Professional Documents
Culture Documents
Seth Malusky
Date: 4/20/2019
Abstract:
The following report contains several design dynamics for an aircraft design. Over the course of
several weeks, I have conducted trial and error research with my newly learned engineering
design skills. The final design for the aircraft will be presented with an explanation of all design
aspects.
Problem:
This design needs to alleviate the harsh aftermaths of natural disasters in Rome, Italy. Wildfires,
Tornados and Earthquakes are the natural disasters my design would help alleviate. My target
beneficiaries are the citizens of Rome that have suffered from natural disasters. The user and
payer would be either government or non-government entities trying to aid in natural disaster
relief in Rome and the citizens of Rome would be the beneficiaries. Problem Definition/POV
statement: This design needs to alleviate the harsh aftermaths of natural disasters in Rome,
Italy. Wildfires, Tornados, Earthquakes and the potential threat of zombies are the natural
disasters my design would help alleviate. After digging on the internet, I found almost no
disaster relief organizations for Rome specifically. After reading a lot about the devastation
Rome has had from earthquakes and floods, I found that a big limiting factor in past natural
disaster aid was scandalous mis funding for natural disaster projects that were never finished
When natural disaster strikes, a lot of potential stakeholders emerge because a lot of people
feel compelled to help. The Italian government, its’ allies and non-profit disaster and
humanitarian relief programs are all potential stakeholders
Business card of Tom Mueller (Propulsion chief technology officer and potential stakeholder):
CRITERI 3 1 4 14 0.4
A3 2 4
I feel the criteria are important for this design. Criteria 1 and 2 are put in place with the
fact that the aircraft may be needed for rescue missions. If there were a rescue mission,
the aircraft should be accessible to passengers and a swift landing and takeoff should
ensue for evacuation purposes. I believe criteria 3 is the most important because I’ve
worked in aviation for the last four years almost and an aircraft that’s realistic to
maintain is better than aircraft that isn’t available in a crisis as a result of unrealistic
maintenance requirements. I feel my AHP reflected that. Criteria 4 is important but not
completely necessary for providing aid. Lastly, Criteria 5 was valued significantly less
than the other criteria because almost no rescue victim is going to care if their getaway
is saddled in comfort. However, I still think comfort should be implemented if it’s
achievement doesn’t take away from the requirements or other criteria. All of my criteria
will be measured quantitatively with the exception of criteria 5, comfort. Accessibility can
be measured to number of entrances and total size of entrances. Ease of landing on a
short runway can be measured to how long in feet it takes to come to complete stop
upon landing on an airfield. Ease of maintenance can be measured with how often the
plane is considered flight ready as opposed to not flight ready as a result of needed
maintenance. Knots is already quantitative and comfort may remain subject to popular
opinion.
Background:
List of resources.
https://www.nytimes.com/2012/10/27/world/europe/27iht-letter27.html
https://www.ifrc.org/en/what-we-do/where-we-work/europe/italian-red-cross/
https://www.epactnetwork.com/corp/blog/geographical-breakdown-natural-disasters-eur
ope/
https://www.upi.com/Top_News/World-News/2017/01/21/Rescue-efforts-yield-survivors-
days-after-Italy-hotel-avalanche/8181485025793/
https://www.nytimes.com/2017/01/20/world/europe/italy-avalanche-rescue-hotel.html
-Wildfires, tornadoes and earthquakes are the three types of natural disasters I hope to
provide aid to with my aircraft design. Relief in the form of passenger and cargo
transport and air-drops consisting of medical supplies, food, water and other amenities
that could be needed in the midst of the natural disasters I’m aiding with my design. In
addition, water dumping to combat wildfires are what my design will be built to do along
with the previously mentioned forms of relief. My aircraft design will be made to
transport large payloads of people or cargo, so my design will be mostly resemblant of
a cargo plane. I’ve broken down my aircraft’s flight mission into 3 mission profiles;
Profile 1: In the event my aircraft can aid in a wildfire, my aircraft would utilize its ability
to dump water to combat the spreading fires as well as carry medical supplies that
would be unloaded near a humanitarian aid location. After the aircraft’s wildfire water
reservoirs are depleted and the medical supplies are unloaded in a secure location,
passengers are welcome to board the aircraft for evacuation as needed.
