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AFCON ENERGON
MCC Draw-out Type
Low Voltage Switchgear System
2
Technical data
Standards and specifications type tested low voltage switchgear IEC 60439-1, DIN EN 60439-1 complain IEC 60439-1,
assembly (TTA) VDE 0660 part 500 61439-1
protection against electric shock DIN VDE 50274, VDE 0660, part 514
testing of the response during internal IEC 61641
faults (arc fault) DIN VDE 0660 part 500, supplement 2
Ue 725V AC, Icw = 65 KA, t=300 ms
testing during ground motion
(earthquake testing) IEC 68 part 2 and 3, DIN EN 60068
Creepage distance and
clearances rated impulse withstand voltage (Uimp) 8 kV (12 kV)
overvoltage category III
degree of pollution 3
Rated insulation voltage (Ui) busbar system 1,000 V
switchgear up to 1,000 V
Rated operational voltage (Ue) up to 690 V
Busbars horizontal main busbars rated current up to 3200 A
installation position: top or rear rated peak withstand current (Ipk) up to 220 kA
blank or coated (insulated)
meterial copper Cu-E-F30 rated short-time withstand current (lcw), 1s up to 100 kA
vertical busbar for the
multifunctional outgoing cubicle MD rated current 1,000 A
single pole, enclosed, rated peak withstand current (Ipk) 176 kA
copper Cu-E-F30 rated short-time withstand current (lcw), 1s 80 kA
Rated currents
circuit breaker (ACB) incoming supply, coupler or outgoing feeder up to In = 3200 A
moulded case circuit breaker (MCCB) incoming supply, coupler or outgoing feeder up to In = 1600 A
motor-starter starter combination type 1 or type 2 IEC 947-4-1 up to In = 630 A
Internal separation form 2b to form 4b IEC 60439-1 / DIN EN 60439-1, 7.7
DIN VDE 0660, part 500, 7.7
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SWITCH
GEARS
SOLUTIONS
The ENERGON-Highlights
ENERGON has taken low voltage switchgears to a new level of safety and technology
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ENERGON – Types of cubicles
Versatile functions PD-cubicle Cubicle features:
Benefit from the range of low volt- Withdrawable or fixed mounted air circuit breaker (ACB)
age cubicles ENERGON has to offer circuit-breakers (bus-compatible) design/construction according
you. The cubicles have multiple to requests
functions: Used for: measuring technique according
in example for: incoming supply to customer's specifications
- the incoming supply outgoing feeders 3-pole or 4-pole
- the power distribution with coupler up to 6,300 A
air circuit breakers (ACB’s), moulded up to 690 V
case circuit breakers (MCCB’s) separation up to form 4b (IEC)
or fuse blocks cable connection possible from
- the mounting of converters, the top or from the bottom
soft starters or a partially fixed- compact coupler busriser
mounted design for small con- PD-cubicle possible (width of 200 mm)
sumer’s as well as a program-
mable logic controller (PLC)
motor starters either as with-
drawable or semi-withdrawable
units
2,200
cross-wiring compartment
control-circuit voltage compartment
main busbar compartment
circuit-breaker compartment
cable terminal compartment
500
500 - 1,000 700
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main distribution board with high rated
currents and short-circuit currents
electrical equipment make according to
customer’s requests
bus-compatible for the direct integration of
control systems
1) derating depends on make, frame size, installation status, degree of protection, ambient temperature
2) if cable department is downwards (if upwards min. 700 mm), without cabinet offset
3) depends on make, frame size and required space in control compartment
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utmost personal safety
operation, test and disconnected
position behind closed doors
cross-wiring compartment
main busbar compartment
withdrawable unit compartment
2,200
2,200
2,200
2,200
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powder coating in
accordance with RAL
colour palette (80 μ m) busbars L1, L2, L3 on the top
up to 3 x 100 x 10 mm per
phase bare or coated
double-walled compartment
minimum metal
sheet thickness busbar N / PE (PEN)
of 2 mm
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ENERGON – Types of cubicles
FD-cubicle
The mounted cubicle is
a multifunctional cubicle that
provides the reception of the
following:
control voltage distribution
outgoing feeders in
mounting
soft starter
frequency converter
automation equipment
2,200
cross-wiring compartment
main busbar compartment
switching devices compartment
cable terminal compartment
500
500 - 1,000 700
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N-Type
Contacting Contacting
Disconnected position
module display
main plug control plug The patented contact mecha-
nism ensures that the withdraw-
ble unit can only be withdrawn
Disconnected
position in the disconnected position –
this maximises the user-friend-
liness.
Test position
Contacting Contacting module display
main plug control plug You can safely configure and
test the control circuit while the
circuit breaker is disconnected in
Test position
the test position.
Operating position
Contacting Contacting module display
main plug control plug Main circuit and control circuit are
contacted while the withdrawable
unit is mechanically secured
Operating
position against extraction.
