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Article history: The coal mine roof rating (CMRR) is a measure of roof quality or structure competency for bedded roof
Received 23 February 2017 types typically of underground coal mines. The CMRR has been used widely in the US, South Africa,
Received in revised form 26 June 2017 Canada and Australia. In order to investigate the application of the CMRR system in Chinese coal mines,
Accepted 10 April 2018
two coal mines in China located in Panjiang Coal Field in Guizhou Province were investigated. Field data
Available online 25 April 2018
were collected which is required to calculate the CMRR value based on underground exposure. The CMRR
values of 11 locations in two coal mines were calculated. The investigations demonstrated that the
Keywords:
chance of mine roof failure is very low if the CMRR value is more than 50, given adequate support is
Coal mine roof rating
Underground mine
installed in mine. It was found that the CMRR guideline are useful to preliminarily investigate stability
Roof stability in Panjiang Coal Field mines.
Panjiang coal field Ó 2018 Published by Elsevier B.V. on behalf of China University of Mining & Technology. This is an open
access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
https://doi.org/10.1016/j.ijmst.2018.04.005
2095-2686/Ó 2018 Published by Elsevier B.V. on behalf of China University of Mining & Technology.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
492 W. Yongyin et al. / International Journal of Mining Science and Technology 28 (2018) 491–497
and roof falls [8,9,16]. Later, it is followed by a methodology devel- Coal seam No.12 is the major minable coal seam which its
oped for assessing the CMRR from drilling core to deal with limited thickness varies from 1.19 to 8.05 m. The depth of cover ranges
underground exposures [8,9,17]. from 50 to 500 m across the reserve area. The case studies com-
The calculation of the CMRR either from underground expo- prised of five locations within roadways of coal seam No.12 east
sures or from drilling cores has been greatly simplified by the second panel. These roadways were irregular; rectangular in sec-
development of a CMRR computer program [8]. Hill suggests the tion with 4.6 m wide, 2.6 m height on the left side and 3.6 m height
following categorization of roof competency [13]: on the right side. The support parameters of these roadways were
U20–2500 screw steel bolts with spacing of 0.8 m in both row and
CMRR < 45 weak roof line, supplemented by 8.3 m anchor cable with row spacing of 2.4
CMRR = 45–65 moderate roof m and line spacing of 1.6 m. Table 1 shows the information of the
CMRR > 65 strong roof coal mine.
A study shows that 75% of the data fell into the ‘‘weak” or ‘‘mod- 3.1.2. Shanjiaoshu coal mine
erate” categories with an average rating around 53 [13]. By con- Shanjiaoshu Coal Mine is another large mine in the area which
trast, Australian coal industry research in the late 1990s is located between Laowuji Coal Mine and Yueliangtian Coal Mine.
indicated a lower average rating for longwall mines of 50, with Coal seams Nos.10, 12, 15, 17, 18, 18-1, 19 and 20 are the minable
86% of the data falling into the ‘‘weak” or ‘‘moderate” categories coal seams in the mine and vary from 0 to 580 m in depth. The
[13,18,19]. thickness of minable coal seams varies from 2.88 to 30.15 m. The
Because of the successful application of the CMRR in coal mine average thickness of all minable coal seams is 15.48 m. The mine
design and production, the safety situation and environment of started to become productive in 1974 with 1.5 million tons per
coal mines have been greatly improved. This can be shown from year production in 2015.
the statistics of coal mine accident during recent five years or even Coal seam No.10 is the major minable coal seam which its
longer. Especially, the fatalities decreased significantly. According thickness varies from 0.30 to 2.58 m. The depth of cover varies
to Molinda et al., there were 790 injuries and 13 fatalities due to from 50 to 580 m across the reserve area. The case studies com-
roof falls in 1998 [3]. For this reason a number of the National Insti- prised of six locations within roadways of coal seam No.10 west
tute for Occupational Safety and Health ground control research second panel. These roadways were semi-circular arch in section
studies have concentrated on this area. Then CMRR was widely with 5 m wide, 1.3 m wall height and 1.7 m arch height. The sup-
used for a variety of purposes including roof hazard assessment, port parameters of these underground openings were M20-2470
chain pillar design and stress modeling. Thus, the overall safety bolts with row and line spacing of 0.7 m supplemented by 6 m
in American coal mines has improved dramatically. According to anchor cable with row spacing of 2.1 m and line spacing of 0.7 m.
