Class NK GC/LC -DK

木材運搬船 上甲板部の損傷例 Ship size 4800GT

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Crack in hatch coaming
plate and deck plate

Crack due to poor welding of

rest cover plate (starting point)

Hatch coaming rest

Horizontal plate

Hatch side coaming

Hatch side coaming plate and upper deck

Sketch of repair (Example) plate partly renewed

Chill plate fitted at butt joint of coaming rest and

welding joint between coaming rest and horizontal
plate for one side welding.

-1-
Class NK
一般貨物船 上甲板部の損傷例 Ship size

General Cargo Ship Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Crack in upper deck plate

at hatch side coaming end bracket
due to stress concentration.

Sketch of repair
(example) (A) Softened side coaming
bracket end, or

(B) Additional bracket.

crack in upper deck plate veed

out with stop holes at ends and
welded up

(B)

-2-
Class NK
一般貨物船 上甲板部の損傷例 Ship size

General Cargo Ship Example of Upper Deck Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Heavy corrosion and tear

in hatch side coaming
bracket / hatch end coaming stay

Sketch of repair
(example)

Web plate of coaming end

bracket / coaming stay partly
renewed

-3-
Class NK
木材運搬船 上甲板部の損傷例 Ship size

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Corrosion and tear due to heavy corrosion in hatch coaming stays

and horizontal stiffeners of hatch coaming

Sketch of repair (example)

The heavy corroded hatch coaming stays and

horizontal stiffeners partly renewed

-4-
Class NK
一般貨物船 上甲板部の損傷例 Ship size

General Cargo Ship Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Corrosion and crack around

hole in hatch coaming top plate.

Sketch of repair (Example)

Hatch coaming plate partly renewed

-5-
Class NK
木材運搬船 上甲板部の損傷例 Ship size

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Fasten bolt hole

Compression bar

Hatch coaming
Horizontal plate

Hatch coaming plate

Corrosion and crack due to heavy corrosion

Sketch of repair (Example)

Horizontal plate partly renewed

-6-
Class NK
木材運搬船 上甲板部の損傷例 Ship size

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Corrosion and holes in hatch coaming

horizontal plate

Corrosion and holes in coaming slant

plate

Doubling plate patched on hole

in coaming plate due to wastage

Sketch of repair (Example)

Slant plate, horizontal plate and side

coaming plate partly renewed

-7-
Class NK
木材運搬船 上甲板部の損傷例 Ship size

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

(A) Corrosion and hole in top plate of pontoon hatch cover.

(B) Corrosion and hole in side plate / web plate of pontoon hatch cover.
(C) Corrosion and hole in end plate / end face plate of pontoon hatch cover.

(A)

(C)
(B)

Sketch of repair (Example)

Holed / heavy corroded parts partly renewed

-8-
Class NK
木材運搬船 上甲板の損傷例 Ship size

Lumber Carrier Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Corrosion and tear of bulwark

gusset plate and bulwark stay

Sketch of repair (Example)

Bulwark gusset plate and bulwark

stay partly renewed

-9-
Class NK
一般貨物船 上甲板部の損傷例 Ship size

General Cargo Ship Example of Upper Deck Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Corrosion and tear in bulwark stay and

horizontal stiffener

Sketch of repair (Example)

Bulwark stay and horizontal

stiffener partly renewed

-10-
Class NK
一般貨物船 上甲板部の損傷例 Ship size

General Cargo Ship Example of Upper Deck Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Corrosion and hole in F'cle aft. end wall plate or poop space
front wall plate

Sketch of repair (Example)

Aft. end plate partly renewed

-11-
Class NK GC/LC-CH

木材運搬船 貨物倉部損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Crack in shell plate resulted from fracture of hold
frame at the connection of lower bracket.

Hold frame
Crack initiated in
hold frame at junction
to the bracket due to
stress concentration and
developed to side
shell plate

Sketch of repair (Example)

Hold frame and fractured shell

plate partly renewed

Renewed and modified

bracket

-12-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Separate bracket configurations
(Type A)

Hold frame

Crack in shell plate

Corrosion / tear and crack, and

developed to side shell plate

Sketch of repair (Example)

Fractured shell plate

partly renewed

Heavy corroded part

of bracket partly renewed

-13-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Separate bracket
configurations (Type B)

Hold frame

Crack in shell plate

Corrosion / tear and crack, and

developed to side shell plate

Sketch of repair (Example)

Fracrured shell plate

partly renewed

Corroded part of
bracket partly renewed

-14-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Integrated bracket configuraions

A - sect.

