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QP STANDARD FOR
FIRE PROTECTION SYSTEM FOR
MARINE BERTH TERMINALS
REVISION 1
TABLE OF CONTENTS
Page No.
FOREWORD
2.0 SCOPE………………………………………………………………..................... 5
6.0 APPROVALS................................................................................................. 6
13.0 DOCUMENTATIONS..................................................................................... 14
13.1 GENERAL....................................................................................................... 14
13.2 SPECIFIC....................................................................................................... 15
FOREWORD
This document has been developed by Corporate HSE Support Department (ST), reviewed
and edited by Corporate Quality and Management Systems Department and circulated for
user departments’ review before endorsed by Corporate Management for use as Corporate
Standard for Fire Fighting Facilities for Marine Berth Terminals.
This document is the replacement of the old version of the “ES-F-04” document.
The document in its present numbering, layout and format was prepared in accordance with
the latest standardization procedures (QP-PRC-A-001 & QP-GDL-A-003).
This document in its present form reflects as far as possible the current QP requirements
taking into account the known available industry practices and the applicable latest national
and international codes and standards.
This document is subjected to periodical review to re-affirm its adequacy or to conform to any
changes in the corporate requirements or to include new developments on its subject.
It is recognized that there will be cases where addenda, data sheets, or other clarifications
need to be attached to the standard to suit a specific application or service environment. As
such, the content of the document shall not be changed or re-edited by any user (QP or its
contractors, suppliers, agents, etc.), but any addenda or clarifications entailing major changes
shall be brought to the attention of the Custodian Department.
The custodian of this document is Corporate HSE Support Department (ST). Therefore, all
technical comments, views, recommendations, etc on this document shall be forwarded to the
same and copied to Manager, Corporate Quality & Management Systems Department (QA).
Year: 2012
1.0 OBJECTIVE
This standard identifies the minimum corporate requirements for fire protection system
for marine berth terminals.
2.0 SCOPE
This standard defines the minimum requirements for design, manufacture, inspection
and Testing, Supply, Installation, Operation and Maintenance for fire protection
system for marine berth terminals for QP projects.
3.0 APPLICATION
This standard is applicable for fire protection system for marine berth terminals for the
new projects and for any new modification on existing fire protection systems.
4.0 TERMINOLOGY
4.1 DEFINITIONS
Application rate - Volume of foam solution (premix water + foam) to be applied
on a unit of surface per unit of time (i.e., l/min/m2 or gpm/ft2).
Aqueous Film- - A solution consisting of a fluorinated surfactant with a foam
Forming Foam stabilizer and diluted with water to a 1 percent, 3 percent, or
6 percent solution. It is used to extinguish fires involving
combustible and flammable liquids. AR-AFFF refers to
alcohol-resistant AFFF foam that contains a gelling agent
that helps to prolong its film-forming characteristics.
Berth - A space where a ship is tied when at a pier or wharf.
Contractor - The party, which entered into contract with QP for the
execution of activities as mentioned in a written agreement.
Film-Forming - A protein-foam concentrate that uses fluorinated surfactants
Fluoroprotein to produce a fluid aqueous film for suppressing hydrocarbon
Foam fuel vapors.
Jetty - A fixed marine structure providing a berth or berths at some
distance form the shore.
Jetty Terminal - Is a landing platform, designated for public transportation
purposes, usually motor launch / boat / ship, used to carry
primarily passengers or cargo.
May - Used where alternatives are acceptable, subject to QP
approval.
Marine Dock - A dock is an enclosed area of water; use to facilitate marine
facility in loading or unloading of cargo or ship repairing
facilities. These facilities are created by building enclosing
harbor walls into an existing natural water space.
Pier - A structure, usually of greater length than width, and
projecting from the shore into a body of water.
Supplier/Vendor - The party, which entered into agreement with QP or
Contractor for manufacturing, fabricating or supplying any
items for delivery to QP or Contractor.
