Sop - Eye Piece For Block Lifting

JURONG INTERGRATED STRUCTURE
(A subsidiary of SembCorp Marine Ltd.)

Singapore
Senior Operation Manager
( Edmund Chiow )
Engineer SOP - EYE PIECE FOR BLOCK LIFTING
( Ngiaw Choon Ping)
DATE ISSUED 14 / 01 / 2010
* Doubler added if deck thickness is below the min. thickness for the selected eye piece
EYE PIECE SWL MIN. DECK THICKNESS DOUBLER THICKNESS
10 T 8 mm 14 ~ 16 mm
20 T 10 mm 16 ~ 19 mm
30 T 13 mm 20 ~ 22 mm
40 T 15 mm 25 ~ 28 mm
# Leg length and backing bar thickness required for selected eye piece
EYE PIECE SWL WELDING LEG LENGTH BACKING BAR THICKNESS

15 / 25 T 14 mm 20 mm
30 T 17 mm 25 mm
40 T 19 mm 25 mm
* Refer to Appendix I and Appendix II for detailed dimensions of eye piece and doubler.
SOP - EYE PIECE FOR BLOCK LIFTING
Structure
Eye Piece Eye Piece
Production Lifting Eye Piece Usage Common Eye Piece Position on Integrity
Visual Example Calculation Hazards Removal At
Stage Description Size Structure Calculation
(Y/N) Stage
(Y/N)
From production to
transportation/transverser/st Swinging
Panel Line 5T/10T Direct on plate No No Assembly
orage (WT<20T) (Panel Hazard
Size < 12mx9m)
Eye-pieces must have

the backing of T-bars
Direct on plate ( With stiffeners Swinging

Panel Line Panel shifting 10T No No Assembly
as backing) Hazard
Panels with T-bars (WT<40T)
Falling item
from high Assembly/
Sub-assembly T-bars shifting 3T Direct on Face plate No No
ground Erection
hazard
T-bars ( Length < 3m) (WT<5)
PREPARED BY JIS Page 1/14

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
Direct on Face plate Swinging Assembly/

Sub-assembly T-bars shifting 3T/5T No No
(2 x eye-pieces) Hazard Erection
T-bars ( Length > 3m) (WT<5)
Falling item
Flange Brackets direct for on-
Single eye-piece to centre of from high Assembly/
Sub-assembly boards ( Eg. U16 brackets) 3T/5T No No
Face plate ground Erection
(WT<5T)
hazard
For overturning eye-pieces

for I-Beams. ( thickness> Direct on Face plate Swinging Assembly/
Sub-assembly 3T/5T No No
40mm) (2 x eye-pieces) Hazard Erection
(WT<10T)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
Sub-panels for transporting;

for overturning for welding/
fairing Direct on base panels ( Swinging Assembly /
Sub-assembly 3T/5T No No
( e.g. Pontoons bulkheads - < 5 ton) Hazard Erection
Webs on panels)
(WT<5T)
2/3 1/3
Combined Box - Overturning

for welding/fairing/
Swinging Assembly /
Sub-assembly transportation (e.g. Booby 3T/5T Direct on box exterior No No
Hazard Erection
hatches/ fan houses )
(WT<5T)
Crane
No
Assembly / 10T,15T,25T Swinging
Erection
Block shifting Using one crane c.g No (Yes, If block > Erection
30T,40T 30° - 45° Hazard
150 ton)
x = 3 - 6.5 m

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
a
Crane 1 or Crane 2
Crane 1
View A
30° - 45°
b c.g
No
Erection
Block shifting Using two cranes No (Yes, If block > Erection
30T,40T Hazard
150 ton)
Crane 2 b
Note :
a>9m
b = 4 - 8 m (depend on the block)
Normal usage length of wire ----> 6 , 10 m
No
Erection
Block shifting / Overturning U-shape blocks No (Yes, If block > Erection
30T,40T Hazard
150 ton)
No
Erection
Block shifting / Overturning Double bottom blocks No (Yes, If block > Erection
30T,40T Hazard
150 ton)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
No
Erection
Block shifting / Overturning L-shape blocks No (Yes, If block > Erection
30T,40T Hazard
150 ton)
No
Assembly / 10T,15T,25T Open-hull blocks Swinging
Erection
Block shifting / Overturning No (Yes, If block > Erection
30T,40T (with 3 side bulkheads) Hazard
150 ton)
No
Assembly / 10T,15T,25T Open-hull blocks Swinging
Erection
Block shifting / Overturning No (Yes, If block > Erection
30T,40T (with 4 side bulkheads) Hazard
150 ton)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
Assembly / Swinging
Erection
Block shifting / Overturning 10T,15T Panel blocks No No Erection
Hazard
Special structure blocks

