IBS Scoring in Malaysia: Case Studies on Promoting Usage of IBS

Setia Precast Sdn Bhd
IBS SCORING IN MALAYSIA

HOW CAN CIDB AND INDUSTRY PLAYERS WORK
HAND IN HAND TO PROMOTE USAGE OF IBS
IBS SCORING SYSTEM & CASE STUDY
1
CONTENT :
1) IBS SCORING SYSTEM

2) CASE STUDY 1 – RESIDENTIAL
3) CASE STUDY 2 – NON-RESIDENTIAL
4) FURTHER ENHANCEMENT TO IBS SCORE SYSTEM
5) CONCLUSION
2
1. IBS Scoring System – IBS Score
First Published : January 2005

First Revision : April 2010
Objective :-
To provide a systematic and structured

assessment system to measure the
usage of IBS in a consistent way.
3
2. Emphasis of IBS Scoring System
- The use of fabricated and precast components.
- Off-site production of components
- The use of standardised components
- Repeatability
- Modular Coordination (MC) in building MS1064
4
Components of IBS Scores

Part 1
Structural Systems (Table 1)

(50 IBS Points)
Full IBS Factors :

- Precast Concrete Columns, Beams &
Slabs
- Prefabricated Steel Structures
- Timber Framed System
Partial IBS Factors :

- Reusable System Formworks for in-
situ concrete structures
Nil IBS Factor :

- Timber Formwork
5
IBS Scoring Attributes
Part 1
Roof (Table 1A)

Full IBS Factors :
- Prefab Timber Roof Truss
- Prefab Metal Roof Truss

- Precut Metal Roof Truss
Nil IBS Factors :

- Timber Roof Trusses
6
Total Score for Part 1
7
Components of IBS Scores Part 2
Wall Systems
(20 IBS Points)
Full IBS Factors :

- Precast Concrete Panel
- Wall Cladding
- Prefabricated Timber Panel
- Full Height Galss Panel
- Dry Wall System
- Pre-Assemble Blockwall

- In-situ Concrete With Reusable
System Formwork
- Blockwork System
Nil IBS Factors :

- Common Brickwall
8
Total Score for Part 2
9

Part 3
Other Simplified
Construction Solutions
(30 IBS Points)
Emphasis on :
- Utilisation of MS1064 Guidelines
- Horizontal & Vertical Repetition
- Buildability
10
Case Study 1 - Residential

Seri Jati Apartment, Setia Alam
948 Units, 6 Blocks, 10 Storey Apartment in a single phase development
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Prefabricated Steel Roof Trusses
Precast Walls for Roof
In-Situ Typical Floor Slabs

Precast Components
- Precast Load Bearing Walls
- Precast Non-Bearing Walls
- Precast Staircases & Landing Slabs
- Precast Lift Core Walls
- Precast Bathroom Slabs
- Precast Air-Cond Ledges
Conventional Construction
- Foundation
- Ground Floor
- Transfer Beam
- RC Slab
CONSTRUCTION SYSTEMS
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IBS Score for Seri Jati Part 1 :
Scoring point :
Use Precast Structural Frames
Part 1 39.1 / 50 with in-situ concrete floor using
Reusable System Formwork
13
IBS Score for Seri Jati Part 2 & 3:
Part 2 18.8 / 20
Scoring point :
Part 3 24.0 / 30 Use Precast Walls

Follow MS1064
81.9 /100
Vertical & Horizontal Repetition
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IBS Score Advantages

- Project has high degree of repetitions for both horizontal and vertical plain.
- Architectural and Structural designs with precast intention to capitalise on
precast advantages.
- High economy of scale with >900 units apartment with a single unit layout.
- Construction logistic is fully considered at planning stage
e.g. wall layout, work sequencing, crane’s capacity and movement.
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IBS Score Disadvantages

- Brickwork/plastering in stand alone amenities building, box-out for M&E
services/risers and kitchen/yard walls.
- Non-compliance in Modular Coordination for structural elements and
architectural design input.
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An exciting external facade with different architecture features reduce the
monotonous of the internal repetitive layout.
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No columns and projected beams