FM (Factory Mutual)
6.2 The equivalent to the above mentioned authorities shall be reviewed and approved by
QP projects
7.0 JETTY FIRE PROTECTION
7.1 INTRODUCTION
Fixed Monitors and under jetty foam distribution pipe-work shall be provided to
protect the loading jetty areas at QP's flammable and combustible loading
terminals.
The monitors shall provide a fire fighting capacity by discharging foam solution and
cooling water over the jetty, loading arm area and offer additional fire cover to the
ship board product transfer loading manifold connection.
The fixed foam distribution network shall be capable of applying finished foam to
the lower jetty areas and on the surface of the water under the jetty. A sufficient
number of accessible hydrants as per table # A.29.3.28 (NFPA – 30 Annex B) or 65
mm hose outlets shall be provided on or immediately adjacent to every pier, wharf,
or marine terminal yard for use by public or private fire departments for
extinguishing large structure and contents fires and for use in providing exposure
protection.
The loading and off loading of flammable products to tankers and chemical cargo
ships from fixed berths are hazardous operations with a potentially high fire risk.
The possibility of ships colliding with the jetties and harbour fronts, chance of
product/ vapour explosions and the problems associated with product spill and
improper cargo transfer, all add to the intrinsic risk of jetty transfer of flammable
products.
7.2 THE JETTY HEAD AND SHIP LOADING MANIFOLD
The product transfer point, general area which include the loading arms, shipboard
manifold and pump manifolds shall be the primary target areas for monitors. A fire
incident would most probably occur during the loading and offloading operation and
the ship board manifold coupling shall be protected by the jetty monitors. Tankers and
chemical cargo ships that berth at the jetty side normally shall be protected by some
recognized shipboard method of fire suppressant application. In case of a fire incident
occur in the loading and offloading bay the following safeguard measures shall be
activated;
The Emergency shutdown valves in the loading or offloading arms shall be
automatically activated.
The loading arms shall be provided with an emergency release system. Quick-
release valves and connections for loading arms/hoses and quick-release devices
for hawsers shall be provided.
An audible/visual alarm shall be initiated in the control room. The alarm signal shall
alert control room operators so that they can monitor and take appropriate action
pertaining to shutdown the ESD valve and disconnecting of loading arms and
release of hawsers.
positive trajectories may be described in adverse wind conditions and to cater for
natural wastage of the water jet.
Nozzles suitable for either seawater and/or a mixture of FFFP / AFFF and seawater
shall be selected. Nozzle types must offer remote control of jet and spray functions
providing patterns between 10 and 100 degrees.
At marine berths regularly handling liquefied gases, the design shall provide
additional means of applying cooling water. Die insulation around tanks or pipelines
may provide some protection against overheating however; cooling water is still
necessary for protection of pipe work and pipe fittings. Water shall not be applied
directly to pools of LPG or LNG as it would increase vaporization of the liquid. For
the same reason water shall not be allowed to enter any tank containing
refrigerated liquid.
The control station for remotely controlled monitors shall be located at least 45 m
from the berth face at a point which provides a clear view of the berth and manifold
areas. Distance more than 45 m to be used if required by radiation calculation of
credible fire scenario.
If hydraulic systems are used for remotely operated monitors, shielding from radiant
heat or protection within a water spray envelope shall be provided.
Oscillating monitors shall not be used.
A wet hydrant fitted with international ship-shore fire connections should be
installed to provide fire fighting water to the ship’s systems.
If the jetty support structure is constructed of exposed structural steelwork it shall
be vulnerable to pool fires on the sea. The provision of a fire water cooling system
for the structural supports shall be the subject of a risk assessment. The areas of
importance are the main load bearing structures, which could be impacted by a fire
on the water systems shall provide 10.2 lpm/m2 cover to the load bearing structural
steelwork surface, and where failure could lead to collapse and further piping
failures. Deluges and systems shall be capable of local and remote actuation.