(E.g. Catwalk structure, Lifeboat
Assembly / 10T,15T,25T platform, Helideck etc.) Swinging
Erection
Block shifting / Overturning Yes Yes Erection
30T,40T The positions of eye pieces are Hazard
to be calculated from
engineering.
Support
No
Erection
Block shifting U-shape blocks No (Yes, If block > Erection
30T,40T Hazard
150 ton)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
No
Erection
Block shifting L-shape blocks No (Yes, If block > Erection
30T,40T Hazard
150 ton)
Support
# Please refer to front cover for welding leg length
For block <40T

Assembly / Swinging
Erection
Block shifting 10T (Eye piece welded on deck and No No Erection
Hazard
adjacent to T-bar)
For block <40T

Assembly / Swinging
Erection
Block shifting 10T (Eye piece welded on deck and No No Erection
Hazard
adjacent to bulkhead)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
For block <40T

Assembly / Swinging
Erection
Block shifting 10T (Eye piece welded adjacent to No No Erection
Hazard
bulkhead and on top of stiffener)
For block <40T

Assembly / Swinging
Erection
Block shifting 10T (Eye piece welded on top of T- No No Erection
Hazard
bar with reinforcement)
For block <40T

Assembly / Swinging
Erection
Block shifting 10T (Eye piece welded in-line with No No Erection
Hazard
stiffener with size >120 mm)
# Please refer to front cover for welding leg length and backing bar detail

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
For block <40T

Assembly / (Eye piece welded in-line with Swinging
Erection
Block shifting 10T No No Erection
stiffener of size <120 mm with Hazard
reinforcement)
For block >40T

No
Assembly / (Eye piece welded on top of T- Swinging
Erection
Block shifting 15/25/30/40T No (Yes, If block > Erection
bar of height <300 mm with Hazard
150 ton)
reinforcement)
For block >40T

No
Assembly / (Eye piece welded on top of T- Swinging
Erection
bar of height >300 mm with Hazard
150 ton)
reinforcement)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
For block >40T

No
Assembly / 10/15/25/30/ (Lapping eye-piece adjacent to Swinging
Erection
Block shifting No (Yes, If block > Erection
40T bulkhead with bracket Hazard
150 ton)
reinforcement)
For block >40T

No
Assembly / (Eye piece welded not in-line with Swinging
Erection
Block shifting 25/30/40T No (Yes, If block > Erection
additional stiffener with Hazard
150 ton)
reinforcement at both sides)
For block >40T

No
Assembly / (Eye piece welded adjacent to T- Swinging
Erection
bar with reinforcement at one Hazard
150 ton)
side)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
For block >40T

No
Assembly / (Eye piece welded in between of Swinging
Erection
stiffener with reinforcement Hazard
150 ton)
added at one side)
* Please refer to front cover for doubler detail

For block >40T

No
Assembly / (Eye piece welded on stiffener Swinging
Erection
with reinforcement in between Hazard
150 ton)
stiffener)

For block T > 40T t < 15mm No

Assembly / (Eye piece welded not in-line with Swinging
Erection
stiffener with reinforcement in Hazard
150 ton)
between stiffener)

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)

For block >40T

(Eye piece welded below the No
Assembly / Block overturning from bottom Swinging
Erection shell
15/25/30/40T block with reinforcement in No (Yes, If block > Erection
Hazard
between stiffener and bulkhead. 150 ton)
Additional doubler welded)
t < 15mm

# Please refer to front cover for welding leg length and
backing bar detail
For block >40T

(Eye piece welded beside the No
Assembly / Swinging
Erection
Block overturning from side shell 15/25/30/40T block in-line with deck with No (Yes, If block > Erection
Hazard
reinforcement in between stiffner 150 ton)
and bulkhead.
15 mm

and backing bar detail
For block >40T

(Eye piece welded beside the No
Assembly / Swinging
Erection
Block overturning from side shell 15/25/30/40T block not in-line with stiffener with No (Yes, If block > Erection
Hazard
reinforcement in between two 150 ton)
stiffeners.)
DOUBLER ADDED IF
DECK t < 15 mm

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
*Reinforcement not needed if eye

piece < 25T *Doubler added if
thickness < 15 mm
For block >40T

No
Assembly / Block overturning from bottom (Eye piece welded below the Swinging
Erection shell
15/25/30/40T No (Yes, If block > Erection
block in-line with T-bar with Hazard
150 ton)
reinforcement below T-bar)

t < 15mm

For block >40T

No
Erection shell
block in-line with stiffener with Hazard
150 ton)
reinforcement below T-bar)
For block > 40T No

Assembly / Swinging
Erection
Block overturning from side shell 15/25/30/40T (Eye piece welded beside the No (Yes, If block > Erection
Hazard
block in-line with bulkhead) 150 ton)

t < 15mm

Structure
Eye Piece Eye Piece
(Y/N) Stage
(Y/N)
For block > 40 T

No
Erection shell
block in-line with bulkhead or T- Hazard
150 ton)
bar)

For block <40T

(Eye piece welded below the No
Assembly / Block overturning from bottom Swinging
Erection shell
15/25T block with reinforcement in No (Yes, If block > Erection
Hazard
between stiffener and additional 150 ton)
doubler.)

Assembly / Swinging
Erection
Block shifting > 50T For heavy lifting blocks Yes Yes Erection
Hazard

APPENDIX 1
SOP - EYE PEICE FOR BLOCK LIFTING
APPENDIX II :
EYE PIECE SWL 10 & 15 T EYE PIECE SWL 20 & 25 T
EYE PIECE SWL 30 & 35 T EYE PIECE SWL 40 T

Sop - Eye Piece For Block Lifting

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Sop - Eye Piece For Block Lifting

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JURONG INTERGRATED STRUCTURE

(A subsidiary of SembCorp Marine Ltd.)

EYE PIECE SWL WELDING LEG LENGTH BACKING BAR THICKNESS

Eye-pieces must have

Direct on plate ( With stiffeners Swinging

Panels with T-bars (WT<40T)

T-bars ( Length < 3m) (WT<5)

PREPARED BY JIS Page 1/14

Direct on Face plate Swinging Assembly/

T-bars ( Length > 3m) (WT<5)

For overturning eye-pieces

PREPARED BY JIS Page 2/14

Sub-panels for transporting;

Combined Box - Overturning

PREPARED BY JIS Page 3/14

PREPARED BY JIS Page 4/14

PREPARED BY JIS Page 5/14

Special structure blocks

PREPARED BY JIS Page 6/14

# Please refer to front cover for welding leg length

For block <40T

# Please refer to front cover for welding leg length

For block <40T

PREPARED BY JIS Page 7/14

For block <40T

# Please refer to front cover for welding leg length

For block <40T

# Please refer to front cover for welding leg length

For block <40T

PREPARED BY JIS Page 8/14

For block <40T

For block >40T

For block >40T

PREPARED BY JIS Page 9/14

For block >40T

For block >40T

For block >40T

PREPARED BY JIS Page 10/14

For block >40T

* Please refer to front cover for doubler detail

For block >40T

* Please refer to front cover for doubler detail

For block T > 40T t < 15mm No

PREPARED BY JIS Page 11/14

* Please refer to front cover for doubler detail

For block >40T

* Please refer to front cover for doubler detail

For block >40T

# Please refer to front cover for welding leg length

For block >40T

PREPARED BY JIS Page 12/14

*Reinforcement not needed if eye

For block >40T

* Please refer to front cover for doubler detail

* Please refer to front cover for doubler detail

For block >40T

For block > 40T No

* Please refer to front cover for doubler detail

PREPARED BY JIS Page 13/14

For block > 40 T

* Please refer to front cover for doubler detail

For block <40T

* Please refer to front cover for doubler detail