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Q-Type
Small, space saving withdrawable unit can only be withdrawn in the main switch with motor switch-
unit up to 11 KW or 32 A disconnected position (without ing capacity
has the same operating and lock- overriding insertion forces) operating mechanism can be
ing logic as the N-Type compartments can be padlocked padlocked in disconnected mode
mechanical operating / discon- to prevent insertion of withdraw- (maximum of three padlocks)
nected / test position able units common door for 4 Q-Type
disconnection contact for incom- mechanical encoding ensures pro- withdrawable units
ing and outgoing circuits tection against mix-up of units coloured display that can be
control connector adapts to seen through a window on the
changing needs: up to 40 poles, units front panel indicates the
with additional bus contacting switching status
Control elements on the switchgear The following control elements are installed on the switchgear door
door of Q-type small plug-in
modules, with sliding bolt
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Structure and function
Padlocks There are various possibilities to place padlocks on the module racks.
Control elements on switchgear N-type standard modules have the following control elements on
door, with sliding bolt the switchgear door.
1 Open Use the square key to switch from operating to idle mode or vice versa.
Idle / Operation Insert square key here and turn (Max rotatory force when operating plug-in
modules: 10 Nm).
3 Open Use the square key to switch from test to idle mode or vice versa. Place square
Idle / Test key here and turn (Max rotatory force when operating plug-in modules: 10 Nm).
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Structure and function
Mechanical encoding
Modules with identical features and properties are interchangeable.
To make sure that modules with different features are not
interchanged, Q-type small modules and N-type standard module
can be optionally equipped with a mechanical encoding system.
Such encoding makes inadmissible mixing and matching of
modules and boards impossible. If the mechanical encoding of the
module (bushings) does not correspond with that of the rack (pins),
it is not possible to insert the plug-in.
CAUTION!
Hazard of material damage due to faulty
encoding.
Inadmissible mixing and matching of modules
within the switchgear can damage the switchgear
and/or other downstream equipment.
Therefore:
– Make sure there are no critical overlaps with
existing encodings.
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Typical configurations
Motor Protection - DOL Type 2-Normal starting
Example - Manufactured by ABB 50KA/400V/415VAC
Power Rated Circuit breaker for Contactor Thermal release Cable Size of
Current motor protection 400V/415V cross withdra
section wable
up to units type
KW A mm2
3
25A up to MS325-25 16 N2
up 160A up to T2S160 2x95 N3
I>
up 250A up to T3S250 2x95 N3
3
up 320A up to T4S320 2x240 N3
up 400A up to T5S400 2x240 N4
up 630A up to T5S630 4x240 N6
up 800A up to T6S800 4x240 N8
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Transport, packing
Transport
Concerning transport:
For weights of packing units: consult technical data sheets
contained in documentation.
Concerning the location of lugs and other points for lifting and
hoisting: consult transport and loading plans in documentation.
Avoid shocks and impacts during transport and setup.
Be sure not to warp, distort or deform equipment when taking it
down from the wooden transport blocks.
Using a crane to move Cranes may be used for packing units that are equipped with crane
packing units lugs. Conditions:
Cranes, lifting gear, slings etc. must be suitable for the weight
of the packing unit.
The operator must be trained and authorised to use a crane.
Loads must be evenly distributed for lifting.
Slinging loads:
1. Ropes, slings, belts etc must be attached to at least
four crane lugs.
2. Make sure the packing unit is suspended properly.
Compensate, if the centre of gravity is off-centre.
3. Move the load.
Using a fork lift truck to Packing units on pallets may be moved using a fork lift truck,
move packing units provided the following conditions are fulfilled:
The fork lift truck must be suitable for the weight to be lifted.
The operator must be trained and authorised to use a fork lift
truck.
The forks must be long enough to protrude on the opposite
side.
Slinging loads:
1. Drive the forks of the fork lift truck under the packing units.
2. Retract the forks until they protrude on the opposite side.
3. Make sure the packing unit cannot tilt if the centre of gravity is
off-centre.
4. Lift the packing unit up and start moving it.
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Storage and maintenance
Storage
Storing packing units
Conditions for storing packing units:
Indoor storage only
Storage must be dry and dust-free
Avoid contact with aggressive gases, liquids etc.
Protect against direct sun exposure
Protect against mechanical shocks, shaking etc.
Temperature: -5 to 40 °C
Relative humidity: 50 % max. at 40°C max.
When storing for longer than 3 months, check the state of parts and packing units at regular intervals If necessary,
repeat conservation measures.
NOTE
Packing units may display instructions and information for storage going beyond details mentioned
above. Be sure to take good note and comply.
Tightening torques
For tightening torques of screwed connections on electrical equipment see the following table. Values stated apply
to hex screws and bolts with angular thread (V-thread) accor. ISO, toughness 8.8, friction coeI¿FLHQt 0.10 - 0.14,
chromised yellow.
M8 20
M10 39
M12 65
M16 163
CAUTION!
Short circuits
Objects not belonging there, e.g. tools, may cause short circuits in the switchgear.
Therefore:
– Be sure not to forget any objects in thes witchgear after servicing and maintenance.
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AFCON Manufacturing & Contracting Darom LTD.
A member of the Afcon Industries Group - Electro Mechanics Division
Itzhak Nafha 85, P.O.B 1369, Beer Sheva 84113, Israel. Tel. 972-8-6250500, Fax 972-8-6282432