Profile 2: This profile specializes in the evacuation of as many passengers as possible,
of both adult and children. Since this would be a rescue mission, medical supplies,
stretchers and water would be included in the payload.
Profile 3: In the event any of the 3 natural disasters I intend to aid are inevitable and are
soon to strike, my aircraft would transport a large payload of resources needed to aid or
prepare for the impending disaster. The aircraft would then be used to evacuate citizens
as needed.
As you can see, all three of my profiles utilize my aircraft’s ability as a cargo plane
because large payloads of resources transported, large quantities of passengers
transported and large quantities of water to help extinguish wildfires all require a large
cargo aircraft to ensure the job is done.
Design Overview:
The span of the aircraft is 50 meters. The length of the aircraft is 45.11 meters and the
overall height is 34.5 feet.
-Passenger evacuation, fighting wildfires and emergency aid is the purpose of my
aircraft design. 12000 pounds is the total payload of the aircraft as it is fully equipped
and on its way for a profile 1 mission. Once the aircraft is emptied of the firefighting
water and other supplies that’s to be offloaded once it’s landed, 6,800 pounds will
remain in the aircraft awaiting additional weight for passengers in need of evacuation.
1400 miles is the maximum range of my aircraft. The aircraft will also fly for no longer
than 7.5 hours at a time. The cruising speed is 380 miles per hour.
The life span of my aircraft will have an estimated lifespan of 25 years. The final cost
for the design is estimated at 75 million dollars and maintenance is approximated at
1.75-2.25 million a year. The cost of humanitarian aid is inevitably high with such an
ambitious design, however, the return on an investment like this is priceless, being that
human life is preserved. The monetary return (PV) will be between 5.75-6.25 million a
year with an ROI of 13.333 million over the aircrafts full life span of 25 years.
The automated design I’ve incorporated in my aircraft a PIR sensor which will be
monitoring for infrared light radiated from wildfires. This will be helpful in alerting
crewmembers on board of my aircraft when and where forest fires are. My code has
two major decisions, an “if, else” decision. If the PIR sensor is senses infrared light then
the LED will be actuated, alerting the crewmembers. If infrared light isn’t detected, then
the LED will not be actuated. What are the boundaries or parameters necessary to
cause your different reactions? My sensor reacts reacts be actuating an LED light.
I’ve had two trade-offs from the engineering process I’ve used for this design. Both of
these trade-offs were a result of underestimating the weight of the material used to
build the aircraft. First trade-off was when I had to decrease my maximum payload to
12,000 pounds instead of 37,216 pounds. Second tradeoff was decreasing my
wing-span by 10 meters and utilizing aluminum to use less weight. I had to be cautious
in how I added or subtracted weight in the aircrafts final design. By choosing two
lighter-weight options, I was able to get a lighter operational aircraft weight of 84,000
pounds which enabled my missions to be realistic as far as lift and drag were
concerned. These trade-offs were a necessity and were made in the best interest of the
stakeholders and customers.
Subsystem description:
Reference 1 is a rough sketch of my aircraft. The wing-span is 50 meters and the length
is 45.11 meters. I have 4 turbine engines total; 2 on each wing. With the cockpit
windows counting as 1, the aircraft has 9 windows total 3 entrances; one large entrance
in the farthest back for either passengers or cargo, one entrance forward of the port
elevators for passengers and one entrance for crewmembers port-aft of the flight
station. The firefighting hose is part of the plane’s exterior aft of the crew entrance door.
