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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

XT1200ZB
23P-28199-22

[English (E)] DIC183


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EAU46090

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

INTRODUCTION
EAU10102

Welcome to the Yamaha world of motorcycling!


As the owner of the XT1200ZB, you are benefiting from Yamaha’s vast experience and newest technology regarding the
design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XT1200ZB. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10031

WARNING
Please read this manual carefully and completely before operating this motorcycle.
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IMPORTANT MANUAL INFORMATION


EAU10133

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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IMPORTANT MANUAL INFORMATION

EAU10200

XT1200ZB
OWNER’S MANUAL
©2011 by Yamaha Motor Co., Ltd.
1st edition, August 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

TABLE OF CONTENTS
LOCATION OF IMPORTANT Adjusting the rider seat height ...... 4-25 Removing and installing
LABELS .............................................1-1 Windshield .................................... 4-26 cowlings ...................................... 7-8
Adjusting the front fork ................. 4-27 Checking the spark plugs ............ 7-10
SAFETY INFORMATION ..................2-1 Adjusting the shock absorber Engine oil and oil filter cartridge ... 7-11
assembly ................................... 4-29 Final gear oil ................................ 7-14
DESCRIPTION ..................................3-1 Carriers ........................................ 4-30 Coolant ........................................ 7-15
Left view ..........................................3-1 Luggage strap holders ................. 4-31 Air filter element ........................... 7-16
Right view ........................................3-2 Sidestand ..................................... 4-31 Checking the engine idling
Controls and instruments.................3-3 Ignition circuit cut-off system ........ 4-32 speed ........................................ 7-17
Auxiliary DC jack .......................... 4-34 Checking the throttle grip free
INSTRUMENT AND CONTROL play ........................................... 7-17
FUNCTIONS .......................................4-1 FOR YOUR SAFETY – Valve clearance ........................... 7-17
D-mode (drive mode) ......................4-1 PRE-OPERATION CHECKS ............. 5-1 Tires ............................................. 7-18
Immobilizer system .........................4-1 Spoke wheels .............................. 7-20
Main switch/steering lock ................4-3 OPERATION AND IMPORTANT Clutch lever .................................. 7-20
Indicator lights and RIDING POINTS................................. 6-1 Checking the brake lever free
warning lights ..............................4-4 Starting the engine ......................... 6-1 play ........................................... 7-20
Multi-function meter unit .................4-8 Shifting ........................................... 6-2 Brake light switches ..................... 7-21
Handlebar switches ......................4-15 Tips for reducing fuel Checking the front and
Clutch lever ...................................4-16 consumption ............................... 6-3 rear brake pads ........................ 7-21
Shift pedal .....................................4-17 Engine break-in .............................. 6-3 Checking the brake fluid level ...... 7-22
Brake lever ...................................4-17 Parking ........................................... 6-4 Changing the brake and
Brake pedal ..................................4-18 clutch fluids ............................... 7-23
ABS ..............................................4-19 PERIODIC MAINTENANCE AND Checking and lubricating
Traction control system ................4-20 ADJUSTMENT ................................... 7-1 the cables ................................. 7-24
Fuel tank cap ................................4-21 Owner’s tool kit ............................... 7-2 Checking and lubricating
Fuel ...............................................4-22 Periodic maintenance chart for the throttle grip and cable ......... 7-24
Fuel tank breather hose and the emission control system ....... 7-3 Checking and lubricating
overflow hose ............................4-23 General maintenance and the brake and shift pedals ........ 7-24
Catalytic converter ........................4-23 lubrication chart .......................... 7-4 Checking and lubricating
Rider seat .....................................4-24 the brake and clutch levers ...... 7-25
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TABLE OF CONTENTS
Checking and lubricating the
centerstand and sidestand ........7-26
Lubricating the swingarm pivots ...7-26
Checking the front fork .................7-27
Checking the steering ...................7-27
Checking the wheel bearings .......7-28
Battery ..........................................7-28
Replacing the fuses ......................7-29
Replacing a headlight bulb ...........7-31
Tail/brake light ..............................7-32
Replacing a turn signal light
bulb ...........................................7-33
Replacing a license plate light
bulb ...........................................7-33
Replacing an auxiliary light bulb ...7-34
Troubleshooting ............................7-36
Troubleshooting charts .................7-37

MOTORCYCLE CARE AND


STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3

SPECIFICATIONS .............................9-1

CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Motorcycle noise regulation
(for Australia) ............................10-2
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LOCATION OF IMPORTANT LABELS


EAU10384

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.

1 2 3 4,5 6

9 8 7
1-1
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LOCATION OF IMPORTANT LABELS


1 2
NOTICE ATTENZIONE ATTENTION ACHTUNG ATENCIÓN
• Do not lift here, carr ier may be damaged.
• NEVER sit on the carrier. 1
Refer to instructions in the Owner’s Manual.
• Non sollevare, il por tapacchi potrebbe essere danneggiato. • NE JAMAIS s’asseoir sur le porte-bagages.
• Ne pas soulever ici, car le por te-bagages pourrait être endommagé. Se reporter aux instructions données dans le
• Nicht hier anheben, Gepäckträger könnte beschädigt werden. Manuel du propriétaire.
• No lo levante por aquí, el por taequipajes podr ía resultar dañado. • NON sedersi sul portapacchi.
23P-2815T-00
Fare riferimento al Libretto uso e manutenzione.
• NIEMALS auf dem Gepäckträger sitzen.
Die Anweisungen in der Bedienungsanleitung beachten.
• NUNCA se siente en el portaequipajes.
Consulte las instrucciones del Manual del propietario.
23P-2816K-00

3 4
TIRE INFORMATION WARNING
Cold tire normal pressure should be set BEFORE YOU OPERATE THIS VEHICLE, READ
as fo l l ows. THE OWNER’S MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
• Up to 90 kg (198 lbs) load HELMET, eye protection, and protective clothing.
F RO N T : 2 2 5 k Pa , ( 2 . 2 5 k g f / c m ² ) , 33 psi 5GK-2118K-00
R E A R : 2 5 0 k Pa , ( 2 . 5 0 k g f / c m ² ) , 36 psi
• 9 0 k g ( 1 9 8 l b s ) ~ m a x i mu m l o a d
F RO N T : 2 2 5 k Pa , ( 2 . 2 5 k g f / c m ² ) , 33 psi 5
R E A R : 2 9 0 k Pa , ( 2 . 9 0 k g f / c m ² ) , 42 psi
Use PREMIUM unleaded gasoline with
5PS-21668-10
min. 95 octane(RON).
2S3-2817K-00

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LOCATION OF IMPORTANT LABELS


6 7
39R-00 9504 STATIONARY NOISE TEST INFORMATION
1
41R-03 5010 TESTED 88 dB(A) AT 3625 r/min
E13 53R-01
78R-02
0699
5018 SILENCING SYSTEM : YAMAHA
60R-00 0515 IDENTIFICATION : 23P
23P-2811P-00
23P-2118G-00

8 9

• NEVER ride as a passenger if the passenger seat and grips are removed.
• AUCUN passager ne doit rouler quand la selle du passager et les poignées sont déposées.
• NON trasportare mai un passeggero in assenza della sella e delle maniglie di
sostegno per il passeggero.
• NIEMALS als Beifahrer mitfahren, wenn Beifahrersitz und Haltegriffe abgebaut sind.
• NUNCA monte como pasajero si se ha extraído el asiento y los asideros del pasajero.
23P-2816J-00

4AA-22259-40

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SAFETY INFORMATION
EAU1031A
Safe Riding • Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorist’s blind spot.
Be a Responsible Owner is in safe operating condition. Failure to ● Many accidents involve inexperi-
As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. 2
or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- ● This motorcycle is designed to car- • Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of ● The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of • Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
● Obtain thorough instructions from by an automobile driver who did • We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
● Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
er’s Manual. Therefore: its controls.
● Obtain qualified training in safe • Wear a brightly colored jacket. ● Many accidents have been caused
and proper riding techniques. • Use extra caution when you are by error of the motorcycle opera-
● Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owner’s through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.

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SAFETY INFORMATION
due to excessive speed or under- Protective Apparel Avoid Carbon Monoxide Poisoning
cornering (insufficient lean angle The majority of fatalities from motorcy- All engine exhaust contains carbon
for the speed). cle accidents are the result of head in- monoxide, a deadly gas. Breathing car-
• Always obey the speed limit and juries. The use of a safety helmet is the bon monoxide can cause headaches,
never travel faster than warrant- single most critical factor in the preven- dizziness, drowsiness, nausea, confu-
2 ed by road and traffic conditions. tion or reduction of head injuries. sion, and eventually death.
• Always signal before turning or ● Always wear an approved helmet. Carbon Monoxide is a colorless, odor-
changing lanes. Make sure that ● Wear a face shield or goggles. less, tasteless gas which may be
other motorists can see you. Wind in your unprotected eyes present even if you do not see or smell
● The posture of the operator and could contribute to an impairment any engine exhaust. Deadly levels of
passenger is important for proper of vision that could delay seeing a carbon monoxide can collect rapidly
control. hazard. and you can quickly be overcome and
• The operator should keep both ● The use of a jacket, heavy boots, unable to save yourself. Also, deadly
hands on the handlebar and trousers, gloves, etc., is effective in levels of carbon monoxide can linger
both feet on the operator foot- preventing or reducing abrasions for hours or days in enclosed or poorly
rests during operation to main- or lacerations. ventilated areas. If you experience any
tain control of the motorcycle. ● Never wear loose-fitting clothes, symptoms of carbon monoxide poison-
• The passenger should always otherwise they could catch on the ing, leave the area immediately, get
hold onto the operator, the seat control levers, footrests, or wheels fresh air, and SEEK MEDICAL TREAT-
strap or grab bar, if equipped, and cause injury or an accident. MENT.
with both hands and keep both ● Always wear protective clothing ● Do not run engine indoors. Even if
feet on the passenger footrests. that covers your legs, ankles, and you try to ventilate engine exhaust
Never carry a passenger unless feet. The engine or exhaust sys- with fans or open windows and
he or she can firmly place both tem become very hot during or af- doors, carbon monoxide can rap-
feet on the passenger footrests. ter operation and can cause burns. idly reach dangerous levels.
● Never ride under the influence of ● A passenger should also observe ● Do not run engine in poorly venti-
alcohol or other drugs. the above precautions. lated or partially enclosed areas
such as barns, garages, or car-
ports.
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SAFETY INFORMATION
● Do not run engine outdoors where When loading within this weight limit, tents, can create unstable han-
engine exhaust can be drawn into keep the following in mind: dling or a slow steering re-
a building through openings such ● Cargo and accessory weight sponse.
as windows and doors. should be kept as low and close to ● This vehicle is not designed to
the motorcycle as possible. Se- pull a trailer or to be attached to
Loading curely pack your heaviest items as a sidecar. 2
Adding accessories or cargo to your close to the center of the vehicle as
motorcycle can adversely affect stabili- possible and make sure to distrib- Genuine Yamaha Accessories
ty and handling if the weight distribution ute the weight as evenly as possi- Choosing accessories for your vehicle
of the motorcycle is changed. To avoid ble on both sides of the motorcycle is an important decision. Genuine
the possibility of an accident, use ex- to minimize imbalance or instabili- Yamaha accessories, which are avail-
treme caution when adding cargo or ty. able only from a Yamaha dealer, have
accessories to your motorcycle. Use ● Shifting weights can create a sud- been designed, tested, and approved
extra care when riding a motorcycle den imbalance. Make sure that ac- by Yamaha for use on your vehicle.
that has added cargo or accessories. cessories and cargo are securely Many companies with no connection to
Here, along with the information about attached to the motorcycle before Yamaha manufacture parts and acces-
accessories below, are some general riding. Check accessory mounts sories or offer other modifications for
guidelines to follow if loading cargo to and cargo restraints frequently. Yamaha vehicles. Yamaha is not in a
your motorcycle: • Properly adjust the suspension position to test the products that these
The total weight of the operator, pas- for your load (suspension-ad- aftermarket companies produce.
senger, accessories and cargo must justable models only), and Therefore, Yamaha can neither en-
not exceed the maximum load limit. check the condition and pres- dorse nor recommend the use of ac-
Operation of an overloaded vehicle sure of your tires. cessories not sold by Yamaha or
could cause an accident. • Never attach any large or heavy modifications not specifically recom-
items to the handlebar, front mended by Yamaha, even if sold and
Maximum load: fork, or front fender. These installed by a Yamaha dealer.
209 kg (461 lb) items, including such cargo as
sleeping bags, duffel bags, or

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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to • Accessories fitted to the handle- ● Use caution when adding electri-
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
2 nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the
or modifications are not suitable be- weight distribution or aerody- motorcycle’s electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicle’s design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others • Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under “Load- the motorcycle may become un- es, and combinations may not be
ing” when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 7-18 for tire
● Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before • Certain accessories can dis- Transporting the Motorcycle
using it to make sure that it does place the operator from his or Be sure to observe following instruc-
not in any way reduce ground her normal riding position. This tions before transporting the motorcy-
clearance or cornering clearance, improper position limits the free- cle in another vehicle.
dom of movement of the opera- ● Remove all loose items from the
motorcycle.

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SAFETY INFORMATION
● Check that the fuel cock (if
equipped) is in the “OFF” position
and that there are no fuel leaks.
● Point the front wheel straight
ahead on the trailer or in the truck
bed, and choke it in a rail to pre- 2
vent movement.
● Shift the transmission in gear (for
models with a manual transmis-
sion).
● Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
● The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.