Harris et al., during the period from 2006 to 2010, there were Table 2 demonstrates the information.
only 26 fatalities from strata fall in underground coal mines in
the US [4]. 3.2. Data collection
The CMRR system has extensive application in the US, South
Africa, Canada and Australia [1,10]. Worldwide experience has Fig. 1 demonstrates data collection procedure being imple-
shown that the CMRR is a reliable, meaningful and repeatable mea- mented to gather and organize data from these two coal mines
sure of roof quality and stability. However, so far, there has been [1,2,8]. The information is collected by mine engineers from roof
very limited application for this method in Chinese coal mines. In exposures and roof falls.
this study, stability condition of two coal mines in Panjiang coal
field in Guizhou, China has been considered to investigate the 3.3. Calculation of the CMRR
application of the CMRR.
Calculation of the CMRR values was undertaken using the CMRR
software obtained from the website of the National Institute of
3. Application of CMRR in Chinese coal mines
Occupational Safety and Health (NIOSH).
Fig. 2 shows example of the results being analyzed by the soft-
The suitability of the CMRR categorization of roof competency
ware from location1: 121215 tailgate, Laowuji Coal Mine. Tables 3
in Panjiang coal field is analyzed based on a series of data collected
and 4 show CMRR values being calculated for Laowuji Coal Mine
from underground exposures. Panjiang coal field is rich in coal
and Shanjiaoshu Coal Mine respectively.
reserves with proved reserves of 9.5 billion tons in area of 706
From Tables 3 and 4, it can be seen that the rating of CMRR var-
km2. It is one of the main coal fields in western China. Shanjiaoshu
ies from 50–65. Based on Hill, if CMRR = 45–65, the roof rating is
Coal Mine and Laowuji Coal Mine are the two main mines located
moderate [13]. Therefore, a conclusion can be drawn that the roof
in Panjiang coal field. Thus, application of the CMRR is investigated
of Panjiang coal field is a moderate roof.
in these two coal mines.
3.4. Comparison between the CMRR rating with roof stability condition
3.1. Studied coal mines
Through an empirical study on 37 coal mines in the US, Molinda
3.1.1. Laowuji coal mine et al., showed that roof rock strength measured by the CMRR is the
Laowuji Coal Mine is one of the six coal mines which belong to parameter which is the most closely related to the roof fall rate [3].
Panjiang Coal and Electricity Corporation located in the Panjiang The relationship between roof fall rate and the CMRR rating shows
coal field, nearby the south bank of the Tuochang River. Coal seams that most of the moderate to high roof fall rates are likely to hap-
Nos.3, 4, 10, 12, 14, 18, 22 and 24 are the minable coal seams which pen when CMRR 50. All the cases of CMRR 30 show moderate
have depths ranging between 0 to 550 m. The thickness of minable to high roof fall rates. However, high roof fall rates are rare for
coal seams varies from 0.7 to 26.98 m. The average total thickness cases of CMRR 60.
of all minable coal seams is 12.94 m. The mine started to become Tables 5 and 6 demonstrate the geological condition in some
productive in 1975. By 2015, its coal production had been 1.15 mil- roadways along with the support system being installed and their
lion tons per year. relative CMRR values. According to Tables 5 and 6, it can be
W. Yongyin et al. / International Journal of Mining Science and Technology 28 (2018) 491–497 493
Table 1
A case study locations, Laowuji Coal Mine.
Table 2
A case study locations, Shanjiaoshu Coal Mine.
concluded if adequate support is installed, roof fall rate is very low the presence of groundwater (i.e., the CMRR value is adjusted).
when the CMRR rating is more than 50. These results are in agreement with Molinda et al. [3].
The relationship between the CMRR values and stability condi-
tion of all locations being investigated in Laowuji coal mine and 4. Discussion
Shanjiaoshu coal mine is summarized in Fig. 3.
