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Control method of a Photovoltaic Powered


Reverse Osmosis plant without batteries based
on maximum power point tracking
P.C.M. de Carvalho, R.S.T. Pontes, D.S. Oliveira Jr,
D.B. Riffel, R.G.V. de Oliveira, S.B. Mesquita

become a significant technical option to solve this problem


Abstract-- A small-scale photovoltaic powered reverse osmosis through the desalination of brackish and seawater. Mohsen
plant is designed to operate at variable flow/pressure in and Al-Jayyousi [3] investigated the feasibility of different
equatorial areas, enabling it to make efficient use of the naturally desalination technologies in Jordan. They carried out a multi-
varying solar resource. A derivation of a maximum power point
criteria analysis considering economic, technical and
tracking (MPPT) for the photovoltaic (PV) array has been
designed to increase the efficiency of the whole system The environmental criteria, and compared the five most important
control method combines feedforward and feedback voltage desalination technologies. The analyses shows that RO is
control systems from given set of rules. As a first phase, a currently considered the most attractive process to produce
simulation model was developed and validated by experimental fresh water from both brackish and seawater. Some of the
results, obtained from a laboratory prototype. The implemented reasons for this trend are the low specific energy consumption
MPPT algorithm demonstrated cost-effectiveness, simplicity and
of this process and the considerable progress made in
good efficiency, comparable to others algorithms.
membrane technology [4].
Index Terms— Desalination, Photovoltaic power systems, Also, photovoltaic technology is a reliable option for
Reverse osmosis. regions without electric power grid, as most of the rural
communities in the Northeast of Brazil, where one finds
I. INTRODUCTION yearly average temperature of 27 ºC and a solar potential of
about 2000 kWh.m-2. However, the world wide number of
A CCORDING to a report from UNESCO, by the middle of
this century, at worst 7 billion people in sixty countries
will be water-scarce, at best 2 billion people in forty-eight
installations which combine these two technologies is still
very small. Experiments show that a treatment of water
countries. This expectation makes necessary for humanity to through this combination is technically feasible and nowadays
look for new alternative ways of ensuring a dependable supply for stand-alone and small scale a photovoltaic powered
of drinking water. The significance of this problem is reverse osmosis (PV-RO) plant is also viable economically.
increasing in the underdeveloped countries as well as in The pioneer project in Brazil with a PV-RO plant and the
industrialized regions [1]. experiences gathered worldwide are presented on a previous
An example of an area affected by this problem is the paper [5]. The project shows a specific electrical consumption
Northeast Region of Brazil. For water policy purposes, the (energy required to produce one cubic meter of drinking
distribution of rainfall throughout the year is more important water) of 3.03 kWh.m-3, a recovery ratio of 27 % (relation
than the average. The main problem in that region lies in the between permeate water flow and feed water flow) and a
fact that most rainfall (some 85% or more of the precipitation) drinking water cost of US$ 12.76 per m3. The knowledge
occurs within the short rainy season (January-May), and very assembled in the pioneer project, which operated at constant
little more falls during the rest of the year. In addition to the flow (with batteries), permits design a PV-RO plant to operate
intra-seasonal fluctuation, rainfall is variable among years. at variable flow (without batteries), enabling it to make
Often sequences of years exhibit rainfall well below average, efficient use of the naturally varying solar resource. The
leading to the characterization of the region as the drought objective of this project is to develop a control method for
polygon [2]. small scale desalination plants for remote communities. In
Desalination of seawater and brackish water is one of the such projects, to require little maintenance is a fundamental
alternatives for ensuring a dependable supply of drinking point.
water. In recent years the process of reverse osmosis (RO) has

The authors thank the Coordenação de aperfeiçoamento de pessoal de


nível superior (CAPES) for the scholarship given for the fourth author of this
paper.
The authors are with Department of Electrical Engineering (DEE),
Universidade Federal do Ceará (UFC), Fortaleza-CE, Brazil. (e-mail:
carvalho@dee.ufc.br).
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II. PROPOSED PV POWERED REVERSE OSMOSIS PLANT III. DESCRIPTION OF THE CONTROL METHOD
The process of osmosis can be reversed and is then called The PV-RO control proposed consists of a datalogger and a
Reverse Osmosis (RO). This process is used chiefly for control unity for a valve and a DC-DC Buck converter. These
separating the solvent (water) from aqueous salt solutions. unities have different time response, as shown in Fig. 3. The
datalogger, with a measurement and a control module,
establishes the operation strategy of the plant.