2-5
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DESCRIPTION
EAU10410

Left view
1 2 3 4

11 10 9 8 7 65
1. Fuel tank cap (page 4-21) 9. Engine oil drain bolt (oil tank) (page 7-11)
2. Seat lock (page 4-24) 10.Engine oil drain bolt (crankcase) (page 7-11)
3. Grab bar 11.Engine oil filter cartridge (page 7-11)
4. Carrier (page 4-30)
5. Final gear oil filler bolt (page 7-14)
6. Final gear oil drain bolt (page 7-14)
7. Coolant reservoir (page 7-15)
8. Shift pedal (page 4-17)

3-1
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DESCRIPTION
EAU10420

Right view
1 2 3 4

3
5
6
7

14 13 12 11 10 9 8
1. Rear brake fluid reservoir (page 7-22) 9. Owner’s tool kit (page 7-2)
2. Shock absorber assembly spring preload adjusting knob (page 4-29) 10.Battery (page 7-28)
3. Front fork rebound damping force adjusting screw (page 4-27) 11.Engine oil filler cap (page 7-11)
4. Front fork spring preload adjusting bolt (page 4-27) 12.Engine oil level check window (page 7-11)
5. Main fuse (page 7-29) 13.Brake pedal (page 4-18)
6. ABS motor fuse (page 7-29) 14.Shock absorber assembly rebound damping force adjusting knob
7. Fuse box (page 7-29) (page 4-29)
8. Front fork compression damping force adjusting screw (page 4-27)

3-2
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DESCRIPTION
EAU10430

Controls and instruments


1 2 3 4 5 6 7 8

10 9
1. Clutch lever (page 4-16) 9. Throttle grip (page 7-17)
2. Left handlebar switches (page 4-15) 10.Main switch/steering lock (page 4-3)
3. Clutch fluid reservoir (page 7-22)
4. Multi-function meter unit (page 4-8)
5. Auxiliary DC jack (page 4-34)
6. Front brake fluid reservoir (page 7-22)
7. Right handlebar switches (page 4-15)
8. Brake lever (page 4-17)

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INSTRUMENT AND CONTROL FUNCTIONS


EAU49431
Touring mode “T” EAU10977

D-mode (drive mode) The touring mode “T” is suitable for var- Immobilizer system
D-mode is an electronically controlled ious riding conditions.
engine performance system with two This mode allows the rider to enjoy
mode selections (touring mode “T” and smooth drivability from the low-speed
sports mode “S”). range to the high-speed range.
Push the drive mode switch “MODE” to
switch between modes. (See page Sports mode “S”
4-16 for an explanation of the drive This mode offers a sportier engine re-
mode switch.) sponse in the low- to mid-speed range
compared to the touring mode. 4
1. Code re-registering key (red bow)
2. Standard keys (black bow)

This vehicle is equipped with an immo-


bilizer system to help prevent theft by
re-registering codes in the standard
1 keys. This system consists of the fol-
lowing:
● a code re-registering key (with a
1. Drive mode switch “MODE”
red bow)
● two standard keys (with a black
TIP bow) that can be re-registered with
Before using D-mode, make sure you new codes
understand its operation along with the ● a transponder (which is installed in
operation of the drive mode switch. the code re-registering key)
● an immobilizer unit
● an ECU

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INSTRUMENT AND CONTROL FUNCTIONS


● an immobilizer system indicator mended to use either standard ● Keep other immobilizer system
light (See page 4-8.) key and keep the code re-regis- keys away from the main switch
The key with the red bow is used to reg- tering key in a safe place. as they may cause signal inter-
ister codes in each standard key. Since ● Do not submerse any key in wa- ference.
re-registering is a difficult process, take ter.
the vehicle along with all three keys to ● Do not expose any key to exces-
a Yamaha dealer to have them re-reg- sively high temperatures.
istered. Do not use the key with the red ● Do not place any key close to
bow for driving. It should only be used magnets (this includes, but not
for re-registering the standard keys. Al- limited to, products such as
4 ways use a standard key for driving. speakers, etc.).
ECA11821
● Do not place items that transmit
NOTICE electrical signals close to any
● DO NOT LOSE THE CODE RE- key.
REGISTERING KEY! CONTACT ● Do not place heavy items on any
YOUR DEALER IMMEDIATELY key.
IF IT IS LOST! If the code re-reg- ● Do not grind any key or alter its
istering key is lost, registering shape.
new codes in the standard keys ● Do not disassemble the plastic
is impossible. The standard part of any key.
keys can still be used to start ● Do not put two keys of any im-
the vehicle, however if code re- mobilizer system on the same
registering is required (i.e., if a key ring.
new standard key is made or all ● Keep the standard keys as well
keys are lost) the entire immobi- as keys of other immobilizer
lizer system must be replaced. systems away from this vehi-
Therefore, it is highly recom- cle’s code re-registering key.

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INSTRUMENT AND CONTROL FUNCTIONS


EAU10472 EAU26811
To lock the steering
Main switch/steering lock ON
All electrical circuits are supplied with 1 2
power; the meter lighting, taillights, li-
cense plate light and auxiliary lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlights come on automatically
when the engine is started and stay on
until the key is turned to “OFF”. 1. Push. 4
The main switch/steering lock controls 2. Turn.
EAU10661
the ignition and lighting systems, and is OFF 1. Turn the handlebars all the way to
used to lock the steering. The various All electrical systems are off. The key the left or right.
positions are described below. can be removed. 2. Push the key in from the “OFF” po-
EWA10061
TIP sition, and then turn it to “LOCK”
WARNING while still pushing it.
Be sure to use the standard key (black
bow) for regular use of the vehicle. To Never turn the key to “OFF” or 3. Remove the key.
minimize the risk of losing the code re- “LOCK” while the vehicle is moving.
registering key (red bow), keep it in a Otherwise the electrical systems will
safe place and only use it for code re- be switched off, which may result in
registering. loss of control or an accident.

EAU10691
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.

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INSTRUMENT AND CONTROL FUNCTIONS


To unlock the steering ECA11020 EAU49391

NOTICE Indicator lights and warning


1 2 Do not use the parking position for lights
an extended length of time, other- 6789 10
wise the battery may discharge.

5
4
3
2
4 1. Push. 1
2. Turn.
1. Engine trouble warning light “ ”
Push the key into the main switch, and 2. Oil level warning light “ ”
then turn it to “OFF” while still pushing 3. Traction control system indicator/warning
it. light “TCS”
4. Left turn signal indicator light “ ”
EAU39460 5. Anti-lock Brake System (ABS) warning
(Parking) light “ ABS ”
The steering is locked, and the tail- 6. High beam indicator light “ ”
lights, license plate light and auxiliary 7. Neutral indicator light “ ”
lights are on. The hazard lights and turn 8. Coolant temperature warning light “ ”
signal lights can be turned on, but all 9. Immobilizer system indicator light
10.Right turn signal indicator light “ ”
other electrical systems are off. The
key can be removed.
The steering must be locked before the
key can be turned to “ ”.

4-4
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INSTRUMENT AND CONTROL FUNCTIONS


EAU11030
If the warning light does not come on
Turn signal indicator lights “ ” TIP
initially when the key is turned to “ON”,
and “ ” ● Even if the oil level is sufficient, the
or if the warning light remains on, have
The corresponding indicator light flash- warning light may flicker when
a Yamaha dealer check the electrical
es when the turn signal switch is riding on a slope or during sudden
circuit.
pushed to the left or right. acceleration or deceleration, but ECA10021
this is not a malfunction. NOTICE
EAU11060
● This model is also equipped with a
Neutral indicator light “ ” Do not continue to operate the en-
self-diagnosis device for the oil
This indicator light comes on when the gine if it is overheating.
level detection circuit. If a problem
transmission is in the neutral position.
is detected in the oil level detection
TIP 4
circuit, the following cycle will be
EAU11080
● For radiator-fan-equipped vehi-
High beam indicator light “ ” repeated until the malfunction is
cles, the radiator fan(s) automati-
This indicator light comes on when the corrected: The oil level warning
cally switch on or off according to
high beam of the headlight is switched light will flash ten times, then go off
the coolant temperature in the ra-
on. for 2.5 seconds. If this occurs,
diator.
have a Yamaha dealer check the
● If the engine overheats, see page
EAU11254
vehicle.
Oil level warning light “ ” 7-38 for further instructions.
This warning light comes on if the en- EAU49424
gine oil level is low. Coolant temperature warning
The electrical circuit of the warning light light “ ”
can be checked by turning the key to This warning light comes on if the en-
“ON”. The warning light should come gine overheats. If this occurs, stop the
on for a few seconds, and then go off. engine immediately and allow the en-
If the warning light does not come on gine to cool.
initially when the key is turned to “ON”, The electrical circuit of the warning light
or if the warning light remains on, have can be checked by turning the key to
a Yamaha dealer check the electrical “ON”. The warning light should come
circuit. on for a few seconds, and then go off.
4-5
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INSTRUMENT AND CONTROL FUNCTIONS


Display Conditions What to do

Under 39 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)

40–116 °C Coolant temperature is dis-


OK. Go ahead with riding.
(104–242 °F) played.
4

117–120 °C Stop the vehicle and allow it to idle until


Message “HI” flashes.
(243–249 °F) the coolant temperature goes down.

Above 121 °C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 250 °F) Warning light comes on. (See page 7-38.)

4-6
U23P22E0.book Page 7 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU11534 EWA10081
The electrical circuit of the light can be
Engine trouble warning light “ ” WARNING checked by turning the key to “ON”.
This warning light comes on or flashes
If the ABS warning light comes on or The light should come on for a few sec-
if a problem is detected in the electrical
flashes while riding, the brake sys- onds, and then go off.
circuit monitoring the engine. If this oc-
tem reverts to conventional braking. If the light does not come on initially
curs, have a Yamaha dealer check the
Therefore, be careful not to cause when the key is turned to “ON”, or if the
self-diagnosis system. (See page 4-13
the wheels to lock during emergen- light remains on, have a Yamaha deal-
for an explanation of the self-diagnosis
cy braking. If the warning light er check the electrical circuit.
device.)
comes on or flashes while riding, When the switch is set to “TCS” modes
The electrical circuit of the warning light
have a Yamaha dealer check the “1” or “2”, and the traction control sys-
can be checked by turning the key to
brake system as soon as possible. tem is operating, the indicator light 4
“ON”. The warning light should come
flashes.
on for a few seconds, and then go off. The electrical circuit of the warning light
If the traction control system disables
If the warning light does not come on can be checked by turning the key to
while riding, “TCS” “Off” is displayed,
initially when the key is turned to “ON”, “ON”. The warning light should come
and the indicator/warning light and en-
or if the warning light remains on, have on for a few seconds, and then go off.
gine trouble warning light come on.
a Yamaha dealer check the electrical If the warning light does not come on
(See page 4-20 for an explanation of
circuit. initially when the key is turned to “ON”,
the traction control system.)
or if the warning light remains on, have
EAU49760
a Yamaha dealer check the electrical
ABS warning light “ ” ABS

circuit.
If this warning light comes on or flashes
while riding, the ABS and the unified EAU49401
brake system may not work correctly. If Traction control system indica-
this occurs, have a Yamaha dealer tor/warning light “TCS”
check the system as soon as possible. This indicator/warning light flashes
(See page 4-19.) when the traction control system en-
gages.

4-7
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INSTRUMENT AND CONTROL FUNCTIONS


When the key is turned to “OFF” and 30 EAU49616

seconds have passed, the indicator Multi-function meter unit


light will start flashing indicating the im- 1 2 3 4 5
mobilizer system is enabled. After 24
hours have passed, the indicator light
will stop flashing, however the immobi-
lizer system is still enabled.
The self-diagnosis device also detects
1 2 3 problems in the immobilizer system cir-
1. Traction control system indicator/warning cuits. (See page 4-13 for an explana-
4 light “TCS” tion of the self-diagnosis device.) 11 10 9 8 7 6
2. Engine trouble warning light “ ” 1. Tachometer
3. Traction control system mode display 2. Traction control system mode display
3. Coolant temperature display/air intake tem-
Try to reset the traction control system perature display/instantaneous fuel con-
and the lights by following the proce- sumption display/average fuel consumption
display
dures under “Resetting” on page 4-21.
4. Speedometer
EAU38624
5. Fuel meter
Immobilizer system indicator light 6. Drive mode display
The electrical circuit of the indicator 7. Clock
light can be checked by turning the key 8. Right set button
9. Left set button
to “ON”. The indicator light should
10.Odometer/tripmeter/fuel reserve tripmeter
come on for a few seconds, and then
11.Traction control system switch
go off.
If the indicator light does not come on EWA12422

initially when the key is turned to “ON”, WARNING


or if the indicator light remains on, have Be sure to stop the vehicle before
a Yamaha dealer check the electrical making any setting changes to the
circuit. multi-function meter unit. Changing
4-8
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INSTRUMENT AND CONTROL FUNCTIONS


settings while riding can distract the ● an LCD and tachometer bright- When the key is turned to “ON”, the ta-
operator and increase the risk of an ness control mode chometer needle sweeps once across
accident. The left and right set buttons, located the r/min range and then returns to zero
under the display, allow you to control r/min in order to test the electrical cir-
The multi-function meter unit is
or change the settings in the multi-func- cuit.
equipped with the following:
tion meter unit. ECA10031
● a speedometer NOTICE
● a tachometer TIP
Do not operate the engine in the ta-
● an odometer To use the left and right buttons, the
chometer red zone.
● two tripmeters (which show the key must be turned to “ON”, except for
Red zone: 7750 r/min and above
distance traveled since they were the brightness mode.
4
last set to zero)
● a fuel reserve tripmeter (which Odometer and tripmeter modes
Tachometer
shows the distance traveled since
the last segment of the fuel meter 1 2
started flashing)
● a clock
● a fuel meter 1
● an air intake temperature display
● a coolant temperature display
● a fuel consumption display (instan-
taneous and average consumption 2
functions) 1. Odometer/tripmeter/fuel reserve tripmeter
1. Tachometer
● a drive mode display (which shows 2. Left set button
2. Tachometer red zone
the selected drive mode)
Pushing the left button switches the dis-
● a traction control system mode dis- The electric tachometer allows the rider
play between the odometer mode
play (which shows the selected to monitor the engine speed and keep it
“ODO” and the tripmeter modes “TRIP
traction control system mode) within the ideal power range.
1” and “TRIP 2” in the following order:
● a self-diagnosis device
ODO → TRIP 1 → TRIP 2 → ODO
4-9
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INSTRUMENT AND CONTROL FUNCTIONS


Clock 3. Push the left button; the minute
TIP
digits start flashing.
When selecting “TRIP 1” or “TRIP 2”,
4. Push the right button to set the
the display flashes for five seconds.
minutes.
When approximately 3.9 L (1.03 US 5. Push the left button; the clock
gal, 0.86 Imp.gal) of fuel remains in the starts after the button is released.
1
fuel tank, the display automatically
changes to the fuel reserve tripmeter Fuel meter
mode “TRIP F” and starts counting the
distance traveled from that point. In that 3 2
4 case, pushing the left button switches 1. Clock
the display between the various tripme- 2. Right set button
ter and odometer modes in the follow- 3. Left set button
ing order:
TRIP F → ODO → TRIP 1 → TRIP 2 → The clock displays when the key is
TRIP F turned to “ON”. In addition, the clock
can be displayed for 10 seconds by
TIP pushing the left button when the main 1
When selecting “TRIP 1”, “TRIP 2” or 1. Fuel meter
switch is in the “OFF” or “LOCK” posi-
“TRIP F”, the display flashes for five tion. The fuel meter indicates the amount of
seconds. fuel in the fuel tank. The display seg-
To reset a tripmeter, select it by push- To set the clock ments of the fuel meter disappear to-
ing the left button, and then push this 1. Push the left button and right but- wards “E” (Empty) as the fuel level
button for at least one second while the ton together for at least three sec- decreases. When the last segment
display is flashing. If you do not reset onds. starts flashing, refuel as soon as possi-
the fuel reserve tripmeter manually, it 2. When the hour digits start flashing, ble.
resets itself automatically and the dis- push the right button to set the When the key is turned to “ON”, all dis-
play returns to the prior mode after re- hours. play segments come on once in order
fueling and traveling 5 km (3 mi). to test the electrical circuit.
4-10
U23P22E0.book Page 11 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


