressure (psig)
- Temperature (Deg. F)

14,10 Select Compressor-B as Lead position ( Test Record, See Test Form Attachment Page 17-18 )
In case of select Lead-B position while both Compressors are in running, the selection from Lead-A
to Lead-B is not influence the running on their load-unload pressure setting.
is not influence the running and its load-unload pressure setting of both compressors except the duty
from Compressor-A as duty (Lead) Comressor-B as Stanby (Lag), change to Compressor-B as duty (Lead)
Compressor-A as standby (Lag).
( Test Record, See Test Form Attachment Page 17-18 )

15 Dryer Running
Switch ON Dryer ON/OFF Selector by Selector or by Touch Dryer ON on HMI TP1200 for 373-D-1003A/B,
and 373-D-1003C/D
Chech the dryer parameters and status indications properly on HMI TP1200 screen view and Recorded
- Regenerating Timer of Vessel-A & B
- Regenerating Timer of Vessel-C & D

Touch the OFF Dryer to Stop running dryer


SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
PROCEDURE
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

16 Running Dewpoint Analyzer


Switch On the Dewpoint Analyzer by switch on power breaker in AIT-1001 ( Test Record, See Test Form Attachment Page 17-18 )
Check the parameter and indication on Local Indication and HMI Panel View.
To achieve the ideal value of dewpoint (- 40 Deg. F) , it take long time 1 to 2 Hours.

( Test Record, See Test Form Attachment Page 17-18 )

17 PLC Alarm ( Test Record, See Test Form Attachment Page 17-18 )
a. Disconnecting Power Supply Primary by Simulation
b. Disconnecting Power Supply Secondary by Simulation
c. Disconnecting Power Supply Primary Processor by Simulation
d. Disconnecting Power Supply Secondary Processor by Simulation
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

18 TEST RECORDS

1. Motor Voltage Power Acceptance Criteria

Compressor -A Ph1-Ph2 Ph2-Ph3 Ph3-Ph1 6600 Volt


(VAC) (VAC) (VAC) ± 10

Compressor -B Ph1-Ph2 Ph2-Ph3 Ph3-Ph1 6600 Volt


(VAC) (VAC) (VAC) ± 10

Fan Motor -A Ph1-Ph2 Ph2-Ph3 Ph3-Ph1 400 Volt


(VAC) (VAC) (VAC) ± 10

Fan Motor -B Ph1-Ph2 Ph2-Ph3 Ph3-Ph1 400 Volt


(VAC) (VAC) (VAC) ± 10

2. Starting Current (Fan and main Motor)


I-start DOL Main Motor : 136 A
Fan Motor : 175 A
Main Mtr -A Fan Mtr-A Main Mtr-B Fan Mtr-B
(Amp.) (Amp.) (Amp.) (Amp.)

3. Load-Unload Current (Ampere)


Main Motor : 27.3 A
Compressor-A Compressor-B Fan Motor : 35 A
Load Current Unload Current Load Current Unload Current
(Amp.) (Amp.) (Amp.) (Amp.)
(Amp.) (Amp.) (Amp.) (Amp.)
(Amp.) (Amp.) (Amp.) (Amp.)

Compressor-A Compressor-B
Full Load Current Full Load Current
(Amp.) (Amp.)
(Amp.) (Amp.)
(Amp.) (Amp.)

4 Motor Bearing Vibration

Load
Main Mtr-A Main Mtr-B Good : 4.5 mm/s
DE Bearing NDE Bearing DE Bearing NDE Bearing Warning : > 4.5 mm/s
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)

Fan Mtr-A Fan Mtr-B


DE Bearing NDE Bearing DE Bearing NDE Bearing
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)

Airend Comp-A Airend Comp-B


DE Bearing 1st Stage NDE Bearing 1st Stage DE Bearing 1st Stage NDE Bearing 1st Stage
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
DE Bearing 2nd Stage NDE Bearing 2nd Stage DE Bearing 2nd Stage NDE Bearing 2nd Stage
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)

Unload
Main Mtr-A Main Mtr-B
DE Bearing NDE Bearing DE Bearing NDE Bearing
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)

Airend Comp-A Airend Comp-B


DE Bearing 1st Stage NDE Bearing 1st Stage DE Bearing 1st Stage NDE Bearing 1st Stage
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
DE Bearing 2nd Stage NDE Bearing 2nd Stage DE Bearing 2nd Stage NDE Bearing 2nd Stage
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
(mm/s) (mm/s) (mm/s) (mm/s)
SITE ACCEPTANCE TEST Doc. No. : MTDF-FRM-IN-1030-3222-B1105-1001
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PEMBANGUNAN FASILITAS GAS PRODUKSI MATINDOK