My trade offs were based on takeoff weight. I was able to get a lighter operational
aircraft weight of 84,000 pounds which enabled my missions to be realistic as far as lift
and drag were concerned.
Profile 1: 80 plane seats for passengers, 20 child car seats, a cable pulley system for
loading and off-loading payloads into and out of the aircraft, 10 gallons of fire retardent,
3000 gallons of groundwater for ground or aerial firefighting purposes, a water pump,
an aerial water bucket, an EEG monitor machine, 10 5 gallon drinking water jugs, 3
food/water bundle pallets, 50 Emergency Preparedness Kits, 10 first aid kits, 10 rescue
blanket packs, 10 emergency relief tents, 20 portable emergency oxygen mask and
tanks and 10 evacuation stretchers are what will always be in the aircraft before a
profile 1 mission. Once the water has been depleted for the use of aerial and ground
firefighting, everything with the exception of the 10 gallons of fire retardent, 80 adult
passenger seats, 20 small child car seats, cable pulley system, water pump and water
bucket will be offloaded in the secure location the plane has landed, leaving space for
up to 80 adult passengers and 20 small children. 37,216 pounds is the total payload of
the aircraft as it is fully equipped and on its way for a profile 1 mission. Once the aircraft
is emptied of the firefighting water and other supplies that’s to be offloaded once it’s
landed, 8,291 pounds will remain in the aircraft awaiting additional weight for
passengers in need of evacuation. Attached below is a chart with the quantity, weight
and dimensions of the payload for profile 1. I tried to attach this as an active link or a
file but was unsuccessful so uploading it as an image was the only way I could include
it.
Attachment 1: Profile 1 payload chart
Profile 2: 80 adult passenger seats, 20 small child car seats, 10 gallons of water
retardant, a cable pulley system, water pump, water bucket, 10 first aid kits, 10 5 gallon
water jugs, 10 rescue blanket packs and 10 evacuation stretchers will be included on
this profile. 8,836 pounds would be the total payload of this profile before you factor in
how many children or adults board. Attached below is a chart containing the details of
the payload. The below attachment, attachment 2, is a chart containing the estimated
total weight and dimensions of the payload. Again, I tried to attach this as an active link
or a file but was unsuccessful so uploading it as an image was the only way I could
include it. I apologize for the inconvenience.
Attachment 2: Profile 2 payload chart
Profile 3: T
his profile is similar to profile 1, however, no firefighting will be used on this
profile so no groundwater, water pumps or aerial water buckets will be used. Instead,
only the aids included in profile one will be included for the purpose of dropping off an
aiding payload and picking up passengers for evacuation. 80 plane seats for
passengers, 20 child car seats, a cable pulley system for loading and off-loading
payloads into and out of the aircraft, 10 gallons of fire retardent, an EEG monitor
machine, 10 5 gallon drinking water jugs, 3 food/water bundle pallets, 50 Emergency
Preparedness Kits, 10 first aid kits, 10 rescue blanket packs, 10 emergency relief tents,
20 portable emergency oxygen mask and tanks and 10 evacuation stretchers are what
will be in the aircraft for this profile, totalling to 12,805 pounds before you factor in how
many adults and children board. The below attachment, attachment 3, is a chart
containing the estimated total weight and dimensions of the payload.
Attachment 3: Profile 3 payload chart
Profile 1 Drawing
Profile 2 Drawing
Profile 3 drawing:
Human factors were taken into consideration during the design of the aircraft interior.
The crew entrance door in the front was designed for the crew while the cargo door
compartment was designed for the majority of the passengers.
Airfoil 1: Aluminum
Airfoil 1 stands out from the other 2 airfoils because its’ thickness is higher, measuring at 0.3. The span is
60 meters because my aircraft is cargo based and will need to produce more lift as a result of the higher
than average weight of the aircraft. The chord is also the highest as well, measuring in at 2.5 meters. The
camber and angle of attack are relatively average compared to the other airfoil designs with camber
measuring at 0.5 and angle of attack measuring at 3.