Push the right button to switch the dis-
TIP TIP
play between the air intake tempera-
This fuel meter is equipped with a self- Even when the air intake temperature
ture mode, the coolant temperature
diagnosis system. If a problem is de- mode is selected, in the case of engine
mode, the instantaneous fuel con-
tected in the electrical circuit, all display overheating, the coolant temperature
sumption mode “km/L” or “L/100 km”,
segments start flashing. If this occurs, mode appears, the coolant tempera-
and the average fuel consumption
have a Yamaha dealer check the elec- ture warning light comes on, and “HI”
mode “AVE_ _._ km/L” or “AVE_ _._
trical circuit. flashes in the display.
L/100 km” in the following order:
Air intake temperature, coolant tem- air intake temperature → coolant tem- Coolant temperature mode
perature, instantaneous fuel con- perature → km/L or L/100 km → AVE_ 4
1
sumption and average fuel _._ km/L or AVE_ _._ L/100 km → air
consumption modes intake temperature
1 Air intake temperature mode
1

1. Coolant temperature display

The coolant temperature display indi-


2
cates the temperature of the coolant.
1. Coolant temperature display/air intake tem- ECA10021
perature display/instantaneous fuel con-
sumption display/average fuel consumption NOTICE
display 1. Air intake temperature display Do not continue to operate the en-
2. Right set button
The air intake temperature display indi- gine if it is overheating.
cates the temperature of the air drawn
into the air filter case.
4-11
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INSTRUMENT AND CONTROL FUNCTIONS


Instantaneous fuel consumption mode ● The “AVE_ _._ L/100 km” display
TIP
shows the average amount of fuel
The instantaneous fuel consumption
1 necessary to travel 100 km.
displays when the vehicle speed reach-
To switch between the average fuel
es 20 km/h (12 mi/h).
consumption displays, push the right
button when one of the displays is
Average fuel consumption mode shown.
To reset the average fuel consumption
1 display, select it by pushing the right
2 button, and then push the right button
4 1. Instantaneous fuel consumption display for at least one second while the dis-
2. Right set button play is flashing.

The instantaneous fuel consumption TIP


display modes “km/L” or “L/100 km” After the display is reset, the average
show the fuel consumption under the fuel consumption is not displayed until
2
current riding conditions. the vehicle has traveled 1 km (0.6 mi).
1. Average fuel consumption display
● The “km/L” display shows the dis- 2. Right set button
tance that can be traveled on 1.0 L
of fuel. The average fuel consumption display
● The “L/100 km” display shows the
modes “AVE_ _._ km/L” or “AVE_ _._
amount of fuel necessary to travel L/100 km” show the average fuel con-
100 km. sumption since the display was last re-
To switch between the instantaneous set.
● The “AVE_ _._ km/L” display
fuel consumption displays, push the
right button when one of the displays is shows the average distance that
shown. can be traveled on 1.0 L of fuel.

4-12
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INSTRUMENT AND CONTROL FUNCTIONS


Drive mode display Traction control system mode dis- Self-diagnosis device
play

1 1 2 3
1. Drive mode display 1 1. Engine trouble warning light “ ” 4
1. Traction control system mode display 2. Immobilizer system indicator light
This display indicates which drive 3. Error code display
mode has been selected: Touring This display indicates which traction
mode “T” or sports mode “S”. For more control system mode has been select- This model is equipped with a self-diag-
details on the modes and on how to se- ed: “1”, “2” or “Off”. For more details on nosis device for various electrical cir-
lect them, refer to pages 4-1 and 4-16. the modes and on how to select them, cuits.
refer to page 4-20. If a problem is detected in any other cir-
cuit, the engine trouble warning light
comes on and the display indicates an
error code.
If the display indicates any error codes,
note the code number, and then have a
Yamaha dealer check the vehicle.
If a problem is detected in the immobi-
lizer system circuits, the immobilizer
system indicator light flashes and the
display indicates an error code.

4-13
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INSTRUMENT AND CONTROL FUNCTIONS


ECA11590
To set the brightness
TIP NOTICE 1. Turn the key to “OFF”.
If the display indicates immobilizer sys-
If the display indicates an error 2. Push and hold the left button.
tem circuit error code 52, this could be
code, the vehicle should be checked 3. Turn the key to “ON”, and then re-
caused by transponder interference. If
as soon as possible in order to avoid lease the left button after five sec-
this error code appears, try following
engine damage. onds.
the procedure below.
4. Push the right button to select the
1. Use the code re-registering key to LCD and tachometer brightness desired brightness level.
start the engine. control mode 5. Push the left button to confirm the
selected brightness level. The dis-
TIP 1 2 3 4
4 play returns to the odometer or
Make sure there are no other immobi-
tripmeter mode.
lizer keys close to the main switch, and
do not keep more than one immobilizer
key on the same key ring! Immobilizer
system keys may cause signal interfer-
ence, which may prevent the engine
from starting.
2. If the engine starts, turn it off and
6 5
1. Tachometer panel
try starting the engine with the
2. Tachometer needle
standard keys. 3. LCD
3. If one or both of the standard keys 4. Brightness level display
do not start the engine, take the 5. Right set button
vehicle, the code re-registering 6. Left set button
key and both standard keys to a
Yamaha dealer and have the stan- This function allows you to adjust the
dard keys re-registered. brightness of the LCD, and the tachom-
eter panel and needle to suit the out-
side lighting conditions.
4-14
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INSTRUMENT AND CONTROL FUNCTIONS


EAU1234A
Right position. To cancel the turn signal
Handlebar switches lights, push the switch in after it has re-
1
Left turned to the center position.
1 2 EAU12500
Horn switch “ ”
Press this switch to sound the horn.

2 EAU12660
Engine stop switch “ / ”
3 Set this switch to “ ” before starting
1. Engine stop switch “ / ” the engine. Set this switch to “ ” to 4
54 3 2. Drive mode switch “MODE” stop the engine in case of an emergen-
3. Start switch “ ” cy, such as when the vehicle overturns
1. Pass switch “PASS”
2. Dimmer switch “ / ” or when the throttle cable is stuck.
EAU12370
3. Hazard switch “ ”
Pass switch “PASS”
4. Turn signal switch “ / ” EAU12711
Press this switch to flash the head- Start switch “ ”
5. Horn switch “ ”
lights. Push this switch to crank the engine
with the starter. See page 6-1 for start-
EAU12400
Dimmer switch “ / ” ing instructions prior to starting the en-
Set this switch to “ ” for the high gine.
beam and to “ ” for the low beam. EAU42340
The engine trouble warning light and
EAU12460
Turn signal switch “ / ” ABS warning light will come on when
To signal a right-hand turn, push this the key is turned to “ON” and the start
switch to “ ”. To signal a left-hand switch is pushed, but this does not indi-
turn, push this switch to “ ”. When re- cate a malfunction.
leased, the switch returns to the center

4-15
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INSTRUMENT AND CONTROL FUNCTIONS


EAU12733
The selected mode is shown on the EAU12830
Hazard switch “ ”
drive mode display. (See page 4-13.) Clutch lever
With the key in the “ON” or “ ” posi-
tion, use this switch to turn on the haz- 1
ard lights (simultaneous flashing of all
turn signal lights).
The hazard lights are used in case of
4
an emergency or to warn other drivers 1
when your vehicle is stopped where it 4

2
might be a traffic hazard. 3

ECA10061
2
4 NOTICE 3
1. Clutch lever
Do not use the hazard lights for an 2. Clutch lever position adjusting dial
extended length of time with the en- 3. Arrow mark
gine not running, otherwise the bat- 4. Distance between clutch lever and handlebar
tery may discharge. grip

EAU49571
The clutch lever is located at the left
Drive mode switch “MODE” handlebar grip. To disengage the
EWA15340 clutch, pull the lever toward the handle-
WARNING bar grip. To engage the clutch, release
Do not change the D-mode while the the lever. The lever should be pulled
vehicle is moving. rapidly and released slowly for smooth
clutch operation.
Using this switch changes the drive The clutch lever is equipped with a
mode to touring mode “T” or sports clutch lever position adjusting dial. To
mode “S”. adjust the distance between the clutch
The throttle grip must be completely lever and the handlebar grip, turn the
closed in order to change the drive adjusting dial while holding the lever
mode. pushed away from the handlebar grip.
4-16
U23P22E0.book Page 17 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


Make sure that the appropriate setting EAU12871 EAU49516

on the adjusting dial is aligned with the Shift pedal Brake lever
arrow mark on the clutch lever. The brake lever is located at the right
The clutch lever is equipped with a handlebar grip. To apply the front
clutch switch, which is part of the igni- brake, pull the lever toward the handle-
tion circuit cut-off system. (See page bar grip.
4-32.) This model is equipped with a unified
brake system.
When pulling the brake lever, the front
brake and a portion of the rear brake
are applied. For full braking perfor- 4
1
1. Shift pedal mance, apply both the brake lever and
the brake pedal simultaneously.
The shift pedal is located on the left The unified brake system is monitored
side of the motorcycle and is used in by an ECU, which disables unified
combination with the clutch lever when braking and resumes conventional
shifting the gears of the 6-speed con- braking if a malfunction occurs.
stant-mesh transmission equipped on
this motorcycle. TIP
● Resistance and vibration may be
felt in the brake pedal while the
front brake is being applied and
the unified brake system is en-
abled, but this does not indicate a
malfunction.
● The unified brake system does not
function until the vehicle starts
moving.

4-17
U23P22E0.book Page 18 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


● After coming to a stop while apply- Make sure that the appropriate setting EAU49481

ing the brake lever, the unified on the adjusting dial is aligned with Brake pedal
brake system is still enabled. As the “ ” mark on the brake lever.
further squeezing of the brake le-
1
ver will not increase the braking
power of the rear brake, apply the
rear brake should further braking 4
power be necessary (such as
when parking on a slope). 5

1
4
The unified brake system disables 3 2

4 after the brake lever is released. 1


The brake system then reverts to 2 3 1. Brake pedal
the conventional type. 1. Brake lever The brake pedal is on the right side of
When the vehicle starts moving, 2. Brake lever position adjusting dial the motorcycle. To apply the rear
the unified brake system is re-en- 3. “ ” mark
brake, press down on the brake pedal.
abled. 4. Distance between brake lever and handlebar
● The unified brake system does not grip TIP
function when the brake pedal is Resistance and vibration may be felt in
applied alone or before the brake the brake pedal while the front brake is
lever is applied. being applied and the unified brake
system is enabled, but this does not in-
The brake lever is equipped with a
dicate a malfunction.
brake lever position adjusting dial. To
adjust the distance between the brake
lever and the handlebar grip, turn the
adjusting dial while holding the lever
pushed away from the handlebar grip.

4-18
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49770
even slightly applied, a vibration resulting in improper performance
ABS can be felt at the lever and pedal, of the ABS and the unified brake
The Yamaha ABS (Anti-lock Brake but these do not indicate a mal- system.
System) features a dual electronic con- function.
trol system, which acts on the front and ● When the ABS is activated, the
rear brakes independently. The ABS is brakes are operated in the usual 1
monitored by an ECU, which will have way. A pulsating action may be felt
recourse to manual braking if a mal- at the brake lever or brake pedal,
function occurs. but this does not indicate a mal-
EWA10090
function.
WARNING
● This ABS has a test mode which 4
● The ABS performs best on long allows the owner to experience the
braking distances. pulsating at the brake lever or
● On certain (rough or gravel) brake pedal when the ABS is oper- 1. Front wheel hub
roads, the braking distance may ating. However, special tools are
be longer with than without the required, so please consult your
ABS. Therefore, always keep a 1
Yamaha dealer when performing
sufficient distance to the vehicle this test.
ahead to match the riding
ECA16830
speed.
NOTICE
TIP Keep any type of magnets (including
● The ABS performs a self-diagno- magnetic pick-up tools, magnetic
sis test for a few seconds each screwdrivers, etc.) away from the
time the vehicle first starts off after front and rear wheel hubs; other- 1. Rear wheel hub
the key was turned to “ON”. During wise, the magnetic rotors equipped
this test, a “clicking” noise can be in the wheel hubs may be damaged,
heard from under the seat, and if
the brake lever or brake pedal are
4-19
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49416
proach surfaces that may be
Traction control system TIP
slippery with caution and avoid es-
The traction control system helps main- Use “TCS” mode “Off” to help free the
pecially slippery surfaces.
tain traction when accelerating on slip- rear wheel if the motorcycle gets stuck
pery surfaces, such as unpaved or wet There are three traction control system in mud, sand, or other soft surfaces.
roads. If sensors detect that the rear modes: ECA16800

wheel is starting to slip (uncontrolled ● “TCS” mode “1”: Default mode NOTICE
spinning), the traction control system ● “TCS” mode “2”: Sporty mode
Use only the specified tires. (See
assists by regulating engine power as This mode decreases traction con-
page 7-18.) Using different sized
needed until traction is restored. The trol system assist, allowing the
tires will prevent the traction control
traction control system indicator/warn- rear wheel to spin more freely than
4 system from controlling tire rotation
ing light flashes to let the rider know “TCS” mode “1”.
accurately.
that traction control has engaged. ● “TCS” mode “Off”: The traction
control system is turned off. The
TIP system may also be automatically Setting the traction control system
EWA15440
The rider may also notice slight chang- disabled in some riding conditions
es in engine and exhaust sounds when WARNING
(see “Resetting” on page 4-21).
the traction control system is engaged. When the key is turned to “ON”, the Be sure to stop the vehicle before
EWA15431 traction control system is enabled and making any setting changes to the
WARNING “TCS” “1” displays in the multi-function traction control system. Changing
meter. settings while riding can distract the
The traction control system is not a
The traction control system mode can operator and increase the risk of an
substitute for riding appropriately
be changed only when the key is in the accident.
for the conditions. Traction control
cannot prevent loss of traction due “ON” position and the vehicle is not Push the traction control system switch
to excessive speed when entering moving. on the multi-function meter for less than
turns, when accelerating hard at a one second to change between “TCS”
sharp lean angle, or while braking, modes “1” and “2”. Push the switch for
and cannot prevent front wheel slip- at least two seconds to select “TCS”
ping. As with any motorcycle, ap- mode “Off” and turn the traction control
4-20
U23P22E0.book Page 21 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


system off. Push the switch again to re- To reset the traction control system: EAU13074

turn to the previously selected mode “1” Turn the key to “OFF”. Wait at least one Fuel tank cap
or “2”. second, then turn the key back to “ON”.
The traction control system indica-
tor/warning light should go off and the 1
system will be enabled. The engine
trouble warning light should go off after
the motorcycle reaches at least 20 2
km/h (12 mi/h). If the traction control
system indicator light/warning light
and/or engine trouble warning light still 4
1 2 remain on after resetting, the motorcy- 1. Unlock.

