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Part Wiring

Di1(Si210) Elevator Ctrl. No. SI-SR-01-2


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1 Wiring & connection


1.1 Wiring layout

DOC-131 DOC-131

< Wiring layout >


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.2 Connection between Controller and Traction Machine


1.2.1 Power line
a. Connect power line of Motor (3 phases) to Terminal 2 of Controller.
b. Connect earth between Traction Machine and Controller.
1.2.2 Magnetic brake
a. Connect MB housing (9P) of DOM PCB for energizing Brake coil.
1.2.3 Rotary Encoder
a. Connect wire of Rotary Encoder to TMLRE of DOM PCB

Motor

TER2
U V W

Earth Plate

MB
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.3 Connecting power supply from builder


a. Power supply of 3 phases
b. Lighting supply of single phase
c. Earth

Power supply Lighting supply Earth

Building panel board

* In case ARD(ALP) applied, sub-contactor will be attached.

Safety
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.4 Governor
1.4.1 Governor Connection
GRS(Over Speed Switch) : 1 & 2 Pin
GSS(Governor Slack Switch) : 4 & 5 Pin
OBS(Oil Buffer Switch) : 7 & 8 Pin

Destination GRS Remark


TML–04,07 1 GRS
GRS-04 2 GRS
3
GRS-02 4 GSS
GRS-07 5 GSS
6
GRS-05 7 OBS
TML-01 8 OBS
9
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.5 Connection of Travelling cable

Bottom of controller is
positioned at 300mm height
from top floor level.

Junction box
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.5.1 Install Cable Hanger according to shop drawing.


a. Fix Cable Hanger by anchor bolt (M10).
b. Position of Cable Hanger = Stroke* / 2 + 500mm (Refer to Drawing of job site)
* Stroke: Distance between top floor level and bottom floor level

Junction box
500
500
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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Overseas Support Team Date Mar. 2009

1.5.2 Wiring EVV Cable before Junction Box


a. Install 'L' shape angle for fixing EVV Cable.
b. Wire EVV Cable as following figure.

5200~5600mm
Plastic anchor

'L' shape angle


(For fixing cables)

5200~5600mm
Plastic anchor

Rubber band
(For fixing cables)
700~1000mm

Junction Box
500mm

Plastic anchor
500mm

Cable Hanger

Cable Hanger
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.5.3 Wiring a Traveling Cable


Wire and fix a Traveling Cable according to below figure.

A B C

300±50mm 450~500mm 450~600mm


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.5.4 Connection of Traveling Cable


a. Connection on Controller

Connect plug (SC)


to cap of DOC PCB

EVV Cable
Connect plugs (Y1,
Y2, Y3, & Y4) to caps
of DOM-160 PCB

Connect ring terminal


(Y1-15) to Earth plate

b. Connection on Apparatus Box of car top

Connect plug (SC)


to cap that is end of the
cable from DCL PCB

Connect plugs (Y1, Y2,


Y3, & Y4) to caps of
CONN PCB

Connect Ring Terminal


(Y1-15) to Earth Plate
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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c. Connection on Junction Box (EVV Cable & Traveling Cable)

Junction Box

Car side
Controller side

Safety
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.6 Connection of Hoistway cables


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.6.1 Wiring & Fixing cables in hoistway


EVV Cable

OBS (C. WT Side)

OBS (Car Side)

GTC

Electric Outlet

Pit Switch (2nd)

Hall Net Cable

Limit Switch (Upper)


Limit Switch (Lower)

'L' Shape Angle

Rubber Band

Door switch

Fix cables by cleat and


fix cleat to wall by plastic
anchor
Hall button

Within 400~500mm
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.6.2 Installation of Junction Box (Hall net)


a. Install Junction Box every 2 floor from bottom floor.

1 of DHG-162
Top floor (1 floor with 1 of DHG-162)
- Install Junction Box at 300mm higher
from the level of the floor

LDS (2 floor with 1 of DHG-162)


- 2 LDS cables is prepared for 2 floors
1 of DHG-162

HI (2 floor with 1 of DHG-162)


- 2 HI cables is prepared for 2 floors

HA (2 floor with 1 of DHG-162)


- 2 HA cables is prepared for 2 floors

1 of DHG-162
Bottom floor (2 floor with 1 of DHG-162)
- Install Junction Box at 3500mm higher
from the level of lower floor
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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b. Connect Hall net from DHG-162

MIC Name Destination MIC Name Destination


HVF VIP switch HP Parking switch
HI1 IND for lower floor HF1 Hall lantern for lower floor
HI2 IND for upper floor HF2 Hall lantern for upper floor
HC1 Hall chime for lower floor HD Down BT for lower floor
HC2 Hall chime for upper floor HU Up BT for lower floor
HDC Down BT for upper floor HA Hall net cable
HUC Up BT for upper floor

HI1
HI2
HVF

HP HDC

HUC

HD

HC2
HU

HC1

HF2

HA
HF1

< DHG-162 >


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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c. Set Dip Switch (SW1, SW2) of DHF-16X PCB

ON

1 2 3 4 5 6 7 8

Floor ID set (HEX)


On: Lift No. 2 of duplex or rear side
of through type

Off: Simplex or Lift No. 1 of duplex


front side of through type

< Setting of SW1 >

ON

1 2 3 4

On: In case VIP button is installed at


upper floor
Off: In case VIP button is installed at
lower floor

On: In case 2 floors are under


control of 1 DHG-162
Off: In case that 1 floor is under
control of 1 DHG-162

< Setting of SW2 >


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.6.3 Installing Pit Switch & Light


a. If pit depth is less than 1550mm, apply to 1 of pit switch.