Protection of the ship's manifold area shall be provided by monitors at the berth
face. Where, due to the size of vessels serviced, monitors must be elevated,
monitors shall be remotely controlled. Either electric or hydraulically remote-
controlled monitors are acceptable.
Deck protection for loading arm, manifold, and metering skid areas shall consist of
either pre-aimed fixed foam monitors or foam/water spray heads. These shall be
designed to provide a minimum discharge density of at least (6.5 L/min·m2)
sprayed upon the projected area.
The foam supply shall be sufficient for 30 minutes to all users at the berth of the
greatest demand.
Fixed foam/water spray systems shall be designed and installed per NFPA 16.
Where slops tanks are located below the deck, they shall be protected by an
automatically activated fixed water spray system covering the tank and any related
pumps. Protection for pumps handling flammable liquids shall be at least 20.4
lpm/m² over an envelope extending 0.6 m from the periphery of the casing, seals
and pump suction and discharge flanges.
Fixed water spray fire fighting systems, when provided, shall be designed and
installed per the requirements of NFPA 15.
8.4 HYDRAULIC REMOTE CONTROLLED FOAM/ WATER MONITOR
The monitor package shall include a hydraulically operated monitor, hydraulically
operated nozzle and a valve box that houses the hydraulic pump with motor and
tank unit coupled with an electric control box (or panel) with complete function
switches. Valve box, junction box and control panel shall have ingress protection of
IP 65, Electrical protection suitable for Zone 1, (group IIB), Temperature class T3
classified hazardous locations.
Monitor horizontal and vertical travel shall be operated by hydraulic actuators with
built-in adjustable flow controlling needle valves.
Control functions shall include elevation control, rotation control, and provision for
nozzle spray/straight stream functions. Rotation and elevation swivel joints shall be
driven by hydraulic motors.
The monitor shall be suitable for use with aspirating or non-aspirating nozzles.
The horizontal swivel joint shall incorporate a means to convey hydraulic oil from
the non-rotating base to the rotating portion of the monitor for operation of the
elevation and nozzle functions.
Monitor platform type fixed or rotating composed by grilled floor, trap door and hand
rail in carbon steel material. Ladder in carbon steel material.
8.5 ELECTRICAL REMOTE CONTROLLED FOAM/ WATER MONITOR
For individual Remote Controlled Monitors to be most effective and offer the
greatest possible security, it is important that all control operator positions have a
clear view of the monitor station and target zones. Close Circuit TV (CCTV)
equipped with infrared imaging facilities should be provided to assist viewing from
the remote (strategic fall back) main control centre. Use of electrically operated
RCM enables greater distance between the operator stations and monitors. the
local control consoles shall be located inside a custom built cabin to give shelter to
the operator/equipment and to give protection against heat radiation from the fire.
The strategic fall back control console shall be located in the main control centre.
Considering human limitations, each control station shall operate no more than two
monitors.
Activation and shut-off of the foam system shall be controlled from the control
consoles.
Electrically operated RCM shall have power derived from UPS and/or emergency
supplies. Primary power shall be routed to the monitor via a protected duct. RCM
shall have a means of manual override at the monitor tower to provide movement
of RCM for maintenance purposes when power is isolated. Good design shall
ensure that the manual override cannot be locked on in a manner that could (if left
in the manual mode) make it impossible to gain control of the monitor from the
control consoles in the event of a fire and therefore render it inoperable.
8.6 HOSE REELS
Fire hose reels shall be provided at each berth and spaced such that together they
cover all areas of the berth, as per table no. A.29.3.28 (NFPA – 30 Annex B).
Changes/Amendments Made:
Note:
The revision history log shall be updated with each revision of the document. It shall contain a
written audit trail of the reason why the changes/amendments have occurred, what the
changes/amendments were, and the date at which the changes/amendments were made.