1. Traction control system switch cle may still be ridden; however, have a 2. Fuel tank cap lock cover

2. Traction control system mode display Yamaha dealer check the motorcycle
as soon as possible. To open the fuel tank cap
Resetting Open the fuel tank cap lock cover, in-
The traction control system will be dis- sert the key into the lock, and then turn
abled in the following conditions: it 1/4 turn clockwise. The lock will be re-
● The rear wheel is rotated with the
leased and the fuel tank cap can be
centerstand down and the key in opened.
the “ON” position.
● Either the front wheel or rear wheel
To close the fuel tank cap
comes off the ground while riding. 1. Push the fuel tank cap into position
● Excessive rear wheel spinning
with the key inserted in the lock.
If the traction control system has been 2. Turn the key counterclockwise to
disabled, both the traction control sys- the original position, remove it, and
tem indicator/warning light and the en- then close the lock cover.
gine trouble warning light come on.

4-21
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INSTRUMENT AND CONTROL FUNCTIONS


EAU13221
TIP Fuel 1 2
The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in
less the key is in the lock. In addition, the tank.
the key cannot be removed if the cap is EWA10881

not properly closed and locked. WARNING


EWA11091 Gasoline and gasoline vapors are
WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
1. Fuel tank filler tube
4 Leaking fuel is a fire hazard. these instructions.
2. Maximum fuel level
1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
while smoking, or while in the vi- off spilled fuel with a clean, dry,
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
other sources of ignition such as orate painted surfaces or plastic
the pilot lights of water heaters and parts. [ECA10071]
clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. When tank cap.
EWA15151
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel Gasoline is poisonous and can
reaches the bottom of the filler cause injury or death. Handle gaso-
tube. Because fuel expands when line with care. Never siphon gaso-
it heats up, heat from the engine or line by mouth. If you should swallow
the sun can cause fuel to spill out some gasoline or inhale a lot of gas-
of the fuel tank. oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-22
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INSTRUMENT AND CONTROL FUNCTIONS


ately. If gasoline spills on your skin, EAU51150 EAU13433

wash with soap and water. If gaso- Fuel tank breather hose and Catalytic converter
line spills on your clothing, change overflow hose This model is equipped with a catalytic
your clothes. converter in the exhaust system.
EWA10862

WARNING
EAU49461

The exhaust system is hot after op-


eration. To prevent a fire hazard or
Recommended fuel: burns:
Premium unleaded gasoline only ● Do not park the vehicle near
Fuel tank capacity:
23.0 L (6.08 US gal, 5.06 Imp.gal) possible fire hazards such as 4
Fuel reserve amount: grass or other materials that
1
3.9 L (1.03 US gal, 0.86 Imp.gal) easily burn.
1. Fuel tank breather hose and overflow hose
● Park the vehicle in a place
ECA11400
Before operating the motorcycle: where pedestrians or children
NOTICE
● Check each hose connection. are not likely to touch the hot
Use only unleaded gasoline. The use ● Check each hose for cracks or exhaust system.
of leaded gasoline will cause severe damage, and replace if damaged. ● Make sure that the exhaust sys-
damage to internal engine parts, ● Make sure that the end of each tem has cooled down before do-
such as the valves and piston rings, hose is not blocked, and clean if ing any maintenance work.
as well as to the exhaust system. necessary. ● Do not allow the engine to idle
Your Yamaha engine has been de- ● Make sure that the end of each more than a few minutes. Long
signed to use premium unleaded gaso- hose is positioned outside of the idling can cause a build-up of
line with a research octane number of cowling. heat.
95 or higher. If knocking (or pinging) oc-
curs, use a gasoline of a different
brand. Use of unleaded fuel will extend
spark plug life and reduce maintenance
costs.
4-23
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INSTRUMENT AND CONTROL FUNCTIONS


ECA10701 EAU49443

NOTICE Rider seat 1


Use only unleaded gasoline. The use 2
of leaded gasoline will cause unre- To remove the rider seat
pairable damage to the catalytic 1. Insert the key into the seat lock,
converter. and then turn it counterclockwise.
2

1. Projection
4 2. Seat holder
1
2. Remove the key.
TIP
● Make sure that the rider seat is
1. Unlock. properly secured before riding.
2. Seat lock
● The rider seat height can be ad-
2. Lift the front of the rider seat and justed to change the riding posi-
push the seat forward. tion. (See “Adjusting the rider seat
height”.)
To install the rider seat
1. Insert the projection on the rear of
the rider seat into the seat holder
as shown, and then push the front
of the seat down to lock it in place.

4-24
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49473
4. Insert the projection on the rear of
Adjusting the rider seat height 1 the rider seat into seat holder A as
The rider seat height can be adjusted to shown.
one of two positions to suit the rider’s
preference.
1
The rider seat height was adjusted to
the higher position at delivery.
2
1 2

1. Rider seat height position adjuster


4
3. Install the rider seat height position
adjuster so that the match mark is
1. Projection
aligned with the “L” mark as 2. Seat holder A (for low position)
shown.
To change the rider seat height to
1. Low position 1
the high position
2. High position
1. Remove the rider seat. (See page
3 4-24.)
To change the rider seat height to 2. Remove the rider seat height posi-
the low position tion adjuster by pulling it out.
1. Remove the rider seat. (See page
4-24.)
2. Remove the rider seat height posi- 2
tion adjuster by pulling it out. 1. Rider seat height position adjuster
2. “L” mark
3. Match mark

4-25
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INSTRUMENT AND CONTROL FUNCTIONS


4. Insert the projection on the rear of EAU49882

1 the rider seat into seat holder B as Windshield


shown. If the original windshield is removed
and then reinstalled, be sure to install
the windshield screws in the lower
1
holes and tighten the screws to the
specified torque. WARNING! A loose
2 windshield could cause an accident.
Be sure to tighten the screws to the
specified torque. [EWA15510]
1. Rider seat height position adjuster
4
3. Install the rider seat height position Tightening torque:
Windshield screw:
adjuster so that the match mark is 0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
1. Projection
aligned with the “H” mark as 2. Seat holder B (for high position)
shown.
TIP
1 3 Make sure that the seats are properly 1
secured before riding.
1

2 1. Lower hole
1. Rider seat height position adjuster
2. “H” mark
3. Match mark

4-26
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INSTRUMENT AND CONTROL FUNCTIONS


EAU14743
TIP Adjusting the front fork 1
An accessory windshield is available at EWA10180

your Yamaha dealer. The upper holes WARNING


are only to be used for installing the ac- Always adjust both fork legs equal- (a)
cessory windshield. ly, otherwise poor handling and loss
of stability may result. (b)
This front fork is equipped with spring
preload adjusting bolts, rebound damp-
ing force adjusting screws and com- 1. Spring preload adjusting bolt
pression damping force adjusting 4
screws. Align the appropriate groove on the ad-
ECA10101 justing mechanism with the top of the
NOTICE front fork cap bolt.
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.

Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-
load and thereby soften the 1. Current setting
suspension, turn the adjusting bolt on 2. Front fork cap bolt
each fork leg in direction (b).

4-27
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INSTRUMENT AND CONTROL FUNCTIONS


Spring preload setting: Rebound damping setting: Compression damping setting:
Minimum (soft): Minimum (soft): Minimum (soft):
8 10 click(s) in direction (b)* 13 click(s) in direction (b)*
Standard: Standard: Standard:
5.5 8 click(s) in direction (b)* 6 click(s) in direction (b)*
Maximum (hard): Maximum (hard): Maximum (hard):
0 1 click(s) in direction (b)* 1 click(s) in direction (b)*
* With the adjusting screw fully turned * With the adjusting screw fully turned
in direction (a) in direction (a)
Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp- Compression damping force TIP
4 To increase the compression damping Although the total number of clicks of a
ing, turn the adjusting screw on each
fork leg in direction (a). To decrease the force and thereby harden the compres- damping force adjusting mechanism
rebound damping force and thereby sion damping, turn the adjusting screw may not exactly match the above spec-
soften the rebound damping, turn the on each fork leg in direction (a). To de- ifications due to small differences in
adjusting screw on each fork leg in di- crease the compression damping force production, the actual number of clicks
rection (b). and thereby soften the compression always represents the entire adjusting
damping, turn the adjusting screw on range. To obtain a precise adjustment,
1 each fork leg in direction (b). it would be advisable to check the num-
ber of clicks of each damping force ad-
(a) justing mechanism and to modify the
1 specifications as necessary.
(b)
(a)

(b)
1. Rebound damping force adjusting screw

1. Compression damping force adjusting screw

4-28
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49690

Adjusting the shock absorber (b) 1 6 2


SOFT
assembly 5
4
This shock absorber assembly is 3
equipped with a spring preload adjust- 2 HARD (b)
1
ing knob and a rebound damping force (a) (a)
adjusting knob.
ECA10101

NOTICE 1
To avoid damaging the mechanism,
1. Spring preload adjusting knob 1. Rebound damping force adjusting knob
do not attempt to turn beyond the 2. Matching edge 4
maximum or minimum settings. Rebound damping setting:
Spring preload setting: Minimum (soft):
Spring preload Minimum (soft): 20 clicks in direction (b)*
To increase the spring preload and 6 Standard:
Standard: 10 clicks in direction (b)*
thereby harden the suspension, turn Maximum (hard):
4
the adjusting knob in direction (a). To Maximum (hard): 3 clicks in direction (b)*
decrease the spring preload and there- 1 * With the adjusting knob fully turned
by soften the suspension, turn the ad- in direction (a)
justing knob in direction (b). Rebound damping force
TIP To increase the rebound damping force TIP
Align the appropriate mark on the ad- and thereby harden the rebound damp- To obtain a precise adjustment, it is ad-
justing mechanism with the matching ing, turn the adjusting knob in direction visable to check the actual total number
edge. (a). To decrease the rebound damping of clicks or turns of each damping force
force and thereby soften the rebound adjusting mechanism. This adjustment
damping, turn the adjusting knob in di- range may not exactly match the spec-
rection (b). ifications listed due to small differences
in production.

4-29
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INSTRUMENT AND CONTROL FUNCTIONS


EWA10221 EAU49701
Additional carrier
WARNING Carriers
This shock absorber assembly con- This motorcycle is equipped with a 1
tains highly pressurized nitrogen standard carrier, and with an additional
gas. Read and understand the fol- carrier, located under the passenger
lowing information before handling seat. This additional carrier extends the
the shock absorber assembly. loading surface and the loading capac-
● Do not tamper with or attempt to
ity of the standard carrier.
open the cylinder assembly. To use the additional carrier, consult a
● Do not subject the shock ab-
Yamaha dealer.
4 sorber assembly to an open Standard carrier 1. Additional carrier
flame or other high heat source. EWA15481
This may cause the unit to ex- WARNING
plode due to excessive gas
● Do not exceed the maximum
pressure. 1
load of 209 kg (461 lb) for the ve-
● Do not deform or damage the
hicle.
cylinder in any way. Cylinder
● Do not sit on and never ride with
damage will result in poor
a passenger on the standard or
damping performance.
additional carrier.
● Do not dispose of a damaged or
● Do not exceed the standard car-
worn-out shock absorber as- 1. Standard carrier
rier capacity of 5 kg (11 lb).
sembly yourself. Take the shock
● Do not exceed the additional
absorber assembly to a Yamaha
carrier capacity of 5 kg (11 lb).
dealer for any service.
ECA16821

NOTICE
Do not lift the vehicle by either carri-
er.

4-30
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49490 EAU15305
this system regularly and have a
Luggage strap holders Sidestand Yamaha dealer repair it if it does not
The sidestand is located on the left side function properly.
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
1 cuts the ignition in certain situations.
(See the following section for an expla- 4
1. Luggage strap holder nation of the ignition circuit cut-off sys-
There are four luggage strap holders tem.)
below the passenger seat. EWA10241

WARNING
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check

4-31
U23P22E0.book Page 32 Wednesday, August 17, 2011 8:53 AM

INSTRUMENT AND CONTROL FUNCTIONS


EAU44902

Ignition circuit cut-off system


The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is
not pulled.
● It prevents starting when the trans-
4
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.

4-32
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INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING


1. Move the sidestand down. • The vehicle must be placed on the center-
2. Make sure that the engine stop switch is set to “ ”. stand during this inspection.
3. Turn the key on. • If a malfunction is noted, have a Yamaha
4. Shift the transmission into the neutral position.
dealer check the system before riding.
5. Push the start switch.
Does the engine start?

YES NO
4
With the engine still running:
The neutral switch may not be working correctly.
6. Move the sidestand up.
The motorcycle should not be ridden until
7. Keep the clutch lever pulled.
checked by a Yamaha dealer.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?

YES NO
The sidestand switch may not be working correctly.
After the engine has stalled: The motorcycle should not be ridden until
10. Move the sidestand up. checked by a Yamaha dealer.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?

YES NO The clutch switch may not be working correctly.


The motorcycle should not be ridden until
The system is OK. The motorcycle can be ridden. checked by a Yamaha dealer.

4-33
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INSTRUMENT AND CONTROL FUNCTIONS


EAU49452

Auxiliary DC jack
EWA14360 1
WARNING
To prevent electrical shock or short-
circuiting, make sure that the cap is
installed when the auxiliary DC jack
is not being used.
ECA15431

NOTICE 1. Auxiliary DC jack cap


4 The accessory connected to the
auxiliary DC jack should not be used 3. Turn the accessory off.
with the engine turned off, and the 4. Insert the accessory plug into the
load must never exceed 30 W (2.5 A), auxiliary DC jack.
otherwise the fuse may blow or the
battery may discharge. 1
This vehicle is equipped with an auxilia-
ry DC jack.
A 12-V accessory connected to the
auxiliary DC jack can be used when the
key is in the “ON” position and should
only be used when the engine is run-
ning.
1. Auxiliary DC jack

To use the auxiliary DC jack 5. Turn the key to “ON”, and then
1. Turn the key to “OFF”. start the engine. (See page 6-1.)
2. Remove the auxiliary DC jack cap. 6. Turn the accessory on.