TEST RECORDS

5. Sound Level
85 dB
Compressor-A Compressor-B
1 m distance 5 m distance 1 m distance 5 m distance
(dB) (dB) (dB) (dB)

6. Lead - Lag Operation

Select LEAD-A Setting Result Remarks


(Lead Compressor-A) Load (psig) (psig) 105 psig
Unload (psig) (psig) 145 psig

Setting Result Remarks


(Lag Compressor-B) Load (psig) (psig) 90 psig
Unload (psig) (psig) 135 psig

Select LEAD-B Setting Result Remarks


(Lead Compressor-B) Load (psig) (psig) 105 psig
Unload (psig) (psig) 140 psig

Setting Result Remarks


(Lag Compressor-A) Load (psig) (psig) 90 psig
Unload (psig) (psig) 135 psig

7. Dew Point
At Running Time After 30 min After 1 Hour After 1.5 Hours After 2 Hours -40 deg. F
Dewpoint Value (oF) (oF) (oF) (oF)

8. Running Hours
Comp A Start Finish 2 hours
Comp B Start Finish 2 hours

Note :

- Vibration meter to be provided by KWT or Client


SITE ACCEPTANCE TEST Doc No : MTDF-FRM-IN-1030-3222-B1105-1001
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19 DETAIL TEST ALARM AND SHUTDOWN RECORD