Datalogger
DAYS Measurement
Module

Control
MINUTES
Fig. 1. RO Hydraulic Structure Module

The basic RO hydraulic structure is shown in Fig. 1. The


Valve
process of RO occurs when a feed pressure is greater than its SECONDS
Control Unity
osmotic pressure. The feed water flows through the
membrane, leaving 85 to 99 % of the salt behind.
Consequently part of the feed water becomes more Buck
MILISECONDS
concentrated brine. Control Unity

Fig. 3. Control time response


PV array Motor-pump
In order to distinguish between RO plant normal operation
M conditions and the present project conditions, the measured
data have to be normalized. Normalization is a comparison of
Buck converter the actual performance to a give reference performance while
Fig. 2. PV-RO Electrical Structure the influences of operating parameters are taken into account.
These are made by the datalogger measurement module.
The motor-pump is powered by PV array as illustrate in
Fig. 2. Because of the intermittent PV power supply, it is IV. MPPT ALGORITHM
expected variable pressure/flow conditions. About these There is a unique point on the PV current-voltage (I-V)
conditions the membrane manufacturers have been reluctant to characteristic curve, called the maximum power point (MPP),
give warranties regarding their products. However, some at which the array produces maximum output power. In
information is given to orientate the operation [6]: general, when the load is direct-coupled, the operation point is
1. A high start/stop frequency can lower the not at the PV array’s MPP, resulting an oversized PV array.
performance and the lifetime of the membranes; However, because of the small scale of a PV array (less than
2. During low feed flow operation, a minimum 250 Wp), the over-sizing is cheaper than a commercial MPPT.
concentrate flows must be maintained. Hohm and Ropp [7] describe an experimental comparison
Permeate water flow and salt rejection are the key of MPPT efficiencies of the subsequent algorithms: perturb
performance parameters of a reverse osmosis plant. These and observe (P&O), incremental conductance (INC), parasitic
parameters are mainly influenced positively by the capacitance (PC) and constant voltage (CV). It is showed that
temperature and pressure, and negatively by the feed water P&O algorithm is the most commonly used in commercial
salt concentration. converters. INC has a performance level close to P&O, but in
A priori the feed water salt concentration and temperature general the higher implementation cost would not be justified
are uncontrollable and vary along the seasons. Consequently, by an improvement in performance. The PC method leaves
only two variables (pressure and recovery ratio) can be some doubt about an implementation in commercial PV
controllable. Based on that, two operating strategies are because of the use of large input capacitors. At last, the CV
proposed: method shows the worst MPPT efficiency.
1. operate at constant feed pressure; According to this discussion, it was chosen to develop a
2. operate at constant recovery ratio. new algorithm, with lower maintenance-cost, simplicity and
The main components of the PV-RO desalination plant facility to interconnect with a datalogger. The algorithm was
currently being developed are: 1 RO membrane (nominal developed to use in equatorial conditions, as in the case of
permeate water flow of 50 L.h-1), 1 DC motor-pump, 1 buck Brazilian Northeast region.
converter and 3 PV modules (55 Wp each).
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A. Best Fixed Voltage Algorithm Matlab Simulink®, as shown in Fig. 5, where the reference
A statistical research was made to find the best fixed data are the global irradiation and the ambient temperature.
voltage (BFV) to operate the plant close to the MPP. The A Matlab® script [8], was written for the Siemens solar
mathematical model, uses more than one year of ten minutes module SM55 and is based on the equivalent circuit shown in
averaged global irradiation and ambient temperature data. Fig. 6. The Newton’s method is used to solve the equation of
the PV array. The buck converter was implemented with state
PV voltage Load voltage
space averaging of the circuit of the Fig. 7, where the load is a
resistance (1.5 Ω), IPV is the PV array current, C0 is the output
Feedforward control Feedback control capacitor (3.3 mF), Ce is the input capacitor (18.8 mF), L is
(Maintain the PV voltage at 14.9 V) (Maintain the Load voltage at 12 V)
the inductor (110 µH), D is the diodes (2x MUR460) and the
switch S is a Mosfet model IRFZ44N.
VCi VCo
MIN( VCi , VCo )