4-34
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FOR YOUR SAFETY – PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

• Check fuel level in fuel tank.


• Refuel if necessary. 5
Fuel • Check fuel line for leakage. 4-22, 4-23
• Check fuel tank breather hose and overflow hose for obstructions, cracks or dam-
age, and check hose connections.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-11
• Check vehicle for oil leakage.
Final gear oil • Check vehicle for oil leakage. 7-14
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-15
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

5-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-21, 7-22
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
Clutch • If soft or spongy, have Yamaha dealer bleed hydraulic system. 7-20
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-17, 7-24
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
5 and grip housing.
• Make sure that operation is smooth.
Control cables 7-24
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-18, 7-20
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-24
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-25
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-26
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.

5-2
U23P22E0.book Page 3 Wednesday, August 17, 2011 8:53 AM

FOR YOUR SAFETY – PRE-OPERATION CHECKS


ITEM CHECKS PAGE

• Check operation of ignition circuit cut-off system.


Sidestand switch 4-31
• If system is not working correctly, have Yamaha dealer check vehicle.

5-3
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU48710 EAU49541

Starting the engine


Read the Owner’s Manual carefully to In order for the ignition circuit cut-off
TIP
become familiar with all controls. If system to enable starting, one of the
This model is equipped with:
there is a control or function you do not following conditions must be met:
● a lean angle sensor to stop the en-
understand, ask your Yamaha dealer. ● The transmission is in the neutral
gine in case of a turnover. In this
EWA10271
position.
WARNING case, the multi-function display in-
● The transmission is in gear with
dicates error code 30, but this is
Failure to familiarize yourself with the clutch lever pulled and the
not a malfunction. Turn the key to
the controls can lead to loss of con- sidestand up.
“OFF” and then to “ON” to clear the
trol, which could cause an accident See page 4-32 for more informa-
error code. Failing to do so will pre-
or injury. tion.
vent the engine from starting even
1. Turn the key to “ON” and make
though the engine will crank when
sure that the engine stop switch is
pushing the start switch.
set to “ ”.
● an engine auto-stop system. The
6 The following warning lights and
engine stops automatically if left
indicator lights should come on for
idling for 20 minutes. If the engine
a few seconds, then go off.
stops, simply push the start switch
● Oil level warning light
to restart the engine.
● Engine trouble warning light
● Coolant temperature warning
light
● ABS warning light
● Traction control system indi-
cator/warning light
● Immobilizer system indicator
light

6-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

OPERATION AND IMPORTANT RIDING POINTS


ECA11833 EAU16671 ECA10260

NOTICE Shifting NOTICE


If a warning or indicator light does ● Even with the transmission in
not come on initially when the key is 6 the neutral position, do not
turned to “ON”, or if a warning or in- 5 1 coast for long periods of time
dicator light remains on, see page 4 with the engine off, and do not
4-4 for the corresponding warning 3 tow the motorcycle for long dis-
and indicator light circuit check. 2 tances. The transmission is
N properly lubricated only when
2. Shift the transmission into the neu-
1 the engine is running. Inade-
tral position. The neutral indicator 2 quate lubrication may damage
light should come on. If not, ask a
1. Shift pedal the transmission.
Yamaha dealer to check the elec- 2. Neutral position ● Always use the clutch while
trical circuit.
Shifting gears lets you control the changing gears to avoid damag-
3. Start the engine by pushing the
amount of engine power available for ing the engine, transmission,
start switch. 6
starting off, accelerating, climbing hills, and drive train, which are not
If the engine fails to start, release
etc. designed to withstand the
the start switch, wait a few sec-
The gear positions are shown in the il- shock of forced shifting.
onds, and then try again. Each
starting attempt should be as short lustration.
as possible to preserve the bat- TIP
tery. Do not crank the engine more
To shift the transmission into the neu-
than 10 seconds on any one at-
tral position, press the shift pedal down
tempt.
ECA11042
repeatedly until it reaches the end of its
NOTICE travel, and then slightly raise it.
For maximum engine life, never ac-
celerate hard when the engine is
cold!
6-2
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OPERATION AND IMPORTANT RIDING POINTS


EAU16810 EAU16841
1000–1600 km (600–1000 mi)
Tips for reducing fuel con- Engine break-in Avoid prolonged operation above 4700
sumption There is never a more important period r/min.
Fuel consumption depends largely on in the life of your engine than the period
your riding style. Consider the following between 0 and 1600 km (1000 mi). For 1600 km (1000 mi) and beyond
tips to reduce fuel consumption: this reason, you should read the follow- The vehicle can now be operated nor-
● Shift up swiftly, and avoid high en- ing material carefully. mally.
gine speeds during acceleration. Since the engine is brand new, do not ECA10310

● Do not rev the engine while shifting put an excessive load on it for the first NOTICE
down, and avoid high engine 1600 km (1000 mi). The various parts in ● Keep the engine speed out of
speeds with no load on the engine. the engine wear and polish themselves the tachometer red zone.
● Turn the engine off instead of let- to the correct operating clearances. ● If any engine trouble should oc-
ting it idle for an extended length of During this period, prolonged full-throt- cur during the engine break-in
time (e.g., in traffic jams, at traffic tle operation or any condition that might period, immediately have a
lights or at railroad crossings). result in engine overheating must be Yamaha dealer check the vehi-
6 avoided. cle.
EAU17123

0–1000 km (0–600 mi)


Avoid prolonged operation above 3900
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final gear oil must be changed, and
the oil filter cartridge or element re-
placed. [ECA10332]

6-3
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OPERATION AND IMPORTANT RIDING POINTS


EAU17213

Parking
When parking, stop the engine, and
then remove the key from the main
switch.
EWA10311

WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
● Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire. 6
● Do not park near grass or other
flammable materials which
might catch fire.

6-4
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17244 EWA15122 EAU17302

WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-2 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
7 EWA10321 EWA15460

WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

7-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49561
The service information included in this
Owner’s tool kit manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
1 TIP
If you do not have the tools or experi-
ence required for a particular job, have
1. Owner’s tool kit
a Yamaha dealer perform it for you.
The owner’s tool kit is located behind
cowling A. (See page 7-8.)
To access the owner's tool kit, remove
cowling A with the hexagon wrench, lo-
cated on the bottom of the rider seat.
(See page 4-24.) 7

1. Hexagon wrench

7-2
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU46861

TIP
● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.
● From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical
skills.

EAU46910

Periodic maintenance chart for the emission control system


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check fuel hoses for cracks or


1 * Fuel line √ √ √ √ √
damage.
• Check condition.
7 √ √
2 * Spark plugs • Clean and regap.
• Replace. √ √
• Check valve clearance.
3 * Valves Every 40000 km (24000 mi)
• Adjust.
Fuel injection sys-
4 * • Adjust synchronization. √ √ √ √ √
tem
Muffler and exhaust • Check the screw clamp(s) for
5 * √ √ √ √ √
pipe looseness.

7-3
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU1770C

General maintenance and lubrication chart


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

1 * Air filter element • Replace. √


• Check operation, fluid level and
2 * Clutch √ √ √ √ √
vehicle for fluid leakage.
• Check operation, fluid level and
√ √ √ √ √ √
3 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and
√ √ √ √ √ √
4 * Rear brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
5 * Brake hoses clamping.
• Replace. Every 4 years 7
• Check runout, spoke tightness
6 * Wheels and for damage. At the initial 1000 km (600 mi) and every 5000 km (3000 mi) thereafter.
• Tighten spokes if necessary.
• Check tread depth and for dam-
age.
7 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or
8 * Wheel bearings √ √ √ √
damage.

7-4
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

• Check operation and for exces-


√ √ √ √
sive play.
9 * Swingarm
• Lubricate with lithium-soap-based
Every 50000 km (30000 mi)
grease.
• Check bearing play and steering
√ √ √ √ √
for roughness.
10 * Steering bearings
• Lubricate with lithium-soap-based
Every 50000 km (30000 mi)
grease.
• Make sure that all nuts, bolts and
11 * Chassis fasteners √ √ √ √ √
screws are properly tightened.
Brake lever pivot
12 • Lubricate with silicone grease. √ √ √ √ √
shaft
Brake pedal pivot • Lubricate with lithium-soap-based
13 √ √ √ √ √
shaft grease.
7 Clutch lever pivot
14 • Lubricate with silicone grease. √ √ √ √ √
shaft
Shift pedal pivot • Lubricate with lithium-soap-based
15 √ √ √ √ √
shaft grease.
• Check operation.
Sidestand, center-
16 • Lubricate with lithium-soap-based √ √ √ √ √
stand
grease.
17 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
18 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
19 * √ √ √ √
sembly sorber for oil leakage.

7-5
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PERIODIC MAINTENANCE AND ADJUSTMENT


ODOMETER READING
ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)

Rear suspension re-


lay arm and con-
20 * • Check operation. √ √ √ √
necting arm
pivoting points
• Change.
21 Engine oil • Check oil level and vehicle for oil √ √ √ √ √ √
leakage.
Engine oil filter car-
22 • Replace. √ √ √
tridge
• Check coolant level and vehicle
√ √ √ √ √
for coolant leakage.
23 * Cooling system
• Change with ethylene glycol anti-
Every 3 years
freeze coolant.
• Check oil level and vehicle for oil
√ √ √
24 Final gear oil leakage.
• Change. √ √ √ 7
Front and rear brake
25 * • Check operation. √ √ √ √ √ √
switches
Moving parts and
26 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.

7-6
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU36771

TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
● Hydraulic brake and clutch service
• Regularly check and, if necessary, correct the brake fluid and clutch fluid levels.
• Every two years replace the internal components of the brake master cylinders and calipers as well as clutch master
and release cylinders, and change the brake and clutch fluids.
• Replace the brake and clutch hoses every four years and if cracked or damaged.

7-7
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18781
To install the cowling
Removing and installing cowl- 1. Fit the projections on the cowling
ings into the matching holes in cowling
The cowlings shown need to be re- B.
moved to perform some of the mainte-
nance jobs described in this chapter. 1 2 3
Refer to this section each time a cowl-
ing needs to be removed and installed.
1
1 2 1. Cowling C

EAU49532
Cowling A
1. Projection
To remove the cowling 2. Matching hole
Remove the quick fastener screws, and 3. Cowling B
then pull the cowling off as shown.
2. Install the quick fastener screws.
1. Cowling A 7
2. Cowling B
1 EAU49520
Cowling B
2
To remove the cowling
1. Remove cowling A.
2. Remove the bolts and the quick
fasteners, and then pull the cowl-
2 ing off.
1. Cowling A
2. Quick fastener screw

7-8
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49550
2 1 Cowling C
1
To remove the cowling
Remove the bolts and the nuts, and
then take the cowling off.

2 2
3 3 2
1. Cowling B 1 1. Cowling C
2. Bolt 2. Nut
3. Bolt

To install the cowling


Place the cowling in the original posi-
1. Cowling C
tion, and then install the bolts and the
2. Nut
nuts.
3. Bolt
7

1
1. Quick fastener

To install the cowling


1. Place the cowling in the original
position, and then install the bolts
and the quick fasteners.
2. Install cowling A.

7-9
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19652
Before installing a spark plug, the spark
Checking the spark plugs TIP
plug gap should be measured with a
The spark plugs are important engine If a torque wrench is not available when
wire thickness gauge and, if necessary,
components, which should be checked installing a spark plug, a good estimate
adjusted to specification.
periodically, preferably by a Yamaha of the correct torque is 1/4–1/2 turn
dealer. Since heat and deposits will past finger tight. However, the spark
cause any spark plug to slowly erode, plug should be tightened to the speci-
they should be removed and checked fied torque as soon as possible.
in accordance with the periodic mainte- ECA10840

nance and lubrication chart. In addition, NOTICE


the condition of the spark plugs can re- Do not use any tools to remove or in-
veal the condition of the engine. stall the spark plug cap, otherwise
The porcelain insulator around the cen- the ignition coil coupler may get
ter electrode of each spark plug should damaged. The spark plug cap may
1. Spark plug gap
be a medium-to-light tan (the ideal color be difficult to remove because the
when the vehicle is ridden normally), rubber seal on the end of the cap fits
Spark plug gap:
and all spark plugs installed in the en- 0.8–0.9 mm (0.031–0.035 in) tightly. To remove the spark plug
gine should have the same color. If any cap, simply twist it back and forth 7
spark plug shows a distinctly different Clean the surface of the spark plug while pulling it out; to install it, twist
color, the engine could be operating im- gasket and its mating surface, and then it back and forth while pushing it in.
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 13 Nm (1.3 m·kgf, 9.4 ft·lbf)

Specified spark plug:


NGK/CPR8EB9

7-10
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49503
4. Remove the engine oil filler cap,
Engine oil and oil filter car- 4 the drain bolt and its gasket to
tridge drain the oil from the oil tank.
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
2
tridge replaced at the intervals speci-
fied in the periodic maintenance and 3
lubrication chart. 2
1
1. Engine oil level check window
To check the engine oil level 2. Maximum level mark
1. Place the vehicle on the center- 1
3. Minimum level mark
stand. A slight tilt to the side can 4. Engine oil filler cap 1. Engine oil drain bolt (oil tank)
result in a false reading. 2. Gasket
2. Start the engine and warm it up for 4. If the engine oil is below the mini-
ten minutes until the engine oil has mum level mark, add sufficient oil 5. Place an oil pan under the engine
reached a normal temperature of of the recommended type to raise to collect the used oil.
60 °C (140 °F), and then turn the it to the correct level. 6. Remove the engine oil drain bolt
7
engine off. and its gasket to drain the oil from
3. Wait a few minutes until the oil set- To change the engine oil (with or the crankcase.
tles, and then check the oil level without oil filter cartridge replace-
through the engine oil level check ment)
window located at the bottom-right 1. Place the vehicle on a level sur-
side of the crankcase. face.
2. Start the engine, warm it up for
TIP several minutes, and then turn it
The engine oil should be between the off.
minimum and maximum level marks. 3. Place an oil pan under the oil tank
to collect the used oil.
7-11
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PERIODIC MAINTENANCE AND ADJUSTMENT

2
2

1
1. Engine oil drain bolt (crankcase) 1. Oil filter cartridge 1. O-ring
2. Gasket 2. Oil filter wrench
TIP
TIP TIP Make sure that the O-ring is properly
Skip steps 7–11 if the oil filter cartridge An oil filter wrench is available at a seated.
is not being replaced. Yamaha dealer.
10. Install the new oil filter cartridge
7. Remove cowling C. (See page 9. Apply a thin coat of clean engine with an oil filter wrench, and then
7-8.) oil to the O-ring of the new oil filter tighten it to the specified torque 7
8. Remove the oil filter cartridge with cartridge. with a torque wrench.
an oil filter wrench.