NO. TAG. NO. DESCRIPTION SETTING Unity Action Remakrs Result


AIR COMPRESSOR - 373-V-1001A/B
1 373-MOL-A/B MAIN MOTOR OVERLOAD Motor 250 kW, 3Ph, 6.6kV, 50Hz 27,3 Amp From MCC
2 373-MSS-A/B FAN MOTOR OVERLOAD Motor 18.5 kW, 3Ph, 400V, 50Hz 35 Amp From MCC
3 373-PT-1018A/B AIR INLET VACUUM PRESSURE TRANSMITTER 0 -15 psig Range
3.1 373-PT-1018A/B AIR INLET VACUUM PRES. ALARM LOW, PT-1AVPT-A/B 0.7 psig Alarm
4 373-PT-1007A/B 2ND STAGE AIR SUCTION PRESSURE TRANSMITTER 0 - 100 psig Range
4.1 373-PT-1007A/B 2ND STAGE AIR SUCTION PRESSURE LOW ALARM, PT-2APT-A/B 47 psig Alarm
4.2 373-PT-1007A/B 2ND STAGE AIR SUCTION PRESSURE SWITCH LOW, PT-2APT-A/B 43 psig Shutdown
5 373-PT-1016A/B 2ND STAGE AIR DISCHARGE PRESSURE TRANSMITTER 0 - 250 psig Range
5.1 373-PT-1016A/B 2ND STAGE AIR DISCHARGE PRESSURE HIGH ALARM, PT-3APT-A/B > 155 psig Alarm
5.2 373-PT-1016A/B 2ND STAGE AIR DISCHARGE PRESSURE SWITCH HIGH , PT-3APT-A/B > 160 psig Shutdown
6 373-PT-1017A/B PACKAGE AIR DISCHARGE PRESSURE TRANSMITTER 0 - 250 psig Range
6.1 373-PT-1017A/B PACKAGE AIR DISCHARGE PRESSURE HIGH ALARM, PT-4APT-A/B > 160 psig Alarm
6.2 373-PT-1017A/B PACKAGE AIR DISCHARGE PRESSURE SWITCH HIGH , PT-4APT-A/B > 165 psig Shutdown
7 373-PT-1020A/B OIL FILTER INLET PRESSURE TRANSMITTER 0 - 100 psig Range
7.1 373-PT-1020A/B OIL FILTER INLET PRESSURE HIGH ALARM , PT-5OPT-A/B > 95 psig Alarm
8 373-PT-1021A/B OIL FILTER OUTLET PRESSURE TRANSMITTER 0 - 100 psig Range
8,1 373-PT-1021A/B OIL FILTER OUTLET PRESSURE LOW ALARM , PT-6OPT-A/B < 34 psig Alarm
-49 +500 o
9 373-TT-1004A/B 1ST STAGE AIR DISCHARGE TEMPERATURE TRANSMITTER F Range
> 419 o
9,1 373-TT-1004A/B 1ST STAGE AIR DISCHARGE TEMPERATURE HIGH ALARM, TT-2ATT-A/B F Alarm
> 437 o
9,2 373-TT-1004A/B 1ST STAGE AIR DISCHARGE TEMPERATURE SWITCH HIGH, TT-2ATT-A/B F Shutdown
-49 +500 o
10 373-TT-1002A/B 2ND STAGE AIR SUCTION TEMPERATURE TRANSMITTER F Range
> 136 o
10,1 373-TT-1002A/B 2ND STAGE AIR SUCTION TEMPERATURE HIGH ALARM, TT-3ATT-A/B F Alarm
> 140 o
10,2 373-TT-1002A/B 2ND STAGE AIR SUCTION TEMPERATURE SWITCH HIGH, TT-3ATT-A/B F Shutdown
-49 +500 o
11 373-TT-1003A/B 2ND STAGE AIR DISCHARGE TEMPERATURE TRANSMITTER F Range
> 476 o
11,1 373-TT-1003A/B 2ND STAGE AIR DISCHARGE TEMPERATURE HIGH ALARM, TT-4ATT-A/B F Alarm
> 494 o
11,2 373-TT-1003A/B 2ND STAGE AIR DISCHARGE TEMPERATURE SWITCH HIGH, TT-4ATT-A/B F Shutdown
-49 +500 o
12 373-TT-1005A/B PACKAGE AIR DISCHARGE TEMPERATURE TRANSMITTER F Range
> 136.4 o
12,1 373-TT-1005A/B PACKAGE AIR DISCHARGE TEMPERATURE HIGH ALARM, TT-7ATT-A/B F Alarm
-49 +500 o
13 373-TT-1006A/B OIL BEARING TEMPERATURE TRANSMITTER F Range
147 o
13,1 373-TT-1006A/B OIL BEARING TEMPERATURE HIGH ALARM , TT-5OTT-A/B F Alarm
170 o
13,2 373-TT-1006A/B OIL BEARING TEMPERATURE SWITCH HIGH, TT-5OTT-A/B F Shutdown
14 373-PDAH-1001A/B PRESSURE DIFF. ALARM HIGH OIL FILTER , (PT-5OPT) - (PT-6OPT) > 13 psig Alarm
(PT-5OPT) - (PT-6OPT)
AIR DRYER - 373-V-1002A/B
15 REGEN. CYCLE SETTING TIMER 10 min.
15.1 PURGE PURGE SETTING TIMER 4 min sec.
15.2 373-PSL-1002A/C PRES. SWITCH LOW LEFT VESSEL DRYER, 373-V-1002A/B 80 psig
15.3 373-PSL-1002B/D PRES. SWITCH LOW RIGHT VESSEL DRYER, 373-V-1002A/B 80 psig
16 373-PIT-1006 LEAD-LAG PRESSURE TRANSMITTER psig Range
Mounted at Wet Receiver LEAD PRESSURE 105 psig Load LEAD
140 psig Unload LEAD
LAG PRESSURE 90 psig Load LAG
135 psig Unload LAG
16.1 373-PIT-1006 AIR INSTRUMENT ALARM HIGH, PT-1006 155 psig Alarm
68 To -148 o
17 373-AIT-1001 DEWPOINT ANALYZER TRANSMITTER F Range
-40 o
17,1 373-AIT-1001 AIR INSTRUMENT DEWPOINT ALARM HIGH, AIT-1001 F Alarm
18 373-PDT-1014A PRESSURE DIFF. TRANSMITTER FOR PRE FILTER 373-Y-1001A/B 0 - 30 psig Range
18,1 373-PDT-1014A PRESSURE DIFF. HIGH ALARM PRE FILTER 373-Y-1001A/B 4 psig Alarm
19 373-PDT-1014B PRESSURE DIFF. TRANSMITTER FOR PRE-FILTER 373-Y-1002A/B 0 - 30 psig Range
19,1 373-PDT-1014B PRESSURE DIFF. HIGH ALARM PRE-FILTER 373-Y-1002A/B 4 psig Alarm
20 373-PDT-1015A PRESSURE DIFF. TRANSMITTER FOR AFTER-FILTER 373-Y-1003A/B 0 - 30 psig Range
20,1 373-PDT-1015A PRESSURE DIFF. HIGH ALARM AFTER FILTER 373-Y-1003A/B 4 psig Alarm
21 373-PDT-1015B PRESSURE DIFF. TRANSMITTER FOR AFTER-FILTER 373-Y-1004A/B 0 - 30 psig Range
21,1 373-PDT-1015B PRESSURE DIFF. HIGH ALARM AFTER-FILTER 373-Y-1004A/B 4 psig Alarm

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