VC j PH j 01 rS j
1
VPP D1 VPV
d

Fig. 4. Best Fixed Voltage Algorithm flowchart

The basis for the Best Fixed Voltage (BFV) algorithm is Fig. 6. PV model equivalent circuit
the maintenance of the load voltage or the PV array voltage.
The Fig. 4 shows the BFV algorithm flowchart , where VCi is L
the control voltage of the Feedforward control and VC0 is the iPV S v0
control voltage of the Feedback control. The rules of the
proposed control are: if the PV power generates more energy
than the DC pump nominal consumption, the control sets the rSE1 rSE0
output voltage to the nominal load voltage (12V). Otherwise, D R
the control sets the input voltage equal to the BFV (14.9V).
Ce C0
This choice is made finding the lowest control voltage from
the signals (VCi and VCo).
The advantages of this algorithm are simplicity and ease of
implementation. However, it has limitations in efficiency and Fig. 7. Buck converter equivalent circuit
depends on a good mathematical statistical research to find the A. Simulation results
BFV to extract more power from the PV array.
In order to test the MPPT proposed under various global
V. SIMULATION irradiation conditions, the model was simulated with some
particular conditions, maintaining the ambient temperature at
27 ºC.
1) Global irradiation step
Voltage [V] or Current [A]

Fig. 8. IPV change (increase) as a consequence of a global irradiation step

It was simulated a global irradiation step, since the load


Fig. 5. Simulink simulation was set constant at 1.5 Ω. As a consequence for a global
For this research work, a model was implemented in irradiation variation from 500 to 700 W.m-², the control
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changes from Feedforward to Feedback as seen in Fig. 8,


where VPV and IPV are the PV array voltage and current,

Voltage [V] or Current [A]


respectively and VLOAD and ILOAD are the load voltage and
current, in that order. And the opposite, which the global
irradiation decreases, is presented in Fig. 9.
Voltage [V] or Current [A]

Fig. 12. ILOAD variation (decrease) as a consequence of a load step


using the Feedforward control

Voltage [V] or Current [A]


Fig. 9. IPV change (decrease) as a result of a global irradiation step

2) Load step
The response to an increase (1.5 Ω to 2 Ω) and a decrease
(2 Ω to 1.5 Ω) in the load using the Feedback control is shown
in Fig. 10 and Fig.11, respectively. The global irradiation was
set constant at 900 W.m-². The same load variation, but at 400
W.m-², is presented in the Fig. 12 and Fig. 13. They use the
Feedforward control.

Fig. 13. ILOAD variation (increase) as a result of a load step


Voltage [V] or Current [A]

using the Feedforward control

VI. MODEL VALIDATION


A MPPT has been developed using the above-described
control method and tested in the laboratory of the DEE – UFC
as shown in Fig. 14. The used PV array (3x 55 Wp) is located
on the roof of the department.

Fig. 10. ILOAD variation (decrease) as a consequence of a load step


using the Feedback control
Voltage [V] or Current [A]

Fig. 14. MPPT developed in the DEE-UFC laboratory


Fig. 11. ILOAD variation (increase) as a result of a load step
using the Feedfback control
5

18
VPV
16

14

12
Voltage [V]

10

8
VLOAD
6

0
09:00 09:10 09:20 09:30 09:40 09:50 10:00
Time
Fig. 15. Model validation

The measurements were used as reference data for the


simulation model and both measured and calculated (with
marks) results are plotted in Fig. 15. The relevance of the
model is indicated by the coincidence of the values.
Some pictures were recorded by an Oscilloscope. The
channel 1 (Ch1) from the oscilloscope represent the PV
voltage, the Ch2 is the load voltage and the PV current is
illustrated by Ch3. The steps are created with an increase or a
decrease of 1 PV module.
The Feedforward control response is slower than the
Feedback control response, because of any oscillation in PV Fig. 17. Feedforward control response at 1 PV module decreased
array voltage causes a greater oscillation in the load voltage.
B. Feedback control response
A. Feedforward control response The Fig. 18 illustrates the MPPT response at an increase
The Feedforward control response is lower than 80 ms and and a decrease of 1 PV module when the MPPT works with
the Fig. 16 represents an increase of 1 PV module, when the the Feedforward control. The transients showed imperceptible
MPPT uses the Feedforward control. After that, the PV to the load.
module incremented was disconnected and its result is shown
in Fig. 17.

