Zhong Yi NDT Co.

,Ltd
Add: No.5 Tong Xing Rd. Zhen An Dist. Dandong, China
Tel: 86-415-6133688 Fax: 86-415-6133688
Email: zhongyi@zhongyi-ndt.com Web: www.zhongyi-ndt.com

Pipeline Crawler

Zhong Yi brand pipeline crawler is a kind of magnetic controlled pipeline robot with
X ray generator of constant potential installed on it for check welding of pipeline.

Running in a wall or pipeline; detect internal defects and flaws through radiography
technology. Pipeline Crawlers move steadily inside the pipe with speed of up to
18m/min to the distance of up to 5 kilometers and provide the efficient inspection of
the pipeline.

Custom made pipeline crawler according to different working situation:

★ 6-16 inch Pipeline Crawler

★ 8.6-14 inch Pipeline Crawler
★ 13-28 inch Pipeline Crawler
★ 20-60 inch Pipeline Crawler
 ﹡M
Magnetic Medium Control Technology

Magnetic controller and receiver

Automatic Forward in pipeline
Slow starting & low-speed positioning
Accurate positioning in pipe
Easy control and labor saving

﹡Emerg
Emerg
Emergeency System

Automatically inspect energy

Auto backward if 30 minutes no signal
Preventing from the loss of inside

﹡ Real Time Function

Protect the X-ray generator

Waterproof, shockproof
Overheating & over voltage protection

﹡ Imported Batteries Supplies

Resist higher temperature

30% more energy than lithium battery
Prevent explosion in overheating condition

﹡ Constant Voltage Control Technology

Ensure density of X ray film

Operating without affected by welding machine
 All Models Specification

Technical parameter ZY-4C ZY-3C ZY-10C

Locating System Magnetic Medium Control

Available Diameter 8.6”-14” 13”-28” 20”-55”

Outline Dimension of
Crawler (mm) 1490×170×150 1300×190×200 1350×240×350

Dimension of Controller 198×102×150 (mm)

Weight 35kg 57kg 93kg
10*7Ah 12V 10*12Ah 12V 10*17Ah 12V
Battery Specification 28kg 44kg 64kg
Turning Radius ≥10D ≥10D ≥7D
Crawling Speed 18 m/min
Max Moving Distance 5 kilometer
Drive Mode Two Wheels Driven Four Wheels Driven
XXHA-1005 XXHA-2005
XXHA-1005 XXHA-1605 XXHA-2505
Suitable Generator XXHA-1605 XXHA-2005 XXHA-3005

X Ray Generator

Model 100kv 160kv 200kv 250kv 300kv

Max. Penetrate A3 Steel 6 mm 15 mm 24 mm 34 mm 40 mm

Weight 13.5kg 17kg 23kg 33kg 38kg

Exposure time 5 minutes

Climbing Slope 30° 30° 40 °

Radiation Angle 360° × 40°

Positioning Precision ±5 mm

Operate Temperature -20℃~+75℃

Store Temperature -40℃~+80℃

Available Humidity ≤90%

Structure and Parts list

NO. ITEM NR

1 CRAWLER 1

2 MAGNETIC CONTROLLER 1

3 MAGNETIC RECEIVER 1
4 X RAY SYSTEM 1
5 BATTERY PACK 1

6 CRAWLER CHARGER 1

7 CONTROLLER CHARGER 1

8 EXTEND AXIS GUIDE 1

9 LIFTING SLIDE PLATE 1

10 LIFTING SUPPORT PLATE 1

11 RECEIVER PLATE 2

12 CHARGING CABLE 1

13 CONNECTING CABLE 1

14 ACCESSORY KIT 1

15 MANUAL 1

Note: Above configuration is only for reference.