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Biomass and Bioenergy 95 (2016) 340e343

Contents lists available at ScienceDirect

Biomass and Bioenergy


journal homepage: http://www.elsevier.com/locate/biombioe

Research paper

Esterification of oleic acid with ethanol in the presence of Amberlyst


15
Aleksander Hykkerud, Jorge M. Marchetti*
Department of Mathematical Sciences and Technology, Norwegian University of Life Sciences, Drøbakksveien 31, 1430 Ås, Norway

a r t i c l e i n f o a b s t r a c t

Article history: Biodiesel is a promising cleaner burning, less toxic and renewable energy carrier. It is made primarily by
Received 9 February 2016 transesterification of refined vegetable oils, but biodiesel from these sources are becoming more
Received in revised form expensive. Therefore, alternative raw materials are being evaluated, but a major difficulty in the pro-
29 June 2016
duction of biodiesel from these alternative feedstocks is the high concentrations of free fatty acids. This is
Accepted 1 July 2016
Available online 13 July 2016
mainly due to the saponification reaction which occurs with the most commonly used alkali catalysts.
Therefore in this work a parameter screening of the esterification of oleic acid, a free fatty acid, with
ethanol in the presence of the heterogeneous acid catalyst Amberlyst 15 wet ion exchange was con-
Keywords:
Biodiesel
ducted with the intent to produce biodiesel. The parameters screened were reaction temperature,
Esterification catalyst amount and the ratio between moles of alcohol and moles of fatty acid while the reaction time
Oleic acid was set to 6 h. It was found that higher temperature and catalyst amounts increased conversion;
Ethanol however, the ratio between moles of alcohol and moles of fatty acid that gave the highest final con-
Parameter screening version was 1:1. The highest Biodiesel yield obtained was 53%. In addition a reuse test of the catalyst was
Amberlyst 15 in order to test its recyclability; however, the catalyst presented a reduction in its activity after a single
use.
© 2016 Elsevier Ltd. All rights reserved.

1. Introduction production. A common issue with waste oils which causes prob-
lems with conventional methods of producing biodiesel is a high
The world is dependent on fossil fuels and its demand is quantity of free fatty acids. As mentioned earlier the conventional
increasing, but due to their effect on the environment [1] and method of producing biodiesel from vegetable oils involves the
because they are finite fossil fuels should eventually be replaced use of alkali catalysts, and the alkali catalyst in the presence of FFA
with renewable energy alternatives. Among the renewables being forms soap which is undesirable as it consumes catalyst, makes
evaluated, biodiesel, which is produced from oils from plants and separation of products more difficult and reduces the biodiesel
animals fats have the advantage of being able to directly replace yield. Instead of using an alkali catalyst, an acid catalyst can be
fossil diesel with none, or few, modifications to existing engines. It used to convert the FFA into biodiesel through the esterification
is commonly produced by transesterification where vegetable oil reaction as shown in Fig. 1. This can be done as a pre esterification
reacts with an alcohol in the presence of an alkali catalyst [2,3]. In step before using an alkali catalyst on the resulting free fatty acid
2013 the global production of biodiesel was 23,806 million liters reduced oil for conventional transesterification. For this purpose
[4], but this has started to put pressure on the prices for vegetable the use of homogeneous acid catalysts such as sulfuric acid is
oils due to increased demand on the world market making bio- common and has seen much work [6e8], but this requires cor-
diesel from these sources prohibitively expensive [5]. In addition rosive resistant equipment due to high acidity, separation and
this price increase is putting a strain on food availability. As such, neutralization steps and the process also produces significant
alternative feedstock like waste oils, fats and oils from sources not amounts of contaminated wastewater [2]. Heterogeneous catalysts
considered edible need to be evaluated for the production of avoid these problems as they are trivial to recover, can also be
biodiesel as they are cheaper and do not compete with food reused with minimal effort and offer milder operating conditions
in its use [2]. Several heterogeneous catalysts have been tested for
the esterification of free fatty acids. Altiokka et al. [9,10] and Lee
* Corresponding author. et al. [11] esterified acetic acid with the use of an acidic polymer
E-mail address: jorge.mario.marchetti@nmbu.no (J.M. Marchetti).

http://dx.doi.org/10.1016/j.biombioe.2016.07.002
0961-9534/© 2016 Elsevier Ltd. All rights reserved.
A. Hykkerud, J.M. Marchetti / Biomass and Bioenergy 95 (2016) 340e343 341