Fig. 18. Feedback control response at 1 PV module firstly decreased


than increased
Fig. 16. Feedforward control response at 1 PV module increased
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VII. CONCLUSION
Ricardo Silva Thé Pontes was born in
The PV array output power can be increased using the Fortaleza, Brazil, where he received the B.Eng.
MPPT implemented in the DEE-UFC laboratory. The used degree from the Federal University of Ceará
(UFC) in 1979, the M.S. and Ph.D. degree from
configuration showed to be adequate for a small-scale PV-RO the Federal University of Viçosa (UFV) in 1983
plant with variable flow (without batteries). Experimental and 2002, respectively.
results have validated the simulation. Although the model uses His research interest is in photovoltaic
a resistive load, the model is a base for a simulation of a powered electrical machines.

motor-pump, because of the good response under load steps.


The DC-DC buck converter efficiency measured in the
laboratory showed average value of 93 %. In order to compare
with others Algorithms, the MPPT efficiency (quotient of the
measured PV power) of the proposed Algorithm is around Demercil S. Oliveira was born in Santos,
80.5 %, a value comparable to the others algorithms. Brazil in 1974. In 1999, he graduated in
electrical engineering in the Federal University
The proposed MPPT algorithm demonstrated cost- of Uberlandia. In 2001, the master’s degree was
effectiveness, simplicity and good efficiency. Moreover, it can obtained at the same university in the Power
easily control the load energy supply and consequently the Electronics concentration area. In 2004, he
obtained the PhD degree from the Institute of
motor-pump operation, only altering the reference voltage. It Power Electronics of the Federal University of
is quite important for the connection with the datalogger and Santa Catarina.
builds together the PV-RO plant control system. His research area interests include high
power dc/dc conversion, soft commutation and
power electronics applications involving
VIII. REFERENCES renewable energy systems.
[1] UNESCO (2004, May 11). Water for people - water for life - the united
nations world water development report. [Online]. Available:
http://www.unesco.org/water/wwap/wwdr/ex_summary/ Douglas B. Riffel was born in Curitiba,
[2] FUNCEME, Rainfall precipitation data of Ceará, Fundação Cearense de Brazil, where he received the B.Eng. degree in
Meteorologia e Recursos Hídricos, 2002. 2002 from the Federal Center of Technological
[3] M.S. Mohsen, O.R. Al-Jayyousi, “Brackish water desalination: an Education (CEFET-PR). He is currently
alternative for water supply enhancement in Jordan”, Desalination, vol. working toward the M.Eng. degree in Federal
124, pp. 163-174, Nov. 1999 University of Ceará (UFC).
[4] A. Maurel, “Desalination of sea water and brackish water”, in Proc. of His research interests include remote area
seminar on water management strategies in Mediterranean countries. power supplies, photovoltaic systems, wind
[5] P.C.M. Carvalho, C. Freire, F.F.D. Montenegro, D.B. Riffel, “The power generation, water desalination and
brazilian experience with a photovoltaic powered reverse osmosis plant”, distributed resources.
Progress in Photovoltaics: Research and Applications, to be published.
[6] DOW (2004, May 11). FILMTEC Technical manual, p. 113. [Online].
Available: http://www.dow.com
[7] D. P. Hohm, M.E. Ropp, “Comparative Study of Maximum Power Point
Tracking Algorithms”, Progress in Photovoltaics: Research and Ricardo Oliveira was born in Parnaíba
Applications, vol. 11, Jan. 2003. (Piauí, Brazil). In 1999 he began studying
[8] G.R. Walker, "Evaluating MPPT converter topologies using a MATLAB Electrical Engineering in the Federal University
PV model”, Journal of Electrical & Electronics Engineering, vol. 21, of Ceará. He has worked with fotovoltaic
no. 1, pp. 49-56, 2001. energy, orientated by Prof. Dr. Paulo Carvalho.
In 2002 he participated of an exchange program
promoted by CAPES and DAAD in Kassel,
IX. BIOGRAPHIES Germany, where studied fotovoltaic and wind
power systems. Nowadays he is in phase of
Paulo Cesar Marques de Carvalho course conclusion.
received the B.Eng. degree from the Federal
University of Ceará (UFC) in 1989, the M.S.
degree from University of Paraíba (UFPB) in
1992 and Ph.D. degree from the University of Samuelson Brito was born in Fortaleza
Paderborn, Germany, in 1997. (Ceará, Brazil). In 2002 he began studying
His research interests include photovoltaic Electrical Engineering in the Federal University
systems, wind power generation and water of Ceará. Nowadays in the second year in
desalination. university he works in the area of fotovoltaic
energy, orientated by Prof. Dr. Paulo Carvalho.

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