Hold frames

Fillet welding
30-50mm area to be
carefully examined

Crack in shell plate

A
Corrosion and crack developed
to side shell plate due to heavy
corrosion in bracket

Sketch of repair (Example)

Web plate of web frame and

shell plate partly renewed

-15-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
Gusset bracket configurations

Hold frame

Crack in shell plate

Corrosion and tear in

bracket web developed
to side shell

Sketch of repair (Example)

Web plate of hold frame

and shell plate partly renewed

-16-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

A - Section
Corrosion and hole
in hold frame

A-sect.

Crack in shell plate

crack in
shell plate

Sketch of repair (Example)

Corroded part of hold

Shell plate partly renewed
frame partly renewed

-17-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Corrosion and hole in hold frame

Grooving corrosion
in shell plate

Hole

Sketch of repair (Example)

Corroded part of hold frame partly renewed

Repaired by welding

-18-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

A - Section

Crack in shell plate

due to grooving corrosion

Grooving corrosion
A

Crack in shell plate

Sketch of repair (Example)

Shell plate partly renewed

T.Top

-19-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Fallen sideways hold

frame due to cargo
miss-handling and
corrosion

Corrosion and hole / tear in

hold frame and lower bracket

Corrosion / deformation / tear in

lower bracket due to heavy
corrosion and cargo miss-handling

Sketch of repair(Example)

Corroded part of hold

frame partly renewed
and bracket renewed

Corroded and bent hold

frame partly renewed,
and bracket renewed
-20-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Crack in shell plate resulted from crack in

balancing bracket on the collision bulkhead.

Collision bulkhead

Crack in the bracket

Crack in shell plate

Sketch of repair (Example)

Cracked shell
plate partly
renewed

Extension
piece

Modified bracket

-21-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Collision Bhd or E/R front Bhd.

Heavy bend in stringer bracket

and tripping bracket due to
cargo miss-handling

Sketch of repair (Example)

Stringer bracket renewed

Modified tripping bracket with face

-22-
Class NK
Ship size
木材運搬船 貨物倉部の損傷例

LUMBER CARRIER Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Heavy corrosion
and crack in
W.T.B. plate

Heavy corrosion and hole in W.T.B.plate

Sketch of repair (Example) Corroded / cracked / holed

W.T.B.plate partly renewed

-23-
Class NK
一般貨物船 貨物倉部の損傷例 Ship size

General cargo ship Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Corrosion / hole in W.T.B.plate Materials Mild Steel

2nd Deck

Corrosion / hole in W.T.B.plate

Sketch of repair (Example)

Corroded / holed part of W.T.B.plates partly renewed

2nd Deck

-24-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions. Age damage occurred

Sketch of damage
Materials Mild Steel
W.T.BHD plate

Normal position Frames fallen sideways

Normal position 15 degrees 30 degrees 45 degrees

15° 30° 45°

A 100 100 100 100

Z 100 92.6 66.1 57.7

I 100 89.7 58.1 42.0

Fallen sideway BHD stiffeners Stress 100 108 151 174

Deflection 100 111.4 170.0 238.0

Sketch of Repair (Example)

Partly renewed stiffeners

-25-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Age damage occurred

Example of Cargo Hold Regions

Sketch of damage
Materials Mild Stee

Doubling plate on holed tank top

plate due to heavy corrosion Upper Deck Construction

E/R front Bhd

L
C
Side Construction

A sect.

FOT BWT
FOT BWT

L
C

Sketch of repair(Example)

Corroded / holed part of tank

top plate partly renewed
L
C

L
C

-26-
Class NK
一般貨物船 貨物倉部の損傷例 Ship size

General Cargo Ship Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Hole in bilge shell plate around suction pipe

in bilge well due to wastage.