7-12
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PERIODIC MAINTENANCE AND ADJUSTMENT


13. Refill with the specified amount of addition, do not use oils labeled
the recommended engine oil, and “ENERGY CONSERVING II” or
then install and tighten the oil filler higher.
cap. ● Make sure that no foreign mate-
rial enters the crankcase.
Recommended engine oil:
See page 9-1. 14. Start the engine, and then let it idle
1 Oil quantity: for several minutes while checking
Without oil filter cartridge replace- it for oil leakage. If oil is leaking, im-
ment: mediately turn the engine off and
1. Torque wrench 3.10 L (3.28 US qt, 2.73 Imp.qt)
With oil filter cartridge replacement:
check for the cause.
3.40 L (3.59 US qt, 2.99 Imp.qt) TIP
Tightening torque:
Oil filter cartridge: After the engine is started, the engine
17 Nm (1.7 m·kgf, 12 ft·lbf) TIP oil level warning light should go off if the
Be sure to wipe off spilled oil on any oil level is sufficient.
11. Install the cowling. parts after the engine and exhaust sys- ECA10401
12. Install the engine oil drain bolts tem have cooled down. NOTICE
and their new gasket, and then
7 ECA11620
If the oil level warning light flickers
tighten the bolts to the specified
NOTICE or remains on even if the oil level is
torques.
● In order to prevent clutch slip- correct, immediately turn the engine
Tightening torques: page (since the engine oil also off and have a Yamaha dealer check
Engine oil drain bolt (crankcase): lubricates the clutch), do not the vehicle.
20 Nm (2.0 m·kgf, 14 ft·lbf) mix any chemical additives. Do
Engine oil drain bolt (oil tank): 15. Turn the engine off, wait a few min-
20 Nm (2.0 m·kgf, 14 ft·lbf) not use oils with a diesel speci-
utes until the oil settles, and then
fication of “CD” or oils of a high-
check the oil level and correct it if
er quality than specified. In
necessary.

7-13
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20016

Final gear oil TIP Tightening torque:


The oil level should be at the brim of the Final gear oil filler bolt:
The final gear case must be checked 23 Nm (2.3 m·kgf, 17 ft·lbf)
for oil leakage before each ride. If any filler hole.
leakage is found, have a Yamaha deal-
er check and repair the vehicle. In addi- 1 2 To change the final gear oil
tion, the final gear oil level must be 1. Place the vehicle on a level sur-
checked and the oil changed as follows face.
at the intervals specified in the periodic 2. Place an oil pan under the final
maintenance and lubrication chart. gear case to collect the used oil.
EWA10370 3 3. Remove the final gear oil filler bolt,
WARNING the final gear oil drain bolt and their
● Make sure that no foreign mate- gasket to drain the oil from the final
rial enters the final gear case. gear case.
1. Final gear oil filler bolt
● Make sure that no oil gets on the
2. Gasket
tire or wheel.
3. Correct oil level
1
To check the final gear oil level 3. If the oil is below the brim of the fill-
7
1. Place the vehicle on the center- er hole, add sufficient oil of the rec-
stand. ommended type to raise it to the
correct level. 3
TIP 4. Check the gasket for damage, and
Make sure that the vehicle is positioned replace it if necessary. 2
straight up when checking the oil level. 5. Install the final gear oil filler bolt 1. Final gear oil filler bolt
A slight tilt to the side can result in a and its gasket, and then tighten the 2. Final gear oil drain bolt
false reading. bolt to the specified torque. 3. Gasket

2. Remove the final gear oil filler bolt 4. Install the final gear oil drain bolt
and its gasket, and then check the and its new gasket, and then tight-
oil level in the final gear case. en the bolt to the specified torque.
7-14
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU20070
Tightening torque: Coolant
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf) The coolant level should be checked
before each ride. In addition, the cool- 2
5. Refill with the recommended final ant must be changed at the intervals 1 3
gear oil to the brim of the filler hole. specified in the periodic maintenance
and lubrication chart.
Recommended final gear oil:
Yamaha genuine shaft drive gear oil EAU40154

SAE 80 API GL-5 or SAE 80 API To check the coolant level


GL-4 Hypoid gear oil 1. Place the vehicle on the center- 1. Coolant reservoir
Oil quantity: stand. 2. Maximum level mark
0.20 L (0.21 US qt, 0.18 Imp.qt) 3. Minimum level mark
TIP
6. Check the oil filler bolt gasket for ● The coolant level must be checked 3. If the coolant is at or below the
damage, and replace it if neces- on a cold engine since the level minimum level mark, remove the
sary. varies with engine temperature. coolant reservoir cap.
7. Install the oil filler bolt and its gas- ● Make sure that the vehicle is posi-
ket, and then tighten the bolt to the tioned straight up when checking
7
specified torque. the coolant level. A slight tilt to the 1
side can result in a false reading.
Tightening torque:
Final gear oil filler bolt: 2. Check the coolant level in the cool-
23 Nm (2.3 m·kgf, 17 ft·lbf) ant reservoir.

8. Check the final gear case for oil TIP


leakage. If oil is leaking, check for The coolant should be between the
the cause. minimum and maximum level marks. 1. Coolant reservoir cap

7-15
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PERIODIC MAINTENANCE AND ADJUSTMENT


4. Add coolant or distilled water to EAU33031 EAU36764

raise the coolant to the maximum


Changing the coolant Air filter element
The coolant must be changed at the in- The air filter element must be replaced
level mark, install the coolant res-
tervals specified in the periodic mainte- at the intervals specified in the periodic
ervoir cap. WARNING! Remove
nance and lubrication chart. Have a maintenance and lubrication chart.
only the coolant reservoir cap.
Yamaha dealer change the coolant. Have a Yamaha dealer replace the air
Never attempt to remove the ra-
WARNING! Never attempt to remove filter element.
diator cap when the engine is
the radiator cap when the engine is
hot. [EWA15161] NOTICE: If coolant is
hot. [EWA10381]
not available, use distilled water
or soft tap water instead. Do not
use hard water or salt water
since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possible, other-
wise the cooling system will not
be protected against frost and
corrosion. If water has been 7
added to the coolant, have a
Yamaha dealer check the anti-
freeze content of the coolant as
soon as possible, otherwise the
effectiveness of the coolant will
be reduced. [ECA10472]

Coolant reservoir capacity (up to


the maximum level mark):
0.26 L (0.27 US qt, 0.23 Imp.qt)

7-16
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU44734 EAU21384 EAU21401

Checking the engine idling Checking the throttle grip free Valve clearance
speed play The valve clearance changes with use,
Check the engine idling speed and, if resulting in improper air-fuel mixture
necessary, have it corrected by a and/or engine noise. To prevent this
Yamaha dealer. from occurring, the valve clearance
must be adjusted by a Yamaha dealer
Engine idling speed: at the intervals specified in the periodic
1050–1150 r/min 1 maintenance and lubrication chart.

1. Throttle grip free play

The throttle grip free play should mea-


sure 3.0–5.0 mm (0.12–0.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
7
and, if necessary, have a Yamaha deal-
er adjust it.

7-17
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49684
Tire air pressure (measured on cold Tire inspection
Tires
tires):
To maximize the performance, durabil- 0–90 kg (0–198 lb):
ity, and safe operation of your motorcy- Front:
cle, note the following points regarding 225 kPa (2.25 kgf/cm², 33 psi)
the specified tires. Rear:
250 kPa (2.50 kgf/cm², 36 psi)
90–209 kg (198–461 lb):
Tire air pressure Front:
The tire air pressure should be checked 225 kPa (2.25 kgf/cm², 33 psi)
and, if necessary, adjusted before each Rear:
ride. 290 kPa (2.90 kgf/cm², 42 psi)
EWA10503 Maximum load*: 1. Tire sidewall
WARNING 209 kg (461 lb) 2. Tire wear indicator
* Total weight of rider, passenger, car- 3. Tire tread depth
Operation of this vehicle with im- go and accessories
proper tire pressure may cause se- The tires must be checked before each
vere injury or death from loss of EWA10511
ride. If the tire shows crosswise lines
control. WARNING (minimum tread depth), if the tire has a
● The tire air pressure must be Never overload your vehicle. Opera- nail or glass fragments in it, or if the
7
checked and adjusted on cold tion of an overloaded vehicle could sidewall is cracked, have a Yamaha
tires (i.e., when the temperature cause an accident. dealer replace the tire immediately.
of the tires equals the ambient
temperature). Minimum tire tread depth (front and
● The tire air pressure must be ad- rear):
1.0 mm (0.04 in)
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car- TIP
go, and accessories approved The tire tread depth limits may differ
for this model. from country to country. Always comply
with the local regulations.

7-18
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PERIODIC MAINTENANCE AND ADJUSTMENT


EWA10471
Tire information ● Use only the tire valves and
WARNING valve cores listed below to
● Have a Yamaha dealer replace avoid tire deflation during a ride.
excessively worn tires. Besides
After extensive tests, only the tires list-
being illegal, operating the vehi-
ed below have been approved for this
cle with excessively worn tires
model by Yamaha Motor Co., Ltd.
decreases riding stability and
can lead to loss of control. Front tire:
● The replacement of all wheel Size:
and brake-related parts, includ- 110/80R19M/C 59V
ing the tires, should be left to a Manufacturer/model:
1. Tire air valve
Yamaha dealer, who has the BRIDGESTONE/BW501
2. Tire air valve core METZELER/TOURANCE EXP C
necessary professional knowl- 3. Tire air valve cap with seal Rear tire:
edge and experience to do so. Size:
● Ride at moderate speeds after This motorcycle is equipped with tube- 150/70R17M/C 69V
changing a tire since the tire less tires, tire air valves and spoke Manufacturer/model:
surface must first be “broken wheels. BRIDGESTONE/BW502
EWA10901 METZELER/TOURANCE EXP C
7 in” for it to develop its optimal FRONT and REAR:
WARNING
characteristics. Tire air valve:
● The front and rear tires should TR412
be of the same make and de- Valve core:
sign, otherwise the handling #9100 (original)
characteristics of the motorcy-
cle may be different, which
could lead to an accident.
● Always make sure that the valve
caps are securely installed to
prevent air pressure leakage.

7-19
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49711 EAU42850 EAU37913

Spoke wheels Clutch lever Checking the brake lever free


To maximize the performance, durabil- Since this model is equipped with a hy- play
ity, and safe operation of your vehicle, draulic clutch, adjusting the clutch lever
note the following points regarding the free play is not needed. However, it is 1
specified wheels. necessary to check the hydraulic sys-
● The wheel rims should be checked tem for leakage before each ride. If the
for cracks, bends, warpage or oth- clutch lever free play does become ex-
er damage, and the spokes for cessive, and shifting becomes rough or
looseness or damage before each clutch slippage occurs, causing poor
ride. If any damage is found, have acceleration, there may be air in the
a Yamaha dealer replace the clutch system. If there is air in the hy-
wheel. Do not attempt even the draulic system, have a Yamaha dealer
1. No brake lever free play
smallest repair to the wheel. A de- bleed the system before operating the
formed or cracked wheel must be motorcycle. There should be no free play at the
replaced. brake lever end. If there is free play,
● The wheel should be balanced have a Yamaha dealer inspect the
whenever either the tire or wheel brake system.
7
has been changed or replaced. An EWA14211

unbalanced wheel can result in WARNING


poor performance, adverse han- A soft or spongy feeling in the brake
dling characteristics, and a short- lever can indicate the presence of air
ened tire life. in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the

7-20
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PERIODIC MAINTENANCE AND ADJUSTMENT


braking performance, which may re- EAU36503 EAU22392

sult in loss of control and an acci- Brake light switches Checking the front and rear
dent. The brake light, which is activated by brake pads
the brake pedal and brake lever, should The front and rear brake pads must be
come on just before braking takes ef- checked for wear at the intervals spec-
fect. If necessary, have a Yamaha deal- ified in the periodic maintenance and
er adjust the brake light switches. lubrication chart.

EAU36890
Front brake pads

1 1

7
1. Brake pad wear indicator

Each front brake pad is provided with


wear indicators, which allows you to
check the brake pad wear without hav-
ing to disassemble the brake. To check
the brake pad wear, check the position
of the wear indicators while applying
the brake. If a brake pad has worn to

7-21
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PERIODIC MAINTENANCE AND ADJUSTMENT


the point that a wear indicator almost EAU40261
Rear brake
touches the brake disc, have a Yamaha Checking the brake fluid level
dealer replace the brake pads as a set. Before riding, check that the brake fluid
is above the minimum level mark.
EAU22500 Check the brake fluid level with the top
Rear brake pads of the reservoir level. Replenish the UPPER

brake fluid if necessary. 1 LOWER

Front brake

1. Minimum level mark

LOWER Specified brake fluid:


1 1 1 DOT 4

EWA16010
1. Lining thickness
WARNING
Check each rear brake pad for damage Improper maintenance can result in
and measure the lining thickness. If a 1. Minimum level mark
loss of braking ability. Observe 7
brake pad is damaged or if the lining these precautions:
thickness is less than 0.8 mm (0.03 in), ● Insufficient brake fluid may al-
have a Yamaha dealer replace the low air to enter the brake sys-
brake pads as a set. tem, reducing braking
performance.
● Clean the filler cap before re-
moving. Use only DOT 4 brake
fluid from a sealed container.

