INPUT PARAMETER

Stee Pipe Grade : API 5LX GR56

Year Built : 1976
Steel Pipe Diameter : D  36in
Pipe Wall Thickness : t pipe  0.406in

Concrete thickness : t crt  11.4cm

Corrosion coating thickness : t cc  1mm

Pipe Density
Concrete Density
Density of fluid in pipe
Internal Pressure (MAOP)
3
: pipe  7850kg m
3
: crt  3040kg m
3
: f  32.2kg m
: PMAOP  930psi

Poisson's Ratio : v o  0.3

Specified Minimum Yield :SMYS  56000psi

Strength of Pipe
Specified Minimum Tensile
Strength of Pipe
Pipe Young Modulus
Concrete Young Modulus
: SMTS  66000psi
11
: E  2.07 10 Pa
10
: Ecrt  3.02 10 Pa

GENERAL CALCULATION

Total outside pipe diameter : Dtot  D  2 t crt  2 t cc Dtot  1.144m


 D  D  2 tpipe
  4
4 4
Pipe Moment Inertia : I  I  0.003m
64 
I 3
Section Modulus of Pipe : z  z  0.007m
0.5 D
Pipe Outside Diameter : Do  D Do  0.914m

Pipe Iner Diameter : Di  Do  2 t pipe Di  0.894m

Overall Diameter incl' Concrete : Dc  D  2t crt Dc  1.142m

Coating
3060.678002193576 77.7315
WEIGHT OF PIPELINE PER METER

ws    Do  Di   pipe
2 2 1
Steel Weight : ws  229.927kg m
4  

wcrt    Dc  Do   crt
2 2 1
Concrete Weight : wcrt  1119.671kg m
4  

Fluid Weight :
X X

Weight of Pipeline per Meter : wtot  ws  wcrt  wf m N

wtot  wtot  10 
kg m
1
wtot  13614.574N m

STRESSES ON SPANNING PIPELINES

PMAOP  Do
Hoop stress : H  H  284.281MPa
2 tpipe

f1  0.8 (ASME B31.8)

Lmax  f1  SMYS Lmax  308.885MPa

Combined stress : fcombined  0.9 (ASME B31.8)

cmax  fcombined  SMYS cmax  347.496MPa


 H 2  4  H2  cmax2
1
Longitudinal Stress : L1   H 
2 
L1  387.378MPa


 H 2  4  H2  cmax2
1
L2   H 
2 
L2  103.097MPa

Poisson's Stress : p  v o  H p  85.284MPa

Bending Stress : 
b1  min Lmax  p   Lmax  p
  

b2  min L1  p   L2  p
  

b  min b1 b2 
b  17.812MPa
MAXIMUM ALLOWABLE FREE SPAN LENGTH

20 z b
Allowable Length : Lall  Lall  13.088mLall  42.94ft
wtot

LOWERING STRESS CALCULATION

Transition Length : L1  160m

Obstruction Length : L2  200m

Length of Total Excavated Trence : LT  2 L1  L2

LT  520m
Original Elevation : Eo  0m
Relocated Elevation : Er  2.5m
Delta elevation : X  Eo  Er X  2.5m

Longitudinal Stress Due to : ip  H ip  284.281MPa

Internal Pressure (Idle Condition)

2 E D X
bending  bending  36.969MPa
Bending Stress : 2
L1

2
 
 E
8 X
Axial Tension Stress : a  a  12.759MPa
3 LT 
 
Spanning Between Temporary : Ls  Lall
Support

2
wtot  Ls  D
Spanning Stress : bs  bs  35.625MPa
20 I
Operating Temperature : T2  150°F T2  150
Ambient Temperature : T1  70°F T1  70

6
Coeficient of Thermal Expansion :   6.34510


Thermal Stress :  
t  E  T2  T1  v o  H t  19.789MPa
kg s
2
33  47.862 psi
Total Stress : total  bending  a  bs  ip  t 2 m
cm

total  389.423MPa
N
430  623.662psi
2
cm
Status  "Elastic Zone" if total  SMYS
66000psi  455.054MPa
"Rupture" if total  SMYS

"Plastic Zone and Less Than Tensile Strength" if total  SMYS  total  SMTS

Status  "Plastic Zone and Less Than Tensile Strength"