A - sect.
Suction pipe

Bilge well

Hole
A

Shell plate partly renewed

-27-
Class NK
木材運搬船 貨物倉部の損傷例 Ship size

Lumber Carrier Example of Cargo Hold Regions Age damage occurred

Sketch of damage
Materials Mild Steel
① Heavy corrosion in deck longl. beam
② Heavy corrosion in fillet welding bead between
・Deck plate and deck beam, and Upper Deck Construction
・Deck plate and deck trans web.

deck longl. beam

A-A sect

Corrosion in upper deck plate

at exposed side
DECK PLATE A-A sect
deck trans web
Corrosion in upper deck
BEAM
BEAM plate at cargo hold side
Miss of fillet welding bead
due to heavy corrosion.

Sketch of repair (Example)

Deck plate, deck longl. beam,and

trans web. partly renewed

-28-
Class NK GC/LC-DB

木材運搬船 二重底タンク部の損傷例 Ship size

Lumber Carrier Example of Double Bottom tank Reigions Age damage occurred

Sketch of damage
Materials Mild Steel

tank top plate

dent
dent / bend in tank top plate
and longl. beam due to cargo
longl. frame bent miss - handlings.

Sketch of repair( Example )

Tank top plate and longl.

frame partly renewed

-29-
Class NK
木材運搬船 二重底タンク部の損傷例 Ship size

Lumber Carrier Example of Double Bottom tank Regions Age damage occurred

Sketch of damage Materials Mild Steel

Dent / bend / buckle in tank top plate,

longitudinal frame, floor, and stiffener
Inne
r Bo due to cargo miss - handlings.
ttom
Long
itudi
nal F Tank top plate
rame

dent
longitudinal frame bent

floor, stiffener buckled

e
lFram
g i t u dina
Lon
om
Bott

Sketch of repair (Example)

Tank top plate, longitudinal

frame, floor plate and stiffener
partly renewed

-30-
Class NK
一般貨物・木材運搬船 二重底タンク部の損傷例 Ship size

General Cargo Ship /

Example of D.B.tank Regions Age damage occurred
Lumber Carrier
Sketch of damage
Materials Mild Steel

Hole / loss in floor plate, stiffener, tank top longl.

frame and strut due to heavy corrosion at WBT side

Tight girder between

WBT and FOT

Sketch of repair (Example)

Floor plate,stiffener,
tank top longl.frame
and strut partly renewed

-31-
Class NK
一般貨物・木材運搬船 二重底タンク部の損傷例 Ship size

General Cargo Ship /

Example of Double Bottom tank Regions Age damage occurred
Lumber Carrier
Sketch of damage
Materials Mild Steel

Hole in bottom shell plate around suction

bell-mouth in water ballast tank
due to cavitation corrosion.

A - sect.

Cavitation corrosion
Bell-mouth

Hole

Sketch of repair (Example)

Corroded part of bottom

shell plate partly renewed

200mmψor over

-32-
Class NK
一般貨物・木材運搬船 二重底タンク部の損傷例 Ship size

General Cargo Ship /

Example of Double Bottom tank Regions Age damage occurred
Lumber Carrier
Sketch of damage
Materials Mild Steel

Holes in bottom shell plate underneath sounding

pipe in water ballast tanks, bilge tanks
and F.O.Tanks due to wear /wastage.

Sounding pipe

No striking plate
Striking plate

Hole Wear / corrosion in

striking plate

Note : Wear / corrosion in striking plate in FOT is due to sea water from sounding pipe.

Sketch of repair (Example)

Corrosion part of bottom Striking plate renewed

shell plate partly renewed

-33-
Class NK
一般貨物・木材運搬船 その他区画の損傷例 Ship size

General Cargo Ship / Age damage occurred

Example of Double Bottom Regions
Lumber Carrier

Sketch of damage Materials Mild Steel

Hole in bottom shell plate underneath leaked

heating pipes / steam drain pipe.

Under leaked heating pipe Under steam drain pipe

Heating pipe Steam drain pipe

Hot drain
No doubler

void Steam drain

space FOT

Hole Hole

Sketch of repair (Example)

Corroded part of bottom
shell plate partly renewed

Additional
doubler fitted
Corroded part of bottom
shell plate partly renewed

200mmφ or over
200mmφ or over

-34-
Class NK
一般貨物・木材運搬船 その他区画の損傷例 Ship size

General Cargo Ship /

Example of Double Bottom Regions Age damage occurred
Lumber Carrier

Sketch of damage Materials Mild Steel

Hole in bottom shell plate underneath suction /

filling pipe in bilge tank due to wastage.