Install switch box by nail.

Bottom floor level


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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b. If pit depth is more than 1550mm, apply to 2 of pit switches.

Install switch box by nail.

Bottom floor level


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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c. Function of Pit Switches

1st Pit Switch

Electric outlet

Light on/off switch

< Pit switch (less than 1550mm) >

1st Pit Switch

Light on/off switch

Electric outlet

2nd pit switch

< Pit switches (More than 1550mm) >


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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Overseas Support Team Date Mar. 2009

d. Connecting Pit Switches & Light

Controller

LDS-03 LDS-06 TML4-01 Earth Plate


LDS-04 LDS-07 TML4-04 "E1"
(21C or 25C)
EVV

EVV 2C

COVV 3C

1st Pit Switch 2nd Pit switch Pit Light Earth


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.6.4 Connecting OBS & GSS


a. Install Safety Box at 1500mm height from pit bottom.
b. Connect OBS & GTC according to figure below.
c. If switch is not applied, short the line by using a jumper.

OBS Car side

OBS C'WT side

GTC
GSS Car side
Controller

GRS-04

GRS-05 GTC
GSS C'WT side

Safety Box Terminal

Safety Box

Safety
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.7 PRS(Position Reference System) Installation


1.7.1 Part name

(RPD Sensor) (RPD Magnet) (Bracket for non-service floor)

1.7.2 PRS (Position Reference System) Installation


The PRS is newly developed for landing device instead of POSI device.
a. Assemble the RPD (Relative Position device) sensor at car bottom as below

RPD Sensor of PRS (Car Side)

b. Assemble the RPD magnet and install them at the landing sill of all floors.
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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(Service floor) (Non-stop Service floor)

RPD Magnet of PRS (Hall Side)

c. ‘E’ size for RPD installation (SAV and ADS-2P CO type)

EW ‘E’ size EW ‘E’ size EW ‘E’ size


700 620 850 770 1000 920
750 670 900 820 1020 970
800 720 950 870 1100 1020

d. As referring above ‘c’ assemble the RPD sensor before car panel assembling. Its vertical
allowable error is ±1mm

(RPD sensor assembly)


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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e. Adjust the distance from RPD sensor to RPD magnet to be 15mm±5mm

RPD distance set

f. In case of non –stop service floor, Adjust the distance from RPD sensor to RPD magnet
to be 15mm±7 mm.

Hoistway wall Line


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.8 Connection of Car top


1.8.1 Connection between Apparatus Box & OPB
a. Connect & wire cable '12', '13', '14', & '19' between Apparatus Box & OPB.
b. Connect & wire cable 'DRIN & DROUT' between Apparatus Box & OPB.

a) In case of SAV Door


Apparatus Box side OPB side
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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b) In case of ADS & SED Door

Apparatus Box side OPB side


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.8.2 Connect PRS(Position Reference System) to LD housing of CONN PCB


in Apparatus Box
1.8.3 Connect Chime or Gong to CHM housing of CONN PCB in Apparatus Box

1.8.4 Connect Light & P.F Light to LIG & PLG housing of CONN PCB in Apparatus Box
1.8.5 Connect Car Door Switch to CDS housing of CONN PCB in Apparatus Box

1.8.6 Connect Fan to FAN housing of CONN PCB in Apparatus Box


Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.8.7 Connect TOCI Box & MSB


.a. T.O.C.I Box

TERM2-10

b. MSB

P48V 13-10
13-04
13-05

J2-06

Y1-03
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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1.8.8 Connect CPI to CPI housing of CONN PCB in Apparatus Box in case CPI is located
outside OPB

1.8.9 Connect Emergency Exit Switch to EES housing of CONN PCB in Apparatus Box

1.8.10 Connect Safety Catch Switch to SCS housing of CONN PCB in Apparatus Box

1.8.11 Connect Wall Socket Light to WS housing of CONN PCB in Apparatus Box
Part Wiring
Di1(Si210) Elevator Ctrl. No. SI-SR-01-2
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Overseas Support Team Date Mar. 2009

1.8.12 Connect Photo to PSES housing of CONN PCB in Apparatus Box

1.8.13 Connect Safety Edge Shoe to SES housing of CONN PCB in Apparatus Box
Disconnect JP7 (jumper) on CONN PCB in case of 2 Safety Edge Shoe.

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