7-22
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PERIODIC MAINTENANCE AND ADJUSTMENT


● Use only the specified brake flu- fluid level goes down suddenly, have a EAU22751

id; otherwise, the rubber seals Yamaha dealer check the cause before Changing the brake and
may deteriorate, causing leak- further riding. clutch fluids
age. Have a Yamaha dealer change the
● Refill with the same type of brake and clutch fluids at the intervals
brake fluid. Adding a brake fluid specified in the TIP after the periodic
other than DOT 4 may result in a maintenance and lubrication chart. In
harmful chemical reaction. addition, have the oil seals of the brake
● Be careful that water or dust and clutch master cylinders and cali-
does not enter the brake fluid pers as well as the brake and clutch
reservoir when refilling. Water hoses replaced at the intervals listed
will significantly lower the boil- below or whenever they are damaged
ing point of the fluid and may re- or leaking.
sult in vapor lock, and dirt may ● Oil seals: Replace every two
clog the ABS hydraulic unit years.
valves. ● Brake and clutch hoses: Replace

ECA17640
every four years.
7 NOTICE
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
7-23
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23095 EAU23114 EAU44273

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should The operation of the brake and shift
the condition of the cables should be be checked before each ride. In addi- pedals should be checked before each
checked before each ride, and the ca- tion, the cable should be lubricated by a ride, and the pedal pivots should be lu-
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci- bricated if necessary.
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
Brake pedal
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable
ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
a moist cloth. 7
Recommended lubricant: Shift pedal
Yamaha Chain and Cable Lube or
engine oil

7-24
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU43601
Recommended lubricant: Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease Silicone grease
brake and clutch levers
The operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever

7
Clutch lever

7-25
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23213 EAUM1652

Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots

The operation of the centerstand and The swingarm pivots must be lubricat-
sidestand should be checked before ed by a Yamaha dealer at the intervals
each ride, and the pivots and metal-to- specified in the periodic maintenance
metal contact surfaces should be lubri- and lubrication chart.
cated if necessary.
EWA10741 Recommended lubricant: 7
WARNING Lithium-soap-based grease
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.

7-26
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23272 EAU45511

Checking the front fork Checking the steering


The condition and operation of the front Worn or loose steering bearings may
fork must be checked as follows at the cause danger. Therefore, the operation
intervals specified in the periodic main- of the steering must be checked as fol-
tenance and lubrication chart. lows at the intervals specified in the pe-
riodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, 1. Place the vehicle on the center-
damage and excessive oil leakage. stand. WARNING! To avoid inju-
ECA10590 ry, securely support the vehicle
To check the operation NOTICE so there is no danger of it falling
1. Place the vehicle on a level sur- If any damage is found or the front over. [EWA10751]
face and hold it in an upright posi- fork does not operate smoothly, 2. Hold the lower ends of the front
tion. WARNING! To avoid injury, have a Yamaha dealer check or re- fork legs and try to move them for-
securely support the vehicle so pair it. ward and backward. If any free
there is no danger of it falling play can be felt, have a Yamaha
over. [EWA10751] dealer check or repair the steering.
7
2. While applying the front brake,
push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.

7-27
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23291 EAU34225
skin, eyes or clothing and al-
Checking the wheel bearings Battery ways shield your eyes when
working near batteries. In case
2
1 of contact, administer the fol-
lowing FIRST AID.
• EXTERNAL: Flush with plenty
of water.
• INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
3 • EYES: Flush with water for 15
1. Positive battery lead (red) minutes and seek prompt
The front and rear wheel bearings must
2. Negative battery lead (black) medical attention.
be checked at the intervals specified in 3. Battery ● Batteries produce explosive hy-
the periodic maintenance and lubrica-
The battery is located behind cowling drogen gas. Therefore, keep
tion chart. If there is play in the wheel
A. (See page 7-8.) sparks, flames, cigarettes, etc.,
hub or if the wheel does not turn
This model is equipped with a VRLA away from the battery and pro-
smoothly, have a Yamaha dealer check
(Valve Regulated Lead Acid) battery. vide sufficient ventilation when 7
the wheel bearings.
There is no need to check the electro- charging it in an enclosed
lyte or to add distilled water. However, space.
the battery lead connections need to be ● KEEP THIS AND ALL BATTER-
checked and, if necessary, tightened. IES OUT OF THE REACH OF
EWA10760 CHILDREN.
WARNING
● Electrolyte is poisonous and To charge the battery
dangerous since it contains sul- Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the

7-28
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PERIODIC MAINTENANCE AND ADJUSTMENT


battery tends to discharge more quickly is turned to “OFF”, then con- EAU49581

if the vehicle is equipped with optional nect the positive lead before Replacing the fuses
electrical accessories. connecting the negative lead. The fuse boxes and the ABS motor
ECA16521
[ECA16840]
fuse are located behind cowling A, and
NOTICE 4. After installation, make sure that the main fuse is located behind cowling
To charge a VRLA (Valve Regulated the battery leads are properly con- B. (See page 7-8.)
Lead Acid) battery, a special (con- nected to the battery terminals. 3
ECA16530
stant-voltage) battery charger is re-
quired. Using a conventional battery NOTICE 2 4
charger will damage the battery. Always keep the battery charged. 1
Storing a discharged battery can
To store the battery cause permanent battery damage.
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place. 1. ABS motor fuse
NOTICE: When removing the 2. ABS motor spare fuse
7 3. Main fuse
battery, be sure the key is
4. Fuse box
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16302]

2. If the battery will be stored for more


than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
7-29
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PERIODIC MAINTENANCE AND ADJUSTMENT


use a fuse of a higher amperage Specified fuses:
rating than recommended to Main fuse:
1 7
avoid causing extensive dam- 50.0 A
2 8 age to the electrical system and Headlight fuse:
3 possibly a fire. [EWA15131] 20.0 A
9 Taillight fuse:
4 7.5 A
5 10 Signaling system fuse:
6 11 10.0 A
13 12 Ignition fuse:
13 20.0 A
1. Headlight fuse Radiator fan fuse:
2. ABS solenoid fuse 20.0 A
3. Electronic throttle valve fuse Backup fuse:
4. Fuel injection system fuse 7.5 A
5. Backup fuse (for clock and immobilizer sys- Electronic throttle valve fuse:
tem) 7.5 A
6. Radiator fan fuse Fuel injection system fuse:
7. Ignition fuse 10.0 A
8. Signaling system fuse ABS solenoid fuse:
9. ABS control unit fuse
20.0 A 7
ABS control unit fuse:
10.Auxiliary DC jack fuse
7.5 A
11.Taillight fuse Auxiliary DC jack fuse:
12.O/P (option) fuse 3.0 A
13.Spare fuse ABS motor fuse:
30.0 A
If a fuse is blown, replace it as follows. O/P (option) fuse:
1. Turn the key to “OFF” and turn off 20.0 A
the electrical circuit in question.
2. Remove the blown fuse, and then 3. Turn the key to “ON” and turn on
install a new fuse of the specified the electrical circuit in question to
amperage. WARNING! Do not check if the device operates.

7-30
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PERIODIC MAINTENANCE AND ADJUSTMENT


4. If the fuse immediately blows EAU39013

again, have a Yamaha dealer Replacing a headlight bulb


check the electrical system. This model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.
ECA10650

NOTICE
Take care not to damage the follow-
ing parts:
● Headlight bulb
1. Do not touch the glass part of the bulb.
Do not touch the glass part of
the headlight bulb to keep it free 1. Remove the headlight bulb cover
from oil, otherwise the transpar- by turning it counterclockwise.
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
1

7 gerprints on the headlight bulb


using a cloth moistened with al-
cohol or thinner.
● Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
1. Headlight bulb cover
lens.
Do not use a headlight bulb of a 2. Disconnect the headlight coupler.
wattage higher than specified.

7-31
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PERIODIC MAINTENANCE AND ADJUSTMENT


5. Connect the headlight coupler. EAU24181

6. Install the headlight bulb cover by Tail/brake light


1 turning it clockwise. This model is equipped with an LED-
7. Have a Yamaha dealer adjust the type tail/brake light.
headlight beam if necessary. If the tail/brake light does not come on,
have a Yamaha dealer check it.

1. Headlight coupler

3. Unhook the headlight bulb holder,


and then remove the burnt-out
bulb.

2 7

1. Headlight bulb
2. Headlight bulb holder

4. Place a new headlight bulb into po-


sition, and then secure it with the
bulb holder.
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24204 EAU49721

Replacing a turn signal light 1 Replacing a license plate light


bulb bulb
1. Remove the turn signal light lens 1. Remove the license plate light unit
by removing the screw. bolts.
1 1
2

1. Turn signal light bulb

3. Insert a new bulb into the socket,


push it in, and then turn it clock-
2 wise until it stops.
1. Turn signal light lens 4. Install the lens by installing the 1. License plate light unit
2. Screw screw. NOTICE: Do not over- 2. License plate light unit bolt
tighten the screw, otherwise the
2. Remove the burnt-out bulb by lens may break. [ECA11191] 2. Remove the license plate light bulb
7
pushing it in and turning it counter- socket (together with the bulb) by
clockwise. turning it counterclockwise, and
then pulling it out.

7-33
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PERIODIC MAINTENANCE AND ADJUSTMENT


6. Place the license plate light unit in EAU49623

1 the original position, and then in- Replacing an auxiliary light


stall the bolts. bulb
This model is equipped with two auxil-
iary lights. If an auxiliary light bulb burns
out, replace it as follows.
1. Remove the windshield by remov-
ing the screws.

1
1. License plate light bulb socket

3. Remove the burnt-out bulb by pull-


ing it out.

2
2
1
1. Windshield 7
2. Screw

2. Remove the panel by removing


the quick fasteners.
1. License plate light bulb

4. Insert a new bulb into the socket.


5. Install the socket (together with the
bulb) by pushing it in, and then
turning it clockwise until it stops.

7-34
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PERIODIC MAINTENANCE AND ADJUSTMENT


supported. NOTICE: Be careful 5. Remove the auxiliary light bulb
2
not to pull the headlight leads. socket (together with the bulb) by
[ECA16810] turning the socket counterclock-
wise.
1

1
2 2
1. Panel
2. Quick fastener

3. Remove the headlight unit cover 1


1. Headlight unit
by removing the bolts.
2. Headlight unit bolt 1. Auxiliary light bulb socket
1 6. Remove the burnt-out bulb by pull-
ing it out.
1
7
1
2
2

1. Headlight unit cover


2. Bolt 1. Headlight lead

4. Remove the headlight unit bolts,


1. Auxiliary light bulb
then pull the headlight unit slightly
out, making sure that it remains 7. Insert a new bulb into the socket.
7-35
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PERIODIC MAINTENANCE AND ADJUSTMENT


8. Install the socket (together with the EAU25871
heaters or furnaces. Gasoline or
bulb) by pushing it in and turning it Troubleshooting gasoline vapors can ignite or ex-
clockwise. Although Yamaha motorcycles receive plode, causing severe injury or
9. Install the headlight unit by install- a thorough inspection before shipment property damage.
ing the bolts, and then tightening from the factory, trouble may occur dur-
them to the specified torque. ing operation. Any problem in the fuel,
compression, or ignition systems, for
Tightening torque: example, can cause poor starting and
Headlight unit bolt: loss of power.
7 Nm (0.7 m·kgf, 5.1 ft·lbf) The following troubleshooting charts
represent quick and easy procedures
10. Install the headlight unit cover by for checking these vital systems your-
installing the bolts. self. However, should your motorcycle
11. Install the panel by installing the require any repair, take it to a Yamaha
quick fasteners. dealer, whose skilled technicians have
12. Install the windshield by installing the necessary tools, experience, and
the screws, and then tightening know-how to service the motorcycle
them to the specified torque. properly.
WARNING! A loose windshield 7
Use only genuine Yamaha replace-
could cause an accident. Be ment parts. Imitation parts may look like
sure to tighten the screws to the Yamaha parts, but they are often inferi-
specified torque. [EWA15510] or, have a shorter service life and can
lead to expensive repair bills.
Tightening torque: EWA15141
Windshield screw:
WARNING
0.5 Nm (0.05 m·kgf, 0.36 ft·lbf)
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-36
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PERIODIC MAINTENANCE AND ADJUSTMENT


EAU42503

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
7 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
Check the battery lead connections, check the vehicle.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7-37
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PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWAT1040

WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

7-38
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MOTORCYCLE CARE AND STORAGE


EAU37833 EAU26054
ucts onto seals, gaskets and wheel
Matte color caution Care axles. Always rinse the dirt and de-
ECA15192
While the open design of a motorcycle greaser off with water.
NOTICE reveals the attractiveness of the tech-
Some models are equipped with nology, it also makes it more vulnera- Cleaning
matte colored finished parts. Be ble. Rust and corrosion can develop ECA10772

sure to consult a Yamaha dealer for even if high-quality components are NOTICE
advice on what products to use be- used. A rusty exhaust pipe may go un- ● Avoid using strong acidic wheel
fore cleaning the vehicle. Using a noticed on a car, however, it detracts cleaners, especially on spoked
brush, harsh chemical products or from the overall appearance of a motor- wheels. If such products are
cleaning compounds when cleaning cycle. Frequent and proper care does used on hard-to-remove dirt, do
these parts will scratch or damage not only comply with the terms of the not leave the cleaner on the af-
their surface. Wax also should not warranty, but it will also keep your mo- fected area any longer than in-
be applied to any matte colored fin- torcycle looking good, extend its life structed. Also, thoroughly rinse
ished parts. and optimize its performance. the area off with water, immedi-
ately dry it, and then apply a cor-
Before cleaning rosion protection spray.
1. Cover the muffler outlet with a ● Improper cleaning can damage
plastic bag after the engine has plastic parts (such as cowlings,
cooled down. panels, windshields, headlight
8 2. Make sure that all caps and covers lenses, meter lenses, etc.) and
as well as all electrical couplers the mufflers. Use only a soft,
and connectors, including the clean cloth or sponge with wa-
spark plug caps, are tightly in- ter to clean plastic. However, if
stalled. the plastic parts cannot be thor-
3. Remove extremely stubborn dirt, oughly cleaned with water, di-
like oil burnt onto the crankcase, luted mild detergent with water
with a degreasing agent and a may be used. Be sure to rinse
brush, but never apply such prod-
8-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

MOTORCYCLE CARE AND STORAGE


off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
● Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or polishing compound after ter and a mild detergent, after the
sponges which have been in washing. engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm water
cleaning products, solvent or After normal use since it increases the corrosive
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild action of the salt. [ECA10791]
movers or inhibitors, brake flu- detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray
id, antifreeze or electrolyte. and then rinse thoroughly with clean on all metal, including chrome- and
● Do not use high-pressure wash- water. Use a toothbrush or bottlebrush nickel-plated, surfaces to prevent
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt corrosion.
they cause water seepage and and insects will come off more easily if
deterioration in the following ar- the area is covered with a wet cloth for After cleaning
eas: seals (of wheel and swing- a few minutes before cleaning. 1. Dry the motorcycle with a chamois
arm bearings, fork and brakes), or an absorbing cloth.
electric components (couplers, After riding in the rain, near the sea or 2. Use a chrome polish to shine
connectors, instruments, on salt-sprayed roads chrome, aluminum and stainless-
8
switches and lights), breather Since sea salt or salt sprayed on roads steel parts, including the exhaust
hoses and vents. during winter are extremely corrosive in system. (Even the thermally in-
● For motorcycles equipped with combination with water, carry out the duced discoloring of stainless-
a windshield: Do not use strong following steps after each ride in the steel exhaust systems can be re-
cleaners or hard sponges as rain, near the sea or on salt-sprayed moved through polishing.)
they will cause dulling or roads.
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
8-2
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MOTORCYCLE CARE AND STORAGE


3. To prevent corrosion, it is recom- ECA10800 EAU49591

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, ● Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
ed, surfaces. any excess. Always store your motorcycle in a cool,
4. Use spray oil as a universal clean- ● Never apply oil or wax to any dry place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover. Be
5. Touch up minor paint damage treat them with a suitable care sure the engine and the exhaust sys-
caused by stones, etc. product. tem are cool before covering the motor-
6. Wax all painted surfaces. ● Avoid using abrasive polishing cycle.
ECA10810
7. Let the motorcycle dry completely compounds as they will wear NOTICE
before storing or covering it. away the paint.
EWA11131 ● Storing the motorcycle in a
WARNING TIP poorly ventilated room or cover-
Contaminants on the brakes or tires ● Consult a Yamaha dealer for ad- ing it with a tarp, while it is still
can cause loss of control. vice on what products to use. wet, will allow water and humid-
● Make sure that there is no oil or ● Washing, rainy weather or humid ity to seep in and cause rust.
wax on the brakes or tires. climates can cause the headlight ● To prevent corrosion, avoid
● If necessary, clean the brake lens to fog. Turning the headlight damp cellars, stables (because
discs and brake linings with a on for a short period of time will of the presence of ammonia)
8 and areas where strong chemi-
regular brake disc cleaner or ac- help remove the moisture from the
etone, and wash the tires with lens. cals are stored.
warm water and a mild deter-
gent. Before riding at higher Long-term
speeds, test the motorcycle’s Before storing your motorcycle for sev-
braking performance and cor- eral months:
nering behavior. 1. Follow all the instructions in the
“Care” section of this chapter.