Sea water bilge tank

or A-sec
Dirty wash water tank

Tank top plate

Suction / Filling pipe

Bottom shell plate

A Hole

Sketch of repair (Example)

Corroded part of bottom

shell plate partly renewed

250mmφ or over

-35-
Class NK GC/LC-FP

一般貨物・木材運搬船 FPT部の損傷例 Ship size

General Cargo Ship /

Example of FPT Regions Age damage occurred
Lumber Carrier
Sketch of damage
Materials Mild Steel
Cracks in shell plate resulted from crack of stiffener in FPT

Crack in shell plate

Crack in stiffener

Sketch of repair (Example)

Crack in shell plate

veed out with stop hole
at ends and welded up.

Replaced with bulb plate

-36-
Class NK
一般貨物・木材運搬船 FPT部の損傷例 Ship size

General Cargo Ship /

Example of FPT Regions Age damage occurred
Lumber Carrier
Sketch of damage
Materials Mild Steel

Crack in side shell plate resulted from excessive

corrosion and hole of web plate of side longitudinal
in FPT.

Cracks in shell plate

Excessive corrosion and hole

Shell plate and side longl.

frame partly renewed

-37-
Class NK
一般貨物・木材運搬船 FPT部の損傷例 Ship size

General Cargo Ship / Example of FPT Regions Age damage occurred

Lumber Carrier
Sketch of damage
Materials Mild Steel

Crack in side shell plate resulted from buckling

and fracture of side transverse web frame due to
excessive corrosion in way of WBT

Set in shell plating

Buckling,corrosion
and crack

Crack in shell plate

Sketch of repair (Example )

Web plate of web frame

partly renewed

Additional stiffener fitted

Horizontal L-S
Shell plate Vertical L-L
partly renewed

-38-
Class NK
一般貨物・木材運搬船 FPT部の損傷例 Ship size

General Cargo Ship / Example of FPT Regions Age damage occurred

Lumber Carrier
Sketch of damage
Materials Mild Steel

Crack in side shell plate resulted from fracture of

side stringer due to excessive corrosion.

Web frame
Crack in shell plate

Corrosion and tear

Side stringer

Sketch of repair (Example)

Shell plate
partly renewed Side stringer
partly renewed

-39-
Class NK
一般貨物船 ＡＰＴ部の損傷例 Ship size

General Cargo Ship Example of APT Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Crack in shell plate due to proppler excited

vibration.

Crack in shell plate

Sketch of repair (Example)

Crack in shell plate veed

out with stop hole at ends
and welded up.

Additional stiffener

-40-
Class NK
一般貨物船 ＡＰＴ部の損傷例 Ship size

General Cargo Ship Example of APT Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Crack in shell plate due to propeller

excited vibration.

Sketch of repair (Example)

Crack in shell plate partly renewed Modified shell stiffener fitted

Original stiffener

-41-
Class NK
一般貨物船 ＡＰＴ部の損傷例 Ship size

General Cargo Ship Example of APT Regions Age damage occurred

Sketch of damage
Materials Mild Steel

Cracks in shell plate due to propeller excited

vibration.

AP 1 2 3 4 5

12

Sketch of repair (Example)

Partly renewed with thicker 11mm plate

AP 1 2 3 4 5

12

-42-
Class NK GC/LC-AP

一般貨物船 ＡＰＴ部の損傷例 Ship size

General Cargo Ship Example of APT Regions Age damage occurred

Sketch of damage Mild Steel

Materials

Crack in shell plate due to propeller

excited vibration.

Crack in floor plate

Crack in shell plate

Sketch of repair (Example)

Modified stiffeners fitted

Shell plate partly renewed

-43-
Class NK
一般貨物船 ＡＰＴ部の損傷例 Ship size

General Cargo Ship Example of APT Regions Age damage occurred

Sketch of damage Materials Mild Steel

Crack in shell plate due to propeller excited

vibration.

Fr 4 5 6

13
Crack in
shell plate

Sketch of repair (Example)

Fr 4 5 6

Finally the propeller was replaced

with a skewed propeller to
reduce excess vibration resulted
from inadequate tip clearance.
13

Partly renewed with

thicker 15mm plate

-44-