W623 Gypsum Board Drywall Lining System W623 Gypsum Board Drywall Lining System

(Direct Hanger + Ceiling C Profile + Single or Double Layer Gypsum Board) Consumption (per m2)
Consumption 2)
System Components Unit Gypsum Board Thickness (mm)
12,5 2 x 12,5

Metal Substructure
TU Channel 28 x 27 x 0,6 mm 0,7 0,7
m
TC Channel 60 x 27 x 0.6 mm 2 2
Direct Hanger 1) pcs. 0,7 0,7

Dowel and Screws

Nailable Plug 22 x 45 1,6 *** 1,6 ***
Plastic Dowel (Plug) 1,6 *** 1,6 ***
pcs.
Gypsum Board Screw SU 25 3,5 x 25 14 * 6*
SU 35 3,5 x 35 - 14 *
Wafer Head Screw MB 3,9 x 9 1,4 1,4

Cladding Board
Knauf Gypsum Board m2 1 2

Joint Filler and Accessories

Sealing Tape 25 m / Roll m 0,7 0,7
or

W623 Gypsum Board Drywall Lining System is installed on the existing wall with direct hanger, Ceiling C Acoustical Sealant 550 ml / Tube ml 0,2 0,2
Joint Tape Mesh Tape
and U channels with single or double layer 12,5 mm Gypsum Board and in between mineral wool in order
Paper Tape m 0,8 0,8
to fulfill the sound and thermal insulation requirements.
Kurt Paper Tape
Joint Filler Fugagips
Area of Usage Uniflott kg 0,25 0,4
Readygips
Instead of plaster applications on existing walls
Separator Tape For Inside Corners Trenn Fix m 0,8 ** 0,8 **
Areas with sound and thermal insulation requirements Internal - External Corner Tape Alux Tape m determined acc. to the project
Areas with wall height and impact resistance requirements Outer Corner Bead m determined acc. to the project
Hiding the electric, sanitary etc. installation Mineral Wool ...mm thickness m 2
1 1
Renovation and restoration (interior)
* Diamant boards should be fixed with HGP 23 instead of SU 25 and HGP 35 instead of SU 35.
** If the use of separator tape is not considered, consumption should be added to the joint tape.
*** The required total quantity for fixing the direct hangers and wall DU channels.
1) The fixing spacing of the direct hangers should be maximum 1,5 m in vertical direction.
Wall Heights 2) Centre spacing of the profiles is 60 cm.

Profile* Maximum Wall Heights Note: The area of the analysed wall is 2,75 m x 4 m=11 m2

Thickness Axial Spacing

0,6 mm cm m
Direct Hanger + Ceiling C
60 10,00
Channel

* Profiles are made of DX51D type steels according to TS EN 10346 with density 0.0071 kg/m3 and produced in compliance with
TS EN 14195. The webs of the profiles are point perforated, web width is TC=60 mm; flange width is 27 mm from one side and
manufactured from Z100+zinc coated steel sheet in compliance with TS EN 10346.
 W623 Gypsum Board Drywall Lining System W623 Gypsum Board Drywall Lining System
System Properties Application Details
Mineral Wool Sound Thermal **
Dimensions Gypsum Board *
Insulation Reduction1, 2, Insulation

System YHB Screw+Dowel

Wall C Thick- Type Weight Thick- Thermal ~ΔRw Thermal
Thick- Chan- ness ness Conduc- Resistance Sealant Tape /
ness nel tivity (R) Acoustical Sealant
mm mm mm ~ kg/m2 mm W/mK dB m K/W
2 Joint Filler
YHB Screw+Dowel
40 54 (38+16) 1,05 TU Channel
FX / Joint Filler
Sealant Tape / Acoustical Sealant
FR / TC Channel Drywall Screw SU
60 54 (38+16) 1,55
WR / Gypsum Board TC Channel
≥ 40 27 12,5 WR&FR 13 0,040
Drywall Screw
80 54 (38+16) 2,05
Spacing of studs W623-VO1 Ceiling Connection W623-A1 Inner Corner Detail
60 cm Diamant 40 56 (38+18) 1,05

40 56 (38+18) 1,1
FX / TC Channel
FR / Sealant Tape / Acoustical Sealant
60 56 (38+18) 1,6 Mineral Wool
WR / YHB Screw+Dowel Gypsum Board
≥ 52,5 27 2 x 12,5 WR&FR 23 0,040 TC Channel Direct Hanger
80 56 (38+18) 2,1 Direct Hanger
Sealant Tape / Acoustical Sealant
Diamant 40 58 (38+20) 1,1
Drywall Screw SU
Wall thickness is calculated according to the width of the C Channel and gypsum board thickness. The distance to the
existing wall should be added to the wall thickness.
Gypsum Board
* Calculation value of Gypsum Board’s thermal conductivity (λ)=0,25
** Air space is not included into the calculation of system’s thermal transmittance resistance(R).
1
Insulation material is 15 kg/m2 glass wool board. W623-VM1 Wall Connection W623-E1 Outer Corner Detail
2
The wall which is W623 system applied on is mı [100 kg/m2] acc. to Rw=38 dB [Rw=33 log (mı)-28]
FX : Regular Gypsum Board
WR : Moisture Resistant Gypsum Board
FR : Fire Resistant Gypsum Board
WR&FR : Moisture and Fire Resistant Gypsum Board
TC Channel
TU Channel Direct Hanger
YHB Screw+Dowel
TC Channel
Sealant Tape / Acoustical Sealant
Joint Filler

Sealant Tape / Acoustical Sealant

Steel Dowel
TC Channel

W623-VU1 Floor Connection W623-B1 T-Junction

Screw Types and Lengths

Knauf Board Metal Grid
System
mm Metal Thickness ≤ 0.7 mm

12,5 SU 3,5 x 25
W623
2 x 12,5 SU 3,5 x 25 + SU 3,5 x 35

Gypsum Board Screw SU: Self-tapping screw with 3,5 mm diameter; 25, 35, 45 and 55 mm length for fixing the boards to metal
substructure up to 0.70 mm thick.

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