Steel moulds provide consistent quality Consistent squareness
in architecture features Consistent quality
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Case Study 2 – Non-Residential

Hospital Kuala Lumpur (SACCHKL)
FLOOR HEIGHT : 9 STOREYS
FLOOR AREA : 600,000 SQ
USAGE : DAY CARE SPECIALIST CENTRE

COME WITH OPERATION THEATRES
: BUILT IN 3 FLOORS OF INTERNAL CARPARKS
OTHERS : SEPARATE M&E BLOCKS
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ACCHKL - Method to Achieve 70% IBS Score Requirement

a) Columns : Sizes are too heavy for lifting if in precast
components.
Cast in-situ using aluminium formwork
b) Beams : Precast components by Setia Precast
c) Slabs : All wet areas are in-situ construction

Other areas used Precast Hollow Core Slab
by Eastern Pretech supported by PC Beams
from Setia Precast
20
ACCHKL - Method to Achieve 70% IBS Score Requirement

d) Walls : Structural walls used aluminium formwork & other internal and external walls
Lightweight Blocks
e) Staircases : Precast
21
IBS Score :
Part 1
39.2 / 50
Part 2
15.0 / 30
Part 3
16.0 / 20
Total
70.2 /100 22
Logistic Planning to resolve proximity of existing buildings and roads

Crane Passage
Area 1 : Construction up to Roof Level
Area 2 : Remain void for crane movement while
constructing Area 1.
Area 1
: Construct each bay up to RF
and crane retreat to next
bay and repeat sequence.
Area 1 Area 1
Area 2
Area 1
Internal Crane Passage – Maximise Cranage Radius
Area 1 Area 1
Area 2
23
Completed External Facade
24
Completed Internal Views
25
Further Enhancement to IBS Score System
1. Prefabrication
a) Bathroom Pods/Prefabricated Pre-finished Volumetric Construction (PPVC )
- Truly industrialised system of construction, prefabrication and assembled at
factory.
- Eliminate on-site brickworks, plastering, tilings, waterproofing, site wirings
and plumbing works and fittings the smallest room with the most number of
trades.
- Previous IBS Score (2005) allows a maximum of 1 point at Part 3 Prefabricated
Components.
- Proposed to increase IBS points at Part 2 as it comes complete with wall system
and finishes.
26

b) Off-site prefabrication of reinforcement cage for columns, beams and walls
- To consider additional points under previous IBS Score Part 3 (Other labour saving
product / solution).
27
2. Elimination of Labour Intensive Process
a) Use of skin walls/cladding to conceal wirings and pipings, instead of traditional
hacking and plastering.
- Process is clean and systematic
- Good quality finished surface
- No hacking of RC walls and brickworks
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b) Replacement of brickwalls by using Dry Wall System (including cementitious

panels and gypsum boards).
- Bricklaying is a labour intensive process
- Involved lot of construction logistic in moving bricks, sand, cement, water, mixing
equipment, scaffoldings etc. for work to be executed.
- Wet & dirty
- Dry wall system is clean, fast, labour efficient and quality is easily control
Where apply as a full replacement for brickwalls, should be incentively considered

under previous IBS Score Part 3 (Other labour saving solution).
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3. Revision of IBS Score 2010
a) Propose Revision to IBS Score Part 3 2010
- Reinstate 2005 Part 3 Item 3 (Other Prefabricated Component and Labour Saving
Solution) to include more prefab structural / finished components e.g.
prefab staircases, prefab bathroom unit & unitized building modules.
2005 2010
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Conclusion
To target a higher IBS Score :
1) Design shall be modular coordinated, compliance to MS1064 (Utilisation of
Standardise Components).
2) Developers & Contractors to plan for the use of IBS from the beginning including
any simplified construction method.
3) Prefabrications where possible.
4) Minimise labour intensive works where possible e.g. brickwork & plastering.
5) Developers should have a preference for IBS construction so that the project sites
are cleaner, less labour intensive and better quality.
6) Contractors should always be looking at more efficient construction methods.
31
THANK
YOU
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