Fig. 1. Esterification reaction.

resin Amberlyst 36 using different alcohols, achieving up to 90% target temperature while being stirred. When the target tempera-
conversion. Amberlyst 15 is a heterogeneous acid catalyst with ture was reached a zero sample was taken, catalyst was added and
good thermal and chemical resistances [12] has been shown to time started. Each experiment was stopped after 6 h. A mass of
work in the esterification of oleic acid in the presence of methanol 40e60 g of oleic acid was added with alcohol amount varying
by Park et al. [13] where the equilibrium was reached after around dependent of the ratio between moles of alcohol and moles of fatty
6 h getting a conversion of over 90%. Kusakabe et al. [14] also acid investigated which were 1:1, 3:1, 6:1, 9:1 and 12:1. The tem-
esterified oleic acid with methanol under Amberlyst 15 getting peratures screened were 45  C, 60  C and 75  C while the catalyst
conversions between 69.9% and 84.0% at temperatures ranging amounts were 10%, 15% and 20% of the weight of oleic acid. Ex-
from 80  C to 120  C. No work could, however, be found involving periments to test the leaching of the catalyst were also performed.
the use of ethanol as the reacting alcohol with Amberlyst 15 used These studies were carried out by agitating Amberlyst 15 and
as catalyst for the esterification of oleic acid. ethanol for 2 h at 60  C. The catalyst was then removed and
Therefore, in this work a parameter screening of Amberlyst 15 phenolphthalein was added to determine any change in acidity/
for the esterification of oleic acid with ethanol was done as well as a basicity of the ethanol.
reuse test of the catalyst used under these conditions. Screening
over reaction temperature, ratio between moles of alcohol and 2.4. Sample analysis
moles of fatty acid and amount of catalyst was performed using
oleic acid and ethanol as raw materials. The experimental work was Samples of 1 ml were withdrawn at specific times and cooled
done using Amberlyst 15 as catalyst following preparation tech- down in an ice bath for 1 min. These samples were then analyzed
nique of Park et al. [13]. immediately after cooling by titration according to standard EN 14104.

2. Materials and methods 2.5. Reuse of catalyst

2.1. Materials The catalyst was collected after use, was rinsed with ethanol and
left to air dry at room temperature for 24 h after which is was used
Oleic acid (90% purity) was purchased from Sigma Aldrich, with the same procedure as the previous esterification experi-
anhydrous ethanol was supplied by a local supplier and Amberlyst ments. The operating conditions of the reuse experiment were
15 wet ion exchange was acquired from the Dow Chemical Com- temperature at 60  C, 20% catalyst amount and a ratio between
pany. For the pretreatment of the catalyst 150 mm Filter paper moles of alcohol and moles of fatty acid of 6:1.
circles (597) from Schleicher & Schuell, 96% ethanol from a local
supplier and acetone from Sigma Aldrich were used. KOH from 3. Results
Sigma Aldrich was utilized for titration purposes to determinate the
acid number in biodiesel while phenolphthalein was used for acid/ The conversion of oleic acid to fatty acid ethyl esters (FAEE) as a
base measurements.

2.2. Catalyst pre-treatment

The pretreatment method of the catalyst was adapted from the


data sheet from Dow chemical company and from a method
utilized by Park et al. [13]. 100 g of catalyst was placed in a sieve
funnel covered with 150 mm filter paper. 150 ml of 50% anhy-
drous ethanol/water, 70% anhydrous ethanol/water 96% ethanol,
anhydrous ethanol and acetone was run 5 times each through a
sieve containing the catalyst. The catalyst was then left to dry at
70  C in an oven for 72 h and stored in a closed container ready
for use.

2.3. Esterification of oleic acid

The experiments were conducted in a 500 ml glass batch reactor


from Quark, with a condenser to prevent evaporation of alcohol.
The mixture was stirred by a magnetic stirrer at 200 rpm for all
experiments. Heat was applied by circulating warm water from a Fig. 2. Temperature variance results run at 20% catalyst amount and a ratio between
water bath with temperature control with an error of ±0.1  C. Oleic moles of alcohol and moles of fatty acid of 6:1 with temperatures 45  C ( ), 60  C ( )
acid and ethanol was added to the reactor and brought up to the and 75  C ( ).
342 A. Hykkerud, J.M. Marchetti / Biomass and Bioenergy 95 (2016) 340e343

function of time under different temperatures can be seen in Fig. 2.