As is noted in Fig. 3, a1 is the stable dry areas; a2 the stable wet 4.1. Analysis of rate of roof falls in China
areas and the CMRR rating are adjusted by groundwater; a3 the dry
area where roof fall happened; and a4 the wet area where roof fall A comparison between the CMRR values calculated in two coal
happened and the CMRR rating is adjusted by groundwater. mines and stability condition of these mines shows that the CMRR
It can be seen from Fig. 3 that roof fall didn’t happen when the is a suitable stability indicator to investigate stability of roofs in
CMRR value is more than 60 in dry condition and more than 55 in coal mines in Guizhou, China. In addition, the results show that
494 W. Yongyin et al. / International Journal of Mining Science and Technology 28 (2018) 491–497
Fig. 2. Screen shot generated by the CMRR software for Location1: 121215 roadway 4.2. Shortcomings of the CMRR
of Laowuji Coal Mine.
Table 3
Rock mass properties of different units and its CMRR rating of Laowuji Coal Mine.
Table 4
Rock mass properties for different units and its CMRR rating of Shanjiaoshu Coal Mine.
Table 5
Comparison between the CMRR rating with roof stability of roadways in Laowuji Coal Mine.
No. Name of CMRR Roof geological condition Section Support condition Stability
roadway rating condition
1 121215 58.8 Above the tailgate it is 1.4 m Irregular rectangular: 4.6 m U height on the right sidee4.55 CMRR rating with roof Stable
tailgate siltstone, then 0.4 m unminable wide, 2.6 m height on the left stability 0.8 m) supplemented by 8.3 m anchor cable
coal seam then 4.5 m sandstone side, 3.6 m height on the right with row spacing of 2.4 m and line spacing of 1.6 m
2 121219 60.1 Above the tailgate it is 1.3 m side Stable
tailgate siltstone, then 4.7 m sandstone
3 121217 55.5 Above the tailgate it is 1.5 m Stable
tailgate siltstone, then 4.8 m sandstone
4 121218 65.6 Above the tailgate it is 1.4 m Stable
tailgate siltstone, then 0.5 m unminable
coal seam, then 4.3 m sandstone
5 Crosscut 55.2 Above the tailgate it is 1.5 m Semi-circular arch in section U arch heighttand 2.5n section with 5 m wide with roof Roof fall1
sandstone, then 2.2 m coal seam with 5 m wide, 1.0 m wall height stability 0.8 m) supplemented by 8.3 m anchor cable
and 2.5 m arch height with both row and line spacing of 1.4 m
Note: Roof fall1 means the only roof fall happened during the crosscut excavation before supporting when it is across the coal seam No. 12.
496 W. Yongyin et al. / International Journal of Mining Science and Technology 28 (2018) 491–497
Table 6
Comparison between the CMRR rating with roof stability of roadways in Shanjiaoshu Coal Mine.
No. Name of CMRR Roof geological condition Section Support condition Stability
roadway rating condition
1 21103 56.1 Above the tailgate it is 0.3 m grey Semi-circular arch in section M20-2470 bolts support both row and line Stable
tailgate siltstone, then 0.4 m ferruginous with 5 m wide, 1.334 m wall (spacing 0.7 m) supplemented by 6 m anchor
siltstone, 0.6 m grey siltstone and 2.6 m height and 1.666 m arch cable with row spacing of 2.1 m and line spacing
sandstone height of 0.7 m
2 21104 57.6 Above the tailgate it is 0.2 m grey Stable
tailgate siltstone, then 0.4 m ferruginous
siltstone, 0.4 m grey siltstone and 2.7 m
sandstone
3 21105 63.3 Above the tailgate it is 0.2 m grey Stable
tailgate siltstone, then 0.4 m ferruginous
siltstone, 0.5 m grey siltstone and 2.7 m
sandstone
4 21106 57.2 Above the tailgate it is 0.5 m ferruginous Stable
tailgate siltstone, then 0.5 m grey siltstone and
2.7 m sandstone
5 21107 58 Above the tailgate it is 0.4 m ferruginous Stable
tailgate siltstone, then 0.5 m grey siltstone and
2.6 m sandstone
6 21108 58.3 Above the tailgate it is 0.3 m ferruginous Stable
tailgate siltstone, then 0.5 m grey siltstone and
2.6 m sandstone
With the development of the CMRR and the aid of new compu-
tation tools, the future research on the CMRR system can be direc-
ted to develop a mining planning intelligent decision support
systems, and its knowledge base will be based on the CMRR
[27,28].
5. Summary
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