Airfoil 2: Fiberglass
Airfoil 2 is very similar to airfoil 1 except some measurements are slightly less. Measuring at 0.2, the
thickness seems to be in the middle of the pack. The span is also 60 meters again because of my high
aircraft weight. The chord is measuring in at 2 meters. The camber is slightly larger than the previous
airfoil designs with camber measuring at 0.6. Angle of attack is also slightly larger than the previous,
measuring in at 5.
Airfoil 3: Steel
Airfoil 3 is the smallest of the 3 airfoils presented. This may seem like a negative feature for a heavy
cargo based aircraft, but this means I can use heavier and stronger material. The span is the smallest at
50 meters. The chord is also the smallest of the three at 1.5 meters. The camber is on par with the other
designs at 0.05 as well as the angle of attack; 3. The thickness is the same at airfoil 2, coming in at 0.2.
Above is the spar design for airfoil design 3. The operating weight of the aircraft has
changed as a result of the airfoils inability to withstand the weight of the original weight.
The first two airfoil designs were not chosen despite passing the initial spar design test
because of the wings large weight.
Description of Automated Feature:My circuit has a PIR sensor which will be monitoring
for infrared light radiated from wildfires. This will be helpful in alerting crewmembers on
board of my aircraft when and where forest fires are. My code has two major decisions,
an “if, else” decision. If the PIR sensor is senses infrared light then the LED will be
actuated, alerting the crewmembers. If infrared light isn’t detected, then the LED will not
be actuated. What are the boundaries or parameters necessary to cause your different
reactions? My sensor reacts reacts be actuating an LED light. The stakeholders will
benefit from a more effective design, which this automation is.
Use case diagram:
Aircrew, passengers, maintenance and fire are all users in my use case diagram.
Aircrew must treat wildfire, transport passengers, fly plane safely and remain safe in
flight. With aircrew treating wildfires, the thermal heat sensor and water are extended.
For transporting passengers and flying the plane safely, seats are included. Safety
mechanisms are also included with aircrew flying the plane safely. Passengers will
remain safe in flight. Maintenance will inspect the plane and repair as needed. Fire just
exists. The user of the automated sensor is the aircrew.
Sequence diagram:
Whether or not heat is detected by the thermal or infrared sensor has no effect on the
sequence of which the thermal or infrared readings are transferred to and displayed on
the LCD sensor. The most viable form of automation should be when installation of a
newly acquired automatic device is a vast majority of the effort used to get the desired
output of the device. Other than simply turning on the LCD sensor, or looking at an
already actuated LCD sensor, the user only reaps the desired outcome of the device.
Once the LCD display is turned on, a real-time and continuous display of the infrared
readings are available to the user.
Activity diagram:
This activity diagram is simple. If the LCD sensor doesn’t turn on then it must be
repaired by maintenance. If the LCD sensor powers on successfully but doesn’t display
the infrared readings then it must be repaired by maintenance. If the LCD sensor
successfully powers on and the infrared readings are displayed on the LCD sensor, then
no further action is required.
Description of Automated Feature:
My circuit has a PIR sensor which will be monitoring for infrared light radiated from
wildfires. This will be helpful in alerting crewmembers on board of my aircraft when and
where forest fires are. My code has two major decisions, an “if, else” decision. If the PIR
sensor is senses infrared light then the LED will be actuated, alerting the crewmembers.
If infrared light isn’t detected, then the LED will not be actuated. What are the
boundaries or parameters necessary to cause your different reactions? My sensor
reacts reacts be actuating an LED light.
Circuit Diagram:
To someone (like me) who doesn’t know much about coding or electrical engineering
yet, this diagram looks like alot is going on when in actuality, there’s only one input and
two possible outputs. The PIR sensor on the top right will detect infrared light and
actuate the LED light as a result. If the PIR sensor doesn’t detect infrared light, then the
LED is not actuated. I received help from instructibles.com with figuring out how to build
and code this assembly.
