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Data perhitungan diambil dari data pabrik pada tanggal 4 April 2017 sampai
dengan 10 April 2017. Semua data yang dipakai berasal dari logsheet unit RCC
Pertamina RU VI Balongan.
Steam = 35.982,33 kg
447.111,19 kg
Maka mol C33H66 : 𝑘𝑔 = 967,77 kgmol
462
𝑘𝑔𝑚𝑜𝑙
35.982,33 𝑘𝑔
Mol H2O = 𝑘𝑔 = 1.999,02 kgmol
18
𝑘𝑔𝑚𝑜𝑙
122
123
Spent Katalis
+
Coke ?
Reaktor
Katalis
Regenerasi ?
Reaksi Cracking
C16H32 + H2 C16H34
M 677,44 1.399,31
Output :
m 677,44 677,44
h - - 677,44 677,44
Output :
m 677,44
Output :
m 290,33
Output :
Spent Katalis
+
Coke ?
3.256.763,40 Kg Reaktor
Katalis
Regenerasi ?
3.215.342,10 Kg
Catatan : Komponen Overhead Vapor Reaktor terdiri dari C2H4, C4H8, C8H18,
C14H28, C17H34
126
Flue Gas ?
Spent Katalis
+
Coke?
Regenerator
3.256.763,40 Kg
Udara Pembakaran
441.761 kg
451.804,92 Kg
Katalis
Regenerasi ?
CO2 = 15,3
O2 + Ar = 1,1
N2 = 77,6
SO2 =0
NO2 =0
CO = 5,2
CO2 = 15,3
SO2 =0
NO2 =0
mendapatkan udara kering harus dikurangi dengan jumlah uap air dalam udara.
Dari hasil pengukuran pada suhu ambient (30˚C) dan relative humidity = 90 %,
= 451.804,92 kg
1
Udara kering = 451.804,92 kg x 1+0,0241 kg H2O/kg udara kering
= 441.172,65 kg
= (451,804,92-441.172,65) kg
= 10.632,27 kg
128
O2 = 21 %
N2 = 79 %
441.172,65 kg
=
28,85 𝑘𝑔/ 𝑘𝑔 𝑚𝑜𝑙
= 15.291,95 kg mol
Mol udara kering x % mol N2 = Mol Flue gas x % mol inert gas (N2+ Ar)
15.291,95 kg mol x 0,79 N2 = flue gas x 0,78531 mol inert gas (N2+ Ar)
= 15.383,28 kgmol
= 799,93 kgmol
= 22.398,05 kg
= 2.353,64 kgmol
129
= 103.560,24 kg
= 25,84 kgmol
= 826,88 kg
= 11.937,43 kgmol
= 334.247,91 kg
= 493.226,22 kg
Karbon ada di coke dihitung dari komposisi flue gas setiap satu mol C yang di
C + O2 CO2
C + ½ O2 CO
C = CO2 + CO
5,2+ 15,3
= 15.383,28 kgmol x 100
= 3.153,57 kgmol
130
C + O2 CO2
C + ½ O2 CO
H2 + ½ O2 H2O
S + O2 SO2
N + O2 NO2
Dimana :
21 mol O2
O2 di udara = mol udara kering x 100 mol udara
21
= 15.291,95 kgmol
100
= 3.211,31kgmol
131
kgmolO2
Excess O2 di flue gas = mol flue gas
100 kgmol FG
0.168 kgmol
= 15.383,28 kgmol
100 kgmol
= 25,84kgmol
C+ 0,5 O2 CO
= 399,97 kgmol
C+ O2 CO2
= 2.353,64 kgmol
= 431,86 kgmol
H2 + ½ O2 H2O
molH
H2 yang terbakar oleh oksigen = O2 bereaksi menjadi H2O x 2 molO2
2
molH
= 431,86 kgmol x 2 molO2
2
= 863,72 kgmol
= 15.546,96 kg
= 39.570,28 kg
133
𝑐𝑜𝑘𝑒 𝑟𝑎𝑡𝑒
coke yield = 𝑓𝑒𝑒𝑑
𝑥 100%
39.570,28
=447.111,19 𝑥 100%
𝑏𝑒𝑟𝑎𝑡 𝐻2
Hydrogen dalam Coke = 𝑏𝑒𝑟𝑎𝑡 𝑐𝑜𝑘𝑒
𝑥 100%
(863,72 x 2)
= 39.570,28
𝑥 100%
= 4,37 %
441.172,65
= 39.570,28
= 11,15
= 94,409 kg cal/kgmol
= 59,334 kg cal/kgmol
2C+O2 2CO
kgmol/jam)
= 21.452,79 kgcal
C+O2 CO2
kgmol)
= 222.204,80 kgcal
135
2H2+O2 2H2O
∆Hc (H2O) = ∆Hc (H2O) kgcal/kmol x (1 kgmol H / 0,5 kgmol O2) x (H2O in
coke kgmol/jam)
= 51.247,96 kgcal
( 21.452,79 +222.204,80+51.247,96)
= 39.570,28
= 7,45 kg cal/kgcoke
menggunakan persamaan :
= 303,02 kgcal/kgcoke
136
= 7,45 + 303,02
= 310,47 kg cal/kgcoke
removal
Q net = mass x Cp x ΔT
= 89,168 kgcal/kgcoke
= 1.653,56 kgcal/kgcoke
137
uap air
∆H H2O =𝑐𝑜𝑘𝑒 𝑟𝑎𝑡𝑒 𝑥 0,5 𝑥 (temperatur regenerator − temperatur mab)
10.632,27
= 39.570,28
𝑥 0,5 𝑥 (748 − 177,61)
= 76,63 kgcal/kgcoke
1851,474
= 39.570,28
= 46,79 kgcal/kgcoke
loss– ΔH removal
= 2.176,62 kg cal/kgcoke
Qnet = mass x Cp x Δ T
𝑄𝑛𝑒𝑡
mass = 𝐶𝑝 𝑥 Δ T
138
(Coke x Q Net )
CCR =
(Cp x (Tcat − T Rx))
(39.570,28 x 2.176,62)
=
(0,275 x (709,44− 525,08))
= 1.698.839,48 kg
Spent Katalis
+
Coke?