8-3
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MOTORCYCLE CARE AND STORAGE


2. Fill up the fuel tank and add fuel e. Remove the spark plug caps
TIP
stabilizer (if available) to prevent from the spark plugs, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plugs and the
storing the motorcycle.
fuel from deteriorating. spark plug caps.
3. Perform the following steps to pro- 4. Lubricate all control cables and the
tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
a. Remove the spark plug caps stand/centerstand.
and spark plugs. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
into each spark plug bore. the motorcycle so that both of its
c. Install the spark plug caps onto wheels are off the ground. Alterna-
the spark plugs, and then place tively, turn the wheels a little every
the spark plugs on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlet with a
d. Turn the engine over several plastic bag to prevent moisture
times with the starter. (This will from entering it.
coat the cylinder walls with oil.) 7. Remove the battery and fully
8
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
turning the engine over. than 0 °C (30 °F) or more than 30
[EWA10951] °C (90 °F)]. For more information
on storing the battery, see page
7-28.

8-4
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SPECIFICATIONS
Dimensions: Engine oil: Cooling system:
Overall length: Recommended brand: Coolant reservoir capacity (up to the
2255 mm (88.8 in) YAMALUBE maximum level mark):
Overall width: Type: 0.26 L (0.27 US qt, 0.23 Imp.qt)
980 mm (38.6 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Radiator capacity (including all routes):
Overall height: 20W-40 or 20W-50 1.83 L (1.93 US qt, 1.61 Imp.qt)
1410 mm (55.5 in) Air filter:
0 10 30 50 70 90 110 130 ˚F
Seat height: Air filter element:
845/870 mm (33.3/34.3 in) SAE 10W-30 Oil-coated paper element
Wheelbase: Fuel:
SAE 10W-40
1540 mm (60.6 in) Recommended fuel:
Ground clearance: SAE 10W-50 Premium unleaded gasoline only
205 mm (8.07 in) SAE 15W-40 Fuel tank capacity:
Minimum turning radius: 23.0 L (6.08 US gal, 5.06 Imp.gal)
SAE 20W-40
2700 mm (106.3 in) Fuel reserve amount:
Weight: SAE 20W-50
3.9 L (1.03 US gal, 0.86 Imp.gal)
Curb weight: –20 –10 0 10 20 30 40 50 ˚C Fuel injection:
261 kg (575 lb) Throttle body:
Recommended engine oil grade:
Engine: ID mark:
API service SG type or higher, JASO
Engine type: 23P1 00
standard MA
Liquid cooled 4-stroke, DOHC Spark plug(s):
Engine oil quantity:
Cylinder arrangement: Manufacturer/model:
Without oil filter cartridge replacement:
Inline 2-cylinder NGK/CPR8EB9
3.10 L (3.28 US qt, 2.73 Imp.qt)
Displacement: Spark plug gap:
With oil filter cartridge replacement:
1199 cm³ 0.8–0.9 mm (0.031–0.035 in)
3.40 L (3.59 US qt, 2.99 Imp.qt)
Bore × stroke: Clutch:
98.0 × 79.5 mm (3.86 × 3.13 in)
Final gear oil:
9 Clutch type:
Type:
Compression ratio: Wet, multiple-disc
Yamaha genuine shaft drive gear oil SAE
11.00 : 1 Transmission:
80 API GL-5 or SAE 80 API GL-4 Hypoid
Starting system: Primary reduction ratio:
gear oil
Electric starter 1.466 (85/58)
Quantity:
Lubrication system:
0.20 L (0.21 US qt, 0.18 Imp.qt) Final drive:
Dry sump Shaft

9-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

SPECIFICATIONS
Secondary reduction ratio: Manufacturer/model: Rim size:
2.987 (21/25 x 32/9) METZELER/TOURANCE EXP C 19M/C x MT2.50
Transmission type: Rear tire: Rear wheel:
Constant mesh 6-speed Type: Wheel type:
Operation: Tubeless Spoke wheel
Left foot operation Size: Rim size:
Gear ratio: 150/70R17M/C 69V 17M/C x MT4.00
1st: Manufacturer/model: Unified brake system:
2.769 (36/13) BRIDGESTONE/BW502 Operation:
2nd: Manufacturer/model: Activated by front brake
2.063 (33/16) METZELER/TOURANCE EXP C Front brake:
3rd: Loading: Type:
1.571 (33/21) Maximum load: Dual disc brake
4th: 209 kg (461 lb) Operation:
1.250 (30/24) (Total weight of rider, passenger, cargo and Right hand operation
5th: accessories) Specified brake fluid:
1.042 (25/24) Tire air pressure (measured on cold DOT 4
6th: tires): Rear brake:
0.929 (26/28) Loading condition: Type:
Chassis: 0–90 kg (0–198 lb) Single disc brake
Frame type: Front: Operation:
Backbone 225 kPa (2.25 kgf/cm², 33 psi) Right foot operation
Caster angle: Rear: Specified brake fluid:
28.00 ° 250 kPa (2.50 kgf/cm², 36 psi) DOT 4
Trail: Loading condition: Front suspension:
126 mm (5.0 in) 90–209 kg (198–461 lb) Type:
Front tire: Front: Telescopic fork 9
Type: 225 kPa (2.25 kgf/cm², 33 psi) Spring/shock absorber type:
Tubeless Rear: Coil spring/oil damper
Size: 290 kPa (2.90 kgf/cm², 42 psi) Wheel travel:
110/80R19M/C 59V Front wheel: 190.0 mm (7.48 in)
Manufacturer/model: Wheel type: Rear suspension:
BRIDGESTONE/BW501 Spoke wheel Type:
Swingarm (link suspension)
9-2
U23P22E0.book Page 3 Wednesday, August 17, 2011 8:53 AM

SPECIFICATIONS
Spring/shock absorber type: High beam indicator light: ABS motor fuse:
Coil spring/gas-oil damper LED 30.0 A
Wheel travel: Oil level warning light: ABS solenoid fuse:
190.0 mm (7.48 in) LED 20.0 A
Electrical system: Turn signal indicator light: Auxiliary DC jack fuse:
Ignition system: LED 3.0 A
TCI Coolant temperature warning light: Backup fuse:
Charging system: LED 7.5 A
AC magneto Engine trouble warning light: Electronic throttle valve fuse:
Battery: LED 7.5 A
Model: ABS warning light: O/P (option) fuse:
YTZ12S LED 20.0 A
Voltage, capacity: Immobilizer system indicator light:
12 V, 11.0 Ah LED
Headlight: Traction control system indicator/warning
Bulb type: light:
Halogen bulb LED
Bulb voltage, wattage × quantity: Fuses:
Headlight: Main fuse:
12 V, 55 W × 2 50.0 A
Tail/brake light: Headlight fuse:
LED 20.0 A
Front turn signal light: Taillight fuse:
12 V, 10.0 W × 2 7.5 A
Rear turn signal light: Signaling system fuse:
12 V, 10.0 W × 2 10.0 A
9 Auxiliary light: Ignition fuse:
12 V, 5.0 W × 2 20.0 A
License plate light: Radiator fan fuse:
12 V, 5.0 W × 1 20.0 A
Meter lighting: Fuel injection system fuse:
LED 10.0 A
Neutral indicator light: ABS control unit fuse:
LED 7.5 A

9-3
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

CONSUMER INFORMATION
EAU48612 EAU26400 EAU26470

Identification numbers Vehicle identification number Model label


Record the vehicle identification num-
ber and model label information in the 1
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case
1
the vehicle is stolen.

VEHICLE IDENTIFICATION
NUMBER:
1. Vehicle identification number 1. Model label

The vehicle identification number is The model label is affixed to the frame
stamped into the steering head pipe. under the rider seat. (See page 4-24.)
Record this number in the space pro- Record the information on this label in
MODEL LABEL INFORMATION: vided. the space provided. This information
will be needed when ordering spare
TIP
parts from a Yamaha dealer.
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
area.

10

10-1
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

CONSUMER INFORMATION
EAU26570

Motorcycle noise regulation


(for Australia)
TAMPERING WITH NOISE CON-
TROL SYSTEM PROHIBITED:
Owners are warned that the law may
prohibit:
a. The removal or rendering inopera-
tive by any person other than for
purposes of maintenance, repair
or replacement, of any device or
element of design incorporated
into any new vehicle for the pur-
pose of noise control prior to its
sale or delivery to the ultimate pur-
chaser or while it is in use; and
b. The use of the vehicle after such
device or element of design has
been removed or rendered inoper-
ative by any person.

10

10-2
U23P22E0.book Page 1 Wednesday, August 17, 2011 8:53 AM

INDEX
A Engine idling speed, checking...............7-17 Maintenance, emission control system ... 7-3
ABS ...................................................... 4-19 Engine oil and oil filter cartridge ............7-11 Matte color, caution ................................ 8-1
ABS warning light ................................... 4-7 Engine stop switch ................................4-15 Model label ........................................... 10-1
Air filter element.................................... 7-16 Engine trouble warning light ....................4-7 Multi-function meter unit ......................... 4-8
Auxiliary DC jack .................................. 4-34 F N
Auxiliary light bulb, replacing ................ 7-34 Final gear oil..........................................7-14 Neutral indicator light .............................. 4-5
B Front and rear brake pads, checking ....7-21 Noise regulation (for Australia) ............. 10-2
Battery .................................................. 7-28 Front fork, adjusting ..............................4-27 O
Brake and clutch fluids, changing......... 7-23 Front fork, checking...............................7-27 Oil level warning light .............................. 4-5
Brake and clutch levers, Fuel .......................................................4-22 P
checking and lubricating..................... 7-25 Fuel consumption, tips for reducing ........6-3 Parking.................................................... 6-4
Brake and shift pedals, Fuel tank breather hose and Part locations .......................................... 3-1
checking and lubricating..................... 7-24 overflow hose......................................4-23 Pass switch........................................... 4-15
Brake fluid level, checking .................... 7-22 Fuel tank cap.........................................4-21 R
Brake lever ........................................... 4-17 Fuses, replacing....................................7-29 Rider seat ............................................. 4-24
Brake lever free play, checking ............ 7-20 H Rider seat height, adjusting .................. 4-25
Brake light switches.............................. 7-21 Handlebar switches ...............................4-15 S
Brake pedal .......................................... 4-18 Hazard switch........................................4-16 Safety information................................... 2-1
C Headlight bulb, replacing.......................7-31 Shifting.................................................... 6-2
Cables, checking and lubricating.......... 7-24 High beam indicator light.........................4-5 Shift pedal............................................. 4-17
Care........................................................ 8-1 Horn switch ...........................................4-15 Shock absorber assembly, adjusting .... 4-29
Carriers................................................. 4-30 I Sidestand.............................................. 4-31
Catalytic converter................................ 4-23 Identification numbers ...........................10-1 Spark plugs, checking........................... 7-10
Centerstand and sidestand, Ignition circuit cut-off system .................4-32 Specifications.......................................... 9-1
checking and lubricating..................... 7-26 Immobilizer system .................................4-1 Starting the engine.................................. 6-1
Clutch lever.................................. 4-16, 7-20 Immobilizer system indicator light ...........4-8 Start switch ........................................... 4-15
Coolant ................................................. 7-15 Indicator lights and warning lights ...........4-4 Steering, checking ................................ 7-27
Coolant temperature warning light.......... 4-5 L Storage ................................................... 8-3
Cowlings, removing and installing .......... 7-8 Labels, location .......................................1-1 Swingarm pivots, lubricating ................. 7-26
D License plate light bulb, replacing .........7-33 T
Dimmer switch ...................................... 4-15 Luggage strap holders ..........................4-31 Tail/brake light ...................................... 7-32
D-mode (drive mode).............................. 4-1 M Throttle grip and cable,
E Main switch/steering lock ........................4-3 checking and lubricating ..................... 7-24
Engine break-in ...................................... 6-3 Maintenance and lubrication, periodic.....7-4 Throttle grip free play, checking............ 7-17
U23P22E0.book Page 2 Wednesday, August 17, 2011 8:53 AM

INDEX
Tires ...................................................... 7-18
Tool kit .................................................... 7-2
Traction control system......................... 4-20
Traction control system
indicator/warning light........................... 4-7
Troubleshooting .................................... 7-36
Troubleshooting charts ......................... 7-37
Turn signal indicator lights ...................... 4-5
Turn signal light bulb, replacing ............ 7-33
Turn signal switch ................................. 4-15
V
Valve clearance .................................... 7-17
Vehicle identification number ................ 10-1
W
Wheel bearings, checking..................... 7-28
Wheels .................................................. 7-20
Windshield ............................................ 4-26
U23P22E0.book Page 3 Wednesday, August 17, 2011 8:53 AM
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2011.08-0.3×1 CR
(E)

DIC183

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