Arduino Code:
The void setup in this code enables the outputs from the PIR sensor inputed in pinmode
2 to be used in the loop. Pinmode 13 is the designs output which is the LED sensor that
actuates depending on whether or not infrared is detected by the PIR sensor. The void
loop is an “If, else” decision. In block 17 and 18, if digitalread (Pinmode 2) sensor state
is HIGH, then pinmode 13= HIGH. In block 19 and 20, the intended “If, else” decision is if
no input from digitalread 2 is present, then pinmode 13=LOW.
I feel as though my original vision for this sensor was not met with my attempt at
modeling it. First, I did not implement an LCD that would be able to display an image of
the infrared light detected by my PIR sensor. I only had an LED to be able to display any
reaction to the inputs received from the PIR sensor. Second, my code actually failed
when I ran my simulation which is a hurdle I didn’t overcome before the submission of
this memo. However, I can say that I was still mostly happy with the knowledge I gained
about the arduino as well as the other components I experimented with. My original
design idea was still mostly met with the PIR sensor being able to sense infrared light
and then inputting that data in my design to actuate a light; at least there was still an
indication to the crew that infrared light was present or near. I realized that this design
is very delicate. Some slight changes to the input sensors can completely void the
viability of a design. I had many obstacles in learning this new design tool. At first I
could hardly actuate an LED, but the more I experimented and read online, the more my
initial design idea came to life. This was challenging but I’m glad I could learn as much
as I did. I will definitely be using this in the future.
The entirety of this process has been trial and error. The original design requirements
have not been satisfied because they were too ambitious and otherwise unrealistic. If I
were to design a new airplane, or anything at all, I would be much more cautious and
realistic with the goals I set forth. Out of my design requirements, only 5 out of ten are
realistic and can be reasonably met with my current design. The other 5 requirements
are either not present, tested or even remotely realistic the more I learned from this
design process. 100,000 pounds of cargo was a pipe dream in comparison to my 12000
pounds I ended up with. Testing my wing designs and reworking the weight of the
aircraft and airfoils accordingly was a major test factor in this process.
The final airplane design did not turn out how I initially planned. The design process has
guided my design to be more realistic as far as payload, size and lift/drag were
concerned. The final design that I’ve ended up with is far beyond anything I could’ve
made without proper guidance. The amount of things I’d still have to change before I
could have a comprehensive aircraft design seem inconceivably high, however, the
design process would be right by my side if I were to seriously attempt designing my
own aircraft.
The final design actually solves the problem of forest fires, but only aids in the
prevention of harm to people as a result of earthquakes or zombies. This aircraft is still
a viable cargo and passenger aircraft despite not being able to carry 100000 pounds in
its payload.
There are actually so many things I wish I had more time in this course to improve about
my design. The wings, payload and size of my aircraft need to be more universal to each
other. Almost every aspect of this assignment would be different if I had known what I
know now about aircraft weight, wing span, automation and size. All of these things I’ve
learned were a result of trial and error and I learned a lot of knowledge from a lot of
error.
I learned there’s always more to know about something before you start your design
process. I’ve learned how quickly and how much a vision for a design can change from
further insight acquired through the design process. There’s so much room for
improvement on a design when you can allow the design process to mold and shape
the design idea.
https://www.nytimes.com/2012/10/27/world/europe/27iht-letter27.html
https://www.ifrc.org/en/what-we-do/where-we-work/europe/italian-red-cross/
https://www.epactnetwork.com/corp/blog/geographical-breakdown-natural-disasters-eur
ope/
https://www.upi.com/Top_News/World-News/2017/01/21/Rescue-efforts-yield-survivors-
days-after-Italy-hotel-avalanche/8181485025793/
https://www.nytimes.com/2017/01/20/world/europe/italy-avalanche-rescue-hotel.html