The temperature range studied varied from 45  C to 75  C which is
below the boiling point of ethanol. This is to assure that the alcohol
will be in the liquid phase at all times and to avoid pressure
buildup.
As can be seen in Fig. 2, the lower temperatures give a reduced
conversion in comparison with higher temperature values. Also, as
expected, the effect of temperature can be observed to affect the
reaction rate. Where for 75  C the reaction is faster at the initial
times than for the other two batch runs at lower temperatures.
These results are in agreement with those presented by Park et al.
[13]. It is, however, important to notice that in this work the
equilibrium has not yet been reached. The reason why the reaction
has been stopped after 6 h is in order to have a more substantial
comparison with earlier mentioned work. It is expected that if the
reaction would have been allowed to continued, the higher tem-
peratures would have provided a higher final equilibrium conver-
sion, as presented by Park et al. [13]. This is also supported by work
carried on by other researchers such as that by Marchetti et al. [15]
Fig. 4. Molar ratio experiments run at 60  C and catalyst amount of 20% with the final
where the esterification reaction using Dow resins has shown to be conversion shown for each separate experiment with ratios between moles of alcohol
an endothermic reaction. and moles of fatty acid of 1:1( ), 3:1( ), 6:1( ), 9:1( ) and 12:1( ).
In Fig. 2, in times below 30 min it can be seen an unusual behavior
where the middle temperature seems to have a higher conversion
than the highest temperature tested. This could be due to the The ratio between moles of alcohol and moles of fatty acid was
measurement error in the technique and methods. The temperature varied from 1:1 to 12:1, while catalyst amount and temperature
dependence batch runs were performed with a ratio between moles were fixed at 20 wt % and 60  C respectively.
of alcohol and moles of fatty acid of 6:1 and 20 wt % of catalyst. In this case a lower ratio between moles of alcohol and moles of
The conversion of oleic acid to FAEE as a function of time with fatty acid appears to give higher final conversion. As the esterifi-
different catalyst wt. % can be seen in Fig. 3. The catalyst amount cation is an equilibrium reaction this is counter intuitive and does
was varied from 10 wt % to 20 wt %, while ratio between moles of not fit with earlier mentioned literature, but as the reaction did not
alcohol and moles of fatty acid and temperature were fixed at 6:1 reach the equilibrium it can be said to be in initial stage and the
and 60  C respectively. final equilibrium state does not apply. An experiment with a time
It is clear from Fig. 3 that higher catalyst amounts give higher frame of 50 h was carried out which is 8.3 times bigger than the
conversion and faster reaction rates. The faster reaction rates are as reaction time utilized in the experiments, it can be observed in
expected and in line with literature, but regarding the final con- Fig. 5 that the equilibrium has not yet been reached, based on this
version, catalyst amount should not affect the final conversion. As the previous results are for a reaction that is taking place in its
mentioned earlier the equilibrium has not been reached and this is transit state not close to equilibrium; therefore, the effect pre-
the reason for the apparent higher final conversion. It is expected sented in Fig. 4 is in accordance to Marchetti [16] where a ratio
that if the equilibrium was allowed to be reached the final con- between moles of alcohol and moles of fatty acid of 1:1 gives the
version would be equal in each run. highest initial reaction rate which is what is believed to be observed
Fig. 4 shows the final conversion of oleic acid to FAEE as a in the results. If the reaction would have been allowed to continue
function of ratio between moles of alcohol and moles of fatty acid. to equilibrium the final conversions would likely be in the order of

Fig. 3. Catalyst amount experiments run at 60  C and a ratio between moles of alcohol Fig. 5. Conversion of oleic acid at 6:1 ratio between moles of alcohol and moles of fatty
and moles of fatty acid of 6:1 with catalyst amount at 10% ( ) 15% ( ) and 20% ( ). acid, 60 C, 20% catalyst amount and 200 rpm for 50 h.
A. Hykkerud, J.M. Marchetti / Biomass and Bioenergy 95 (2016) 340e343 343

higher conversion with higher ratio between moles of alcohol and Acknowledgements
moles of fatty acid.
The catalyst showed reduced activity after a single reuse. This is The support of the Norwegian University of Life Sciences is
most likely due to water blocking the active sites of the catalyst greatly appreciated.
which was reported by Kusakabe et al. [14].
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