Regenerator
3.256.763,40 Kg
Udara Pembakaran
441.761 kg
451.804,92 Kg
Katalis 3.215.342,10 Kg
Regenerasi ?
139
Overhead Vapor ?
Reflux
LCO?
LCO ke Stripper?
Kolom Fraksinasi
Reflux
Decant Oil?
Input
Komponen F (kg) Xf
C2H4 8.129,24 0,018
C4H8 75.873,28 0,172
C8H18 231.684,48 0,525
C14H28 56.904,68 0,129
C17H34 69.098,54 0,156
Total 441.690,22 1
Output
F. Xf = D. Xd + W. Xw + S. Xs
0,01)
D = 362.121,55 kg
140
b. LCO
F. Xf = D. Xd + W. Xw + S. Xs
0,01)
D = 40.728,46 kg
c. DCO
F. Xf = D. Xd + W. Xw + S. Xs
0,01)
D = 41.359,45 kg
Reflux
LCO?
750,10 Kg
Reflux
Decant Oil? 778,04 Kg
Net Bottom
Stripper
Steam
999 kgKg
1000
Input :
Steam = 1.000 kg
Output :
F. Xf = D. Xd
D =104.111kg
F. Xf = D. Xd
D = 2.107,89 kg
Net Bottom
Stripper
Steam
999 kg
1000 Kg
Reflux LCO ?
Input :
Steam = 700 kg
Output :
a. Produk LCO
F. Xf = D. Xd
D = 64.750,75 kg
144
F. Xf = D. Xd
D = 852,85 kg
Top Section
Wash to Wet Gas Compressor ?
WashWater
water
41.062,87 90% C2H4
50.910 kgKg
50% C4H8
1% C8H18
Overhead Vapor
283.110 kg Main Overhead
441.690,22 Kg
Receiver
Sour Water ?
Bottom Section 10% C2H4
Reflux to 15 C-101 ? to 16 E-103 ? 50% C4H8
99% C8H18
Top Section
Wash Water to Wet Gas Compressor ? 36.218,60 Kg
Wash water
41.062,87 Kg 90% C2H4
50.910 kg
50% C4H8
Overhead Vapor 1% C8H18
Overhead Vapor
441.690,22 Kg
283.110 kg Main Overhead
Receiver
Sour Water ?
41.062,87 Kg
Bottom Section 10% C2H4
Reflux to 15 C-101 ? to 16 E-103 ? 50% C4H8
99% C8H18
167.179,75 Kg 238.291,87 Kg
13. Neraca Massa Total
No Komponen Input (kg) Output
(kg)
1 Feed Combined Residu 447.111,19
2 Steam 35.982,33
3 Udara Pembakaran 451.804,92
4 Flue Gas 493.226,22
5 Steam ke C-102 1000
6 Steam ke C-103 700
7 Fraksi Ringan (Unstabilize naptha,LPG,Offgas) 36.218,60
8 Fraksi Berat (Unstabilized naptha, LPG,Offgas) 238.291,87
9 Light Cycle Oil (C14H28) 64.750,75
10 Decant Oil (C17H34) 104.111
11 Injeksi Wash Water 41,062.87
12 Sour Water ex V-106 41,062.87
Total 977.661,31 977.661,31
𝑃𝑟𝑜𝑑𝑢𝑘
Efisiensi Neraca Massa = 𝑥 100%
𝐹𝑒𝑒𝑑
339.261,22kg
= 447.111,19kg
𝑥 100%
= 75,88 %