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Tong Sanduo 1

The Special Features of Cement Standards in China

REFERENCE: Sanduo, T., "The Special Features of Cement Stan- ucts), satisfy the needs of different building construction, and be
dards in China," Cement, Concrete, and Aggregates, CCAGDP, Vol, applicable to international trade. Thus, cement standards in China
15, No. 2, Winter 1993, pp. 165-169. have their own characteristics and are internationally inter-
changeable as well.
ABSTRACT: A large amount of blended cement, special cement,
and shaft kiln manufactured cement is produced in China. These
cements form the basis for China's cement standards. These standards
have many special features and constitute a unique cement standard Unique C e m e n t Standard System
system. The standard cements are divided into three groups: common
cement, special performance cement, and special purpose cement. T h e r e are more than 100 national and professional standards
As common cements, which include ordinary portland cement, port- for c e m e n t in China. In o r d e r to better develop these standards,
land blast-furnace cement, portland pozzolana cement, and portland a cement standard system has been formulated. The frame of the
composite slag cement, etc., the required and allowable blended
materials incorporated in their specifications are somewhat like those system is graphically presented in Fig. 1. Basic standards, test method
in the European cement standard EN V 197, but some kinds of standards, and product standards are arrayed in three levels in the
metallurgical slags are allowed into composite portland cement to system. Product standards are arranged in the base level w h e r e
make good use of industrial wastes, and a series of strength grades the c e m e n t standards are divided into three groups, i.e., c o m m o n
(including type R, which have higher early strength criteria) are stip-
cement, special p e r f o r m a n c e cement, and special purpose ce-
ulated for satisfying the various technical level of cement production
and the different construction requirements. As to the special per- ment. Standards with wider coverage are placed in higher levels.
formance cement group, there are several series of cements such as Basic standards are on the top level. The test m e t h o d standards
portland cement, aluminatc cement, sulfo-aluminate cement, and ferro- are arrayed mainly on the second level. The purpose of the
aluminate cement, etc. The specifications for these cements are char- cement standard system is to guide us to d e v e l o p and revise
acteristic of their performance requirements: moderate-heat portland
cement stipulates the criteria for heat of hydration; rapid-hardening standards more scientifically, reasonably, and comprehensively.
aluminate cement defines criteria for strength within three days; ex-
pansive sulfo-aluminate cement requires criteria for rate of expansion;
and self-stressing ferro-aluminate cements need criteria for self-stressing Composition of C o m m o n Cement
values, etc. In addition, oil well cement and masonry cement, etc.,
belong in the special purpose cement group. Portland cement, ordinary portland cement, portland blast-
A graphical standards system is presented which includes funda- furnace slag cement, portland pozzolana cement, portland fly ash
mental standards, product standards, and test method standards.
Owing to the different strength of the test methods, the cement cement, and portland composite c e m e n t are cements, which are
strength value cannot be compared between different countries. The used in general construction. The composition of these c o m m o n
author suggests an international cooperative test program be orga- cements is defined in Chinese national standards: G B 1 7 5 - 9 2 -
nized for establishing the interrelation of mortar strength between portland cement and ordinary portland cement; G B 1 3 4 4 - 9 2 -
different testing methods and the ISO method to facilitate interna- portland blast-furnace slag c e m e n t , portland pozzolana c e m e n t ,
tional trade and to exchange information.
and portland fly-ash cement; G B 1 2 9 5 8 - 9 1 - - p o r t l a n d composite
KEYWORDS: cement, cement standards--China, the cement industry cement. These c o m m o n cement types are summarized in Table
1. These standards can be c o m p a r e d to corresponding standards:
C E N - - p r e - s t a n d a r d s c e m e n t composition specification and con-
The cement industry has d e v e l o p e d rapidly in China in the last formity criteria ( E N V 197); A S T M Specification for Portland
ten years. C e m e n t output reached 240 million tons in 1991. There C e m e n t (C 150); A S T M Specification for B l e n d e d Hydraulic
are three main features of Chinese cement production: (1) many C e m e n t s (C 595); JIS R 5 2 1 0 - - p o r t l a n d c e m e n t ; JIS R 5 2 1 1 - -
cement enterprises (about 6000 p l a n t s ) - - m o r e than 90% of the blastfurnace slag c e m e n t ; JIS R 5 2 1 2 - - p o z z o l a n a c e m e n t ; JIS
plants are equipped with shaft kilns; (2) a great variety of ce- R 5 2 1 3 - - f i y - a s h cement; F O C T 1 0 1 7 8 - - p o r t l a n d c e m e n t and
m e n t s - a b o u t 30 types of special cements are produced; (3) a blast-furnace portland cement; F O C T 22266--sulfate-resisting
high proportion of blended materials in c e m e n t - - u p to 20% of portland cement. These standards are listed in Table 2. It can
the total cement output on average, i.e., 50 million tons of blended be seen that the classification and range of addition in the c e m e n t
materials, are incorporated in the cement. types in the Chinese standards are somewhat like those in Eu-
Based on the above facts, the cement standards in China must ropean standards. Since large amounts of industrial waste slags
suit various features of production (size, techniques, and prod- are discharged in China in which some kinds of metallurgical
slag have hydraulic or pozzolanic properties, standard G B 12958
'Chief engineer, Standardization Institute, the State Administration specifies that those slags passing G B 12957 test m e t h o d for ac-
Building, Materials and Industries, Guanzhuang, Beijing, China 100024. tivity of industrial waste slag may be incorporated into portland
9 1993 by the American Society for Testing and Materials
165
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166 CEMENT,CONCRETE, AND AGGREGATES

101.1 Basic Standards for Cement

101.1-1 101.1-2 101.1-3 101.1-4 101.1-5 101.1-6


Fundamental Fundamental Raw Energy Environmental Packaging
Standards Test Materials Related Protection Standards
Method Standards Standards Standards
Standards

i= |

201.2

I Standards for Common Cement Correlated Standards Cement Correlated Standards

I
301.1 Product Standards for Common Cement

301.1-1 301.1-2 301.1-3 301.1-4 301.1-5 301.1-6


Portland Ordinary Portland Portland Portland Portland
Cement Portland Blast- Pozzolana Fly-Ash Composite
Cement Furnace Cement Cement Cement
Cement

202.1 Specialized Standards for Special Purpose Cement


It 202.2 Correlated Standards

1
302.1 Product Standards for Special Purpose Cement

302.1-1 Oil Well Cement 302.1-2 Masonry Cement

203.1 Commonly or Particularly Used Standards


for Special Performance Cement
FI 203.2 Correlated Standards

303.1 Product Standards for Special Performance Cement

303.1 - 1 303.1-2 303.1-3 303.1-4 303.1-5 303.1-6


Portland Aluminate Sulfo- Ferro- Fluro- Non-Clinker
Cement Cement Aluminate Aluminate Aluminate and Less-
Series Series Cement Cement Cement Clinker
Series Series Series Cement

FIG. l -- Cement standards system.

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SANDUO ON CURRENT TRENDS IN CEMENT STANDARDS 167

TABLE 1--Comrnon cement type and composition in Chinese national standards.


Proportion by Mass, %
Portland
Cement Granulated
Clinker Blastfurnace
Symbol Cement Type and Gypsum Slag Limestone Pozzolana Fly-Ash Kiln Dust

P.I Portland cement 100


P.II Portland cement 95 < ............. <5 ............. > . . . . . .
P.O Ordinary portland 85-94
< ................................ 6-15 .................................. >
cement
P.S Portland 30-80 20-70
blastfurnace slag < ............................... (<8)' .............................. >
cement
P.P Portland pozzotana 50-80 . . . . . . 20-50 . . . . . .
cement
P.F Portland fly-ash 60-80 . . . . . . . . . 20-40 . . .
cement
P.C Portland composite 5(/-85 < ............................... 15_50b ............................... > (<8)"
cement

"Limestone less than 10%.


bOther industrial waste slags can also be used.
"Additions can be substituted by the proportion in parentheses.

composite cement to make good use of industrial waste. The slags Formulating Several Series of Special Performance Cement
applied in China and their specifications are listed in Table 3.
In terms of the main hydraulic mineral, six series of special
The Chemical, Physical, and Mechanical Requirements of p e r f o r m a n c e cements are formulated. Meanwhile, the various
Common Cements p e r f o r m a n c e criteria within different levels are defined in stan-
dard G B 4 1 3 1 - - c e m e n t nomenclature. For instance:
The chemical, physical, and mechanical requirements of com-
mon cements in the newly revised Chinese standard are given in 1. Rapid h a r d e n i n g - - s t r e n g t h grade evaluated by 3-day com-
Tables 4 and 5. Obviously, the chemical and physical require- pressive strength.
ments are similar to most foreign standards, but the strength 2. Ultra rapid h a r d e n i n g - - s t r e n g t h grade evaluated by com-
grades are defined in a different way. Key elements of the strength pressive strength within 24 h.
grades are the following: (1) a series of strength grades (including 3. M o d e r a t e h e a t - - h e a t of hydration at 3 days, less than 251
type R, which have higher early strength criteria) are stipulated kJ/kg; at 7 days, less than 293 kJ/kg.
for satisfying the various technical level of cement production 4. Low h e a t - - h e a t of hydration at 3 days, less then 197 kJ/
and different construction requirements; (2) different types of kg; at 7 days, less than 230 kJ/kg.
cement have different strength grades; ( 3 ) 3 - d a y and 28 day 5. Minor e x p a n s i o n - - e x p a n s i o n rate at 1 day, more than 0.05%;
strengths are required for most types and grades of cement, but at 28 days, less than 0.50%.
for 7-day and 28-day strengths are specified for some lower grades 6. E x p a n s i o n - - e x p a n s i o n rate at 1 day, m o r e than 0.10%; at
(less than 425) and 5 - 2 5 P.C cement. 28 days, less than 1.0(1%.

TABLE 2--Addition ranges o f cements, %.


Standard
Cement Type GB CEN ASTM JIS FOCT

Portland cement 0 (1-5 0 0-5 0


(/-5 0-5
Portland slag cement (6-15)" 6-35 ([)-25) 5-30 (0-201
20-70 35-80 25-70 30-60 21-80
60-70
Portland pozzolana (6-15)" 6-28 (0-15) 5-10 (o-15)
cement 20-50 <40 15-40 10-20 20-40
20-30
Portland fly ash (6-15)" 6-28 ... 5-10
cement 20-4(I 10-20
20-30
Portland composite (8-10)" 8-35 . . . . . .
cement 15-50

"Defined as ordinary portland cement in GB 175-92.


hDefined as slag-modified portland cement and pozzolan-modified portland cement in ASTM C 595-89.
'Defined as portland cement with mineral materials in FOCT 10178-83.

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168 CEMENT, CONCRETE, AND AGGREGATES

T A B L E 3--Qualio' requirements of industrial waste slags.


Chemical Bulk Maximum
Standard Quality Composition, Weight, Grain
Designation Slag Coefficient % kg/L Size, mm

GB 6645-86 Granulated CaO + MgO + AI_,Os > 1.10 P205 < 3.5 < 1.30 <50
phosphorous SiO, + P_~O~
slag
JC 454-92 Granulated C a O + MgO +A1203 > 0.8 CaO > 20 <1.40 <50
calcium-enriched SiO_~
slag
JC 417-91 Granulated 28 days compressive strength Cr203 < 4.5 <1.30 <100
chromic-iron ratio > 0.8
slag
JC 418-91 Granulated blast- C a O + M g O + A I 2 0 3 > 0.9 MnO < 4.0 <0.80 <100
furnace SiO_, + MnO + TiO2 TiO2 < 25
titaniferous slag F < 2.0
YB/T 022-92 Steelmaking slag CaO . . . . . . . . .
> 1,8
SiO_, + P_,O~

T A B L E 4 - - C h e m i c a l and physical requirements.


Cement Type
Item P.I P.II P.O P.S P.P P.F P.C

Insoluble residue, max c~ 11.75 1.5


Loss on ignition, max ~/~ 3.11 3.5 5.ii
Sulfur trioxide (SO0, max % 3.5 3.5 3.5 4.'0 3".5 3'.5 3".5
Magnesium oxide (MgO), 5.(/ (in cement) , 5.0 (in clinker)
6.11 (cement passed ,--6.0 (cement passed
max %
autoclave test) autoclave test)
Alkalies (NaeO + Optional, 0.60 h)r low-
< optional
0.658KZO ), max c~ alkali cement ,
Fineness
Specific surface, M2/kg,
min 300 300 ...
Residue on 80-~m sieve,
max % . . . . . . 111 10 111 111 10
Time of setting
Initial set, min, not less
than 45 45 45 45 45 45 45
final set, min, not more
than 39(1 3911 600 61/1/ 61111 600 7211
Soundness
Le Chatelier, mm, max 5 5 5 5 5 5 5
Autoclave expansion, c~,
max (when MgO > 5./1%) 11.8 11.8 11.5 11.5 0.5 0.5 1).5

T A B L E 5--Compressive strength requirements", MPA. T h e s p e c i a l p e r f o r m a n c e c e m e n t s d e v e l o p e d in C h i n a are listed


in T a b l e 6. T h e s p e c i f i c a t i o n s o f all t h e s e c e m e n t s h i g h l i g h t t h e i r
P.I & P.lI P.O P.S, P.P, P.F P.C All Types
Strength performance requirements.
Grade 3 days 3 days 3 days 7 days 3 days 7 days 28 days

275 ... 13.1t 27.5 Test Method for Strength of Cement Mortar and Its
325 12.0 ... 15.0 ... 18.5 32.5 Relationship to Other Standard M e t h o d s
425 16.0 21.0 24.5 42.5
425R 22.0 21 II 19.0 21 .0 42.5 C h i n e s e s t a n d a r d G B 177 T e s t M e t h o d for S t r e n g t h o f H y -
525 23.11 22.0 21.0 3~1".'5 52.5 d r a u l i c C e m e n t M o r t a r , is d i f f e r e n t f r o m o t h e r s t a n d a r d s . T h e
525R 27.11 26.1t 23.0 26 .0 ... 52.5 m a i n d i f f e r e n c e s a r e s h o w n in T a b l e 7. S i n c e t h e t e s t p a r a m e t e r s
625 28.11 27.11 62.5
625R 32.1"1 31 .(I 28.11 62.5 are different, the strength values can't be directly compared.
725R 37.0 72.5 A l t h o u g h 1SO 679 w a s p u b l i s h e d in 1989 as an i n t e r n a t i o n a l
s t a n d a r d , it w o u l d s e e m difficult for t h e s t a n d a r d to b e e s t a b -
"Flexure strength requirements are omitted. l i s h e d w o r l d w i d e in a s h o r t p e r i o d . So it is still n e c e s s a r y to

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SANDUO ON CURRENT TRENDS IN CEMENT STANDARDS 169

TABLE 6 - - A series o f special performance cement.


Non-Clinker
and
Performance Portland Aluminate Sulfo-aluminate Ferro-aluminate Fluo-aluminate Less-Clinker

Rapid hardening ~/ ,/ ,/ ,j ,/
Ultra rapid hardening ,/ ,/ ,/
Rapid setting ,/ ,/
Non-shrinkage ,/
Minor expansion ~/ ,/ /
Expansion ,/ ,/ ~/ ~/
Self-stressing ,/ ,/ / ,/
High self stressing ,/
Moderate heat ,/
Low heat ,/ ~/
Sulfate resisting ,/ ,/ ,/ ,/
High temp resisting /
White ,/ ,/
Colored ,/ ,/ ~/

TABLE 7 - - M a i n parameters o f mortar strength test.


Standard
Designation GB 177 ISO 679 ASTMC 109 F OCT 310 JISR 5201

Cement sand ratio 1:2.5 1:3 1:2.75 1:3 1:2


Size of standard sand, mm 0.25-0.85 0.08-2.00 0.15-0.80 0.50-0.90 0.10-0.30
Water-cement ratio 0.44 0.50 0.485 0.40 0.65
0.46 (for P.P)
Flow of mortar, mm >116 ... 110 • 5 106-115 ...

TABLE 8--Compressive strength relation between various standard methods.


Correlation Number of Strength Standard
Coefficient, at 3, 7, 28 days, Deviation,
Empiric Formula r n S, MPa

Ylso - 1.06XGn - 6.1 0.98 90 3.04


YASTM = 0"75X{~B -- 3.4 0.95 63 2.88
YJ~s = 0.73XGB -- 7.2 0.94 87 3.40
Yvoc-r = 0.84X{m + 4.6 0.95 63 3.52

Where: X{~B compressive strength tested by Chinese standard method GB 177, MPa; Y~so, YASTM,
YJ~s, Yroc'l = compressive strength tested by ISO, ASTM, JIS, F OCT standard methods, respectively,
MPa.

establish the strength relationship between various standard the exchanged samples measured using the appropriate test method
m e t h o d s to facilitate the increasingly developing international in each country. T h e results can be collected and analyzed
trade and exchange of information. statistically.
A series of empirical formulas relating mortar compressive
strength using different standard methods have been established
Referenced Documents
by the C e m e n t Research Institute in China (Table 8).
In order to establish more reliable and precise relationships GB 6645-86: Granulated Electric Furnace Phosphorous Slag Used for
b e t w e e n different standard methods, the author suggests that Cement Production
A S T M C o m m i t t e e C-1 on cement set up an international co- JC 454-92: Granulated Calcium-Enriched Slag Used for Cement Production
JC 417-91: Granulated Chromic-Iron Slag Used for Cement Production
operative test program to organize related countries or m e m b e r s JC 418-91: Granulated Blastfurnace Titaniferous Slag Used for Cement
to conduct the mortar strength test with their own standard meth- Production
ods. Their cement samples can be exchanged, and strengths of YB/T 022 92: Steelmaking